Probe and solar battery cell measurement apparatus
10938342 ยท 2021-03-02
Assignee
Inventors
Cpc classification
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02S50/10
ELECTRICITY
Abstract
To achieve higher measurement accuracy, repeated reproducibility, and durability than a probe using a gold thread, a probe used to measure electrical characteristics of a solar battery cell includes one or more thin plates that are conductors. The thin plates each have an elongated thin plate-like main body, one or more contacts that are thin wires extending in a longitudinal direction of the main body, and spring elements that are thin wires connecting the main body to the respective contacts.
Claims
1. A probe for measuring an electrical characteristic of a solar battery cell, the probe comprising a plurality of thin plates including a first thin plate and a second thin plate stacked on the first thin plate, the plurality of thin plates being conductors, wherein the thin plates each include: an elongated thin plate-shaped main body; a plurality of contacts that are thin wires, each of the plurality of contacts having two ends, extending in a longitudinal direction parallel to a length of the main body and stacked in a thickness direction of the thin plates, each side surface of the plurality of contacts configured to contact the solar battery cell; and spring elements, the spring elements being thin wires provided at each end of the plurality of contacts and connecting the main body to the respective contacts, wherein at least one of the plurality of contacts that is connected to the first thin plate overlaps an adjacent contact that is connected to the second thin plate.
2. The probe according to claim 1, wherein the spring elements have a portion inclined relative to a direction in which the plurality of contacts are pressed onto the solar battery cell.
3. The probe according to claim 2, wherein the spring elements of each thin plate are bent in the thickness direction of the thin plate.
4. The probe according to claim 2, wherein the spring elements of each thin plate are bent in the longitudinal direction of the main body.
5. The probe according to claim 1, wherein the plurality of thin plates are stacked in the thickness direction.
6. The probe according to claim 1, wherein: the plurality of contacts are provided at predetermined intervals in the longitudinal direction; and the plurality of contacts in at least two of the plurality of thin plates are shifted in phase.
7. The probe according to claim 6, wherein a size of each of the plurality of contacts in the longitudinal direction is set to be smaller than twice an interval of a plurality of finger electrodes of the solar battery cell.
8. The probe according to claim 6, wherein the predetermined intervals are set such that the each of the plurality of contacts makes contact with one or two of a plurality of finger electrodes of the solar battery cell.
9. The probe according to claim 1, wherein: among the plurality of thin plates stacked in the thickness direction, at least one thin plate is a voltage-measuring thin plate, and a remainder of the thin plates are current-measuring thin plates; and the probe further includes an insulating layer formed between the at least one voltage-measuring thin plate and the current-measuring thin plates.
10. A solar battery cell measurement apparatus comprising: the probe according to claim 1; and a holder for pinching an end of the main body in the thickness direction and conductively holding the end, in the plurality of thin plates stacked in the thickness direction.
11. The solar battery cell measurement apparatus according to claim 10, wherein: a first outermost face of the probe is formed of a current-measuring thin plate, and a second outermost face is formed of a voltage-measuring thin plate, of the plurality of thin plates; and the holder includes: a current acquisition terminal having a receiving face pressed by the main body of the current-measuring thin plate, and a voltage acquisition terminal making contact with the main body of the voltage-measuring thin plate, the voltage acquisition terminal pressing the probe onto the receiving face.
Description
BRIEF DESCRIPTION OF DRAWINGS
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LIST OF REFERENCE CHARACTERS
(18) 100: Solar battery cell measurement apparatus 3: Probe 3A: Thin plate 31: Main body 32: Contact 33: Spring element 4: Holder 41: Current acquisition terminal 42: Receiving face 44: Voltage acquisition terminal
DESCRIPTION OF EMBODIMENTS
(19) A probe 3 in accordance with a first embodiment of the present invention, and a solar battery cell measurement apparatus 100 using the probe 3 will be described below with reference to
(20) Briefly describing each component of the solar battery cell measurement apparatus 100, as illustrated in
(21) The solar simulator 1 is configured of a substantially rectangular parallelepiped-shaped housing 11 with an opened bottom face, and a light source 12 accommodated in the housing 11 on the side of its upper surface. The light source 12 is, for example, a substantially ring-shaped long arc xenon lamp, and irradiates the solar battery cell SC with artificial sunlight as flash light (pulse light).
