PACKAGING BOX FOR ROLL-SHAPED MATERIAL

Abstract

A packaging box for a roll-shaped material wound around a cylindrical core, including a cylindrical case body, and respective side surface portions at both ends in a longitudinal direction of the cylindrical case body, the cylindrical case body and the side surface portions being formed of a single sheet member, that includes a holding unit inserted into the cylindrical core of the roll-shaped material to hold the roll-shaped material within the cylindrical case body, wherein, when the holding unit is inserted into the cylindrical core of the roll-shaped material, a region facing an end portion of the cylindrical core in a cross direction intersecting the longitudinal direction in which the cylindrical case body extends, is formed with a recessed portion that is recessed in the cross direction.

Claims

1. A packaging box for a roll-shaped material wound around a cylindrical core, including a cylindrical case body, and respective side surface portions at both ends in a longitudinal direction of the cylindrical case body, the cylindrical case body and the side surface portion being formed of a single sheet member, the packaging box for the roll-shaped material, comprising: a holding unit inserted into the cylindrical core of the roll-shaped material to hold the roll-shaped material within the cylindrical case body, wherein when the holding unit is inserted into the cylindrical core of the roll-shaped material, a region facing an end portion of the cylindrical core in a cross direction intersecting the longitudinal direction, is formed with a recessed portion that is recessed in the cross direction.

2. The packaging box for the roll-shaped material according to claim 1, wherein the holding unit is integrally formed with the side surface portion by the single sheet member.

3. The packaging box for the roll-shaped material according to claim 2, wherein the cylindrical case body is a rectangular parallelepiped, the holding unit is formed by folding a first surface pair and a second surface pair, that are end portions of the cylindrical case body and each include opposing two surfaces of the cylindrical case body inward the cylindrical case body in order of the first surface pair and the second surface pair, and a length of the recessed portion in the longitudinal direction in the second surface pair is larger than a length of the recessed portion in the longitudinal direction in the first surface pair.

4. The packaging box for the roll-shaped material according to claim 1, wherein the holding unit is formed as a different body from the single sheet member.

5. The packaging box for the roll-shaped material according to claim 1, wherein the recessed portion is formed by combining a straight line portion and an arc portion.

6. The packaging box for the roll-shaped material according to claim 1, wherein the sheet member is formed of cardboard or coated cardboard.

7. The packaging box for the roll-shaped material according to claim 1, wherein the length of the recessed portion in the longitudinal direction is equal to or less than 50 mm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0006] FIG. 1 is a developed view of a packaging box for a roll-shaped material according to Example 1 of the present disclosure.

[0007] FIG. 2 is a perspective view for explaining an assembly procedure of a holding unit in the packaging box for the roll-shaped material according to Example 1 of the present disclosure.

[0008] FIG. 3 is a perspective view of the holding unit for which the assembly is completed in the packaging box for the roll-shaped material according to Example 1 of the present disclosure.

[0009] FIG. 4 is a diagram illustrating a first folded portion in the holding unit of the packaging box for the roll-shaped material according to Example 1 of the present disclosure in FIG. 1.

[0010] FIG. 5 is a diagram illustrating a second folded portion in the holding unit of the packaging box for the roll-shaped material according to Example 1 of the present disclosure in FIG. 1.

[0011] FIG. 6 is a perspective view of a packaging box for a roll-shaped material according to Example 2 of the present disclosure.

[0012] FIG. 7 is a cross-sectional view of a holding unit in the packaging box for the roll-shaped material according to Example 2 of the present disclosure.

DESCRIPTION OF EXEMPLARY EMBODIMENTS

[0013] First, the present disclosure will be schematically described.

[0014] A packaging box for a roll-shaped material according to a first aspect of the present disclosure for solving the problems described above is, a packaging box for a roll-shaped material wound around a cylindrical core, including a cylindrical case body, and respective side surface portions at both ends in a longitudinal direction of the cylindrical case body, the cylindrical case body and the side surface portion being formed of a single sheet member, that includes a holding unit inserted into the cylindrical core of the roll-shaped material to hold the roll-shaped material within the cylindrical case body, wherein, when the holding unit is inserted into the cylindrical core of the roll-shaped material, a region facing an end portion of the cylindrical core in a cross direction intersecting the longitudinal direction in which the cylindrical case body extends, is formed with a recessed portion that is recessed in the cross direction.

[0015] According to the present aspect, the region of the holding unit facing the end portion of the cylindrical core in the cross direction when inserted into the cylindrical core, is formed with the recessed portion that is recessed in the cross direction. Accordingly, rubbing between the end portion of the cylindrical core and the holding unit can be suppressed, and the roll-shaped material can be held without the cylindrical core damaged.

[0016] In a packaging box for a roll-shaped material according to a second aspect of the present disclosure, the holding unit in the first aspect is integrally formed with the side surface portions by the single sheet member.

[0017] According to the present aspect, since the holding unit is integrally formed with the side surface portions by the single sheet member, it is possible to hold the roll-shaped material without separately preparing a holding unit, and without damaging the cylindrical core.

[0018] In a packaging box for a roll-shaped material according to a third aspect of the present disclosure, the cylindrical case body in the second aspect, is a rectangular parallelepiped, the holding unit is formed by folding a first surface pair and a second surface pair, that are end portions of the cylindrical case body and each include opposing two surfaces of the cylindrical case body inward the cylindrical case body in order of the first surface pair and the second surface pair, and a length of the recessed portion in the longitudinal direction in the second surface pair is larger than a length of the recessed portion in the longitudinal direction in the first surface pair.

[0019] According to the present aspect, the rectangular parallelepiped is used for the cylindrical case body, thus stability when placed on a flat surface is improved. Additionally, by configuring the holding unit with the first surface pair and the second surface pair, the holding unit can be configured to be simple and robust. Furthermore, by making the length of the recessed portion in the longitudinal direction in the second surface pair larger than the length of the recessed portion in the longitudinal direction in the first surface pair, the recessed portion in the second surface pair can have a shape in consideration of a thickness of the sheet member corresponding to the folded portion configuring the first