(22) The irradiation control part 13 controls an irradiation state of the artificial sunlight applied to the solar battery cell SC by the solar simulator 1.
(23) The sample stage 2 is connected to a vacuum pump 22 so as to adsorb and hold a back face of the solar battery cell SC, and is cooled by a chiller 21 so that the temperature of the solar battery cell SC may be maintained to be a temperature recommended in a measurement condition at measurement of the I-V characteristics.
(24) When the solar battery cell SC is placed on the sample stage 2, the I-V tester 5 is electrically connected to the solar battery cell SC, and at least includes a load power source that sweeps an applied voltage with respect to the solar battery cell SC, an applied voltage control part that controls a voltage applied from the load power source to the solar battery cell SC, and a current-voltage measurement mechanism consisting of an ammeter IM and a voltmeter VM, which measure the current and the voltage outputted from the solar battery cell SC, respectively, via the probe 3, while the load power source sweeps the applied voltage with respect to the solar battery cell SC.
(25) Next, details of the bar-type probe 3 will be described below.
(26) The probe 3 is fixed to a drive mechanism not illustrated, and is vertically driven to be close to and away from the solar battery cell SC placed on the sample stage 2. As described later, a holder 4 is provided between the drive mechanism and the probe 3 to connect them to each other, and the probe 3 is attached to and detached from the holder 4. The holder 4 is conductively connected to the probe 3, and includes a plurality of terminals that extract currents and voltages occurring in the solar battery cell SC. These terminals are connected to the ammeter IM and the voltmeter VM in the I-V tester 5 via respective cables.
(27) In the first embodiment, as illustrated in
(28) The finger electrodes F formed by screen printing vary in height due to minute irregularities of a reflection structure formed on the surface of the substrate, the printing accuracy, and any other reason. Specifically, one finger electrode F varies in height when viewed in the extending direction, as well as each finger electrode F minutely varies in height at the points at which the probe 3 are disposed.
(29) Therefore, in the case where the probe 3 is rigid as is conventional, and thus, it cannot absorb the variation of each finger electrode F in height, only the finger electrodes F higher than the other finger electrodes F with respect to the surface of the substrate can support the probe 3, resulting in that the probe 3 may not be in contact with all of the finger electrodes F. When the I-V characteristics are measured in the state where some of the finger electrodes F are not in contact with the probe 3, the current or voltage is underestimated, failing to correctly measure the I-V characteristics.
(30) For this reason, even when the probe 3 in the first embodiment varies in height at the contact points with each finger electrodes F, the probe 3 can absorb the variation in height so as to achieve a good contact state with all of the finger electrodes F.
(31) Specifically, as illustrated in
(32) The main body 31 is held to the drive mechanism not illustrated at both ends thereof by the holder 4, and serves to transmit the current or voltage generated in the solar battery cell SC to the ammeter IM or the voltmeter VM through the contacts 32 and the spring elements 33. The main body 31 of each thin plate is integrally adhered. More specifically, the main body 31 of the current-measuring thin plate 3A is adhered using a conductive adhesive. The voltage-measuring thin plate 3A and the current-measuring thin plate 3A have an insulating layer 31S (illustrated in only below-mentioned
(33) In the first embodiment, a main body 31V of the voltage-measuring thin plate 3A and main bodies 31C of the current-measuring thin plates 3A are stacked together so as to form the plates on a front face and a back face of the probe 3. That is, the voltage-measuring thin plates 3A and at least one current-measuring thin plate 3A each constitute an outermost face of the probe 3A. With such a configuration, the probe for measuring current and voltage is united, and the conductors are brought into contact with the respective main bodies 31V and 31C to independently extract the current or voltage.
(34) As illustrated in
(35) The spring elements 33 are configured to have a portion inclined relative to a pressing direction of the probe 3 (vertical direction). In the first embodiment, both ends of one contact 32 are independently connected to the main body 31. Each of the spring elements 33 is substantially shaped like a C, and two spring elements 33 are formed on one contact 32 to constitute a parallel link structure between the main body 31 and the contacts 32. That is, in the first embodiment, the main body 31, the contacts 32, and the spring elements 33 are disposed almost in a predetermined plane, and the variation occurs only in a direction along the predetermined plane.
(36) That is, when the probe 3 in a natural state as illustrated in
(37) As illustrated in
(38) More specifically, when viewing the probe 3 formed by stacking the plurality of thin plates 3A in the thickness direction, as illustrated in
(39) In the thin plates 3A, only face plates of the main body 31 are adhered to each other, and the spring elements 33 and the contacts 32 of one thin plate 3A are not adhered to those of another thin plate 3A. Therefore, the spring elements 33 and the contacts 32 are freely deformable or movable.
(40) The plurality of thin plates 3A, which have the spring elements 33 and the contacts 32 differently arranged with respect to the main body 31, can be stacked in the thickness direction as described, to form overlapping portions of the contacts 32 in the thickness direction as illustrated in an enlarged perspective view of
(41) The contacts 32 are formed of a conductive thin wire made of copper alloy or the like, and have a higher hardness than the finger electrodes F made of a silver paste, for example. For this reason, even if the I-V measurement is repeated for numerous solar battery cells SC, the contacts 32 are resistant to wear.
(42) Further, the spring element 33 is also formed of a conductive thin wire, and thus is less subjected to plastic deformation as compared with biomaterials such as silk thread, and hardly changes in resilience even after repeated measurement. Therefore, it can suppress a phenomenon in which repeated measurements lower the pressing force of the contacts 32 onto the finger electrodes F through the spring elements 33.
(43) Based on these facts, the probe of the present invention can achieve accurate I-V measurement while keeping the suitable contact state between the contacts 32 and the finger electrodes F for the measurement, and also maintain the repeated measurement accuracy for a longer time to extend the lifespan compared to conventional probes.
(44) Next, the holder 4 that removably holds ends of the probe 3 and connects the ends to the drive mechanism will be described below with reference to
(45) The current acquisition terminal 41 and the voltage acquisition terminal 44 pass through the body 47, and are partially exposed from an upper end face of the body. These form a current terminal block 43 and a voltage terminal block 46, which are connected to the ammeter IM and the voltmeter VM, respectively, by wiring. That is, there is no need to directly connect the wires to the probe 3 by soldering or the like. Therefore, the wiring can be made very simple, further facilitating the replacement of the probe 3 for the holder 4 than is conventional.
(46) As illustrated in
(47) The voltage acquisition terminal 44 includes an eccentric screw 45. When the eccentric screw 45 is rotated in the state where the probe 3 is inserted between the current acquisition terminal 41 and the voltage acquisition terminal 44, as illustrated in
(48) Next, a modification example of the probe 3 in the first embodiment will be described with reference to
(49) By setting the size of the contacts 32 as described above, it can be prevented that no contact 32 makes contact with any of the finger electrodes F in the state where the probe 3 is pressed onto the solar battery cell SC. That is, as illustrated in
(50) Since the size of the contact 32 in the longitudinal direction is set to be smaller than twice of the interval of the finger electrodes, in the case where the central finger electrode F among three adjacent finger electrodes F is short as illustrated in
(51) Next, a second embodiment of the present invention will be described below with reference to
(52) As illustrated in
(53) As in the first embodiment, the probe can achieve the good contact state with the solar battery cell SC, and suppress a change in the contact state caused by wear and deterioration of the resilience even after repeated measurements. Therefore, both accurate measurement and extended lifespan can be realized.
(54) Next, a third embodiment of the present invention will be described with reference to
(55) The probe 3 in the third embodiment is different from the probe 3 in the first embodiment in the number of thin plates 3A stacked in the thickness direction and that spring elements are bent in the thickness direction of the thin plates 3A. That is, the spring elements 33 are disposed also outside of the predetermined plane defined by the main body 31.
(56) Specifically, as illustrated in
(57) As illustrated in the perspective enlarged view of
(58) The probe 3 thus configured can use the stiffness of the plates to exhibit the resilience of the spring elements 33, achieving a higher durability and a longer lifespan than the spring elements 33 in the first embodiment. In addition, since the stiffness of the plate can be used, the thickness of the thin plate 3A can be reduced and the number of contacts existing in the thickness direction can be increased to increase a probability of contact of the contacts with the finger electrodes F. Therefore, an average effect can further improve the stability of the contact state of each finger electrode F with the probe 3.
(59) Next, a fourth embodiment of the present invention will be described with reference to
(60) As illustrated in
(61) Each pair of thin plates 3A illustrated in
(62) As illustrated in
(63) As illustrated in
(64) The probe 3 thus configured can use the rigidity of the plate to achieve a higher resilience of the spring elements 33 than the spring elements 33 of the probe 3 in the third embodiment, thereby realizing a higher durability and a longer lifespan than the spring elements 33 in the third embodiment.
(65) Other embodiments will be described below.
(66) In the first embodiment, the probe is configured by adhering the main bodies of the plurality of thin plates together. However, the probe may be configured of a single thin plate. In each of the embodiments, the probe is configured of only the stacked thin plates. However, a film-like flexible resin member may be filled in a gap between the spring elements. This can improve the resilience and durability of the spring element. For example, the film-like resin member extending in the longitudinal direction may be formed between the main body and the contacts such that the contacts of each thin plate are exposed to the outside. In this manner, the spring elements and the contacts of each thin plate can be independently moved while improving the resilience and durability.
(67) The shape of the spring element is not limited to the shape described in the first and second embodiments, and any shape may be adopted as long as the spring element can press the contact onto the finger electrodes due to the resilience with a predetermined force at pressing.
(68) The material for the thin plate is not limited to copper alloy, and may be any other suitable conductive material.
(69) The spring elements or the contacts in addition to the main bodies may be adhered to each other to be integrated.
(70) The probe and the solar battery cell measurement apparatus of the present invention may be used for any application other than the measurement of the I-V characteristics of the solar battery cell.
(71) The holder described in the first embodiment is suitable for the probe of the present invention and however, may be used for probes other than the probe of the present invention. For example, the holder may be used for a conventional probe using pins as contacts, the pins being pinched between two plates. Such a holder can eliminate wiring to the probe itself, facilitating the replacement operation.
(72) The contacts of the probe described in the fourth embodiment are bent into substantially V-shapes; however, they may be plate shapes or thin wire shapes extending in the longitudinal direction of the main body as in the first, second, and third embodiments. Such a simplified probe can drive down a manufacturing cost by omitting the bending process.
(73) In each of the embodiments, the probe is used to measure electrical characteristics of the busbar-less solar battery cell. However, the probe of the present invention may be used to measure electrical characteristics of a solar battery cell having a busbar formed orthogonal to each finger electrode. In this case, each contact of the probe may be disposed on the busbar so as not to touch the finger electrodes. That is, the probe of the present invention may be suitably used to measure electrical characteristics of any type of solar battery cell.
(74) Any combination and modification may be made to various embodiments so as not to deviate from the subject matter of the present invention.
INDUSTRIAL APPLICABILITY
(75) The present invention can provide a probe having a higher repeated measurement accuracy and a longer lifespan than is conventional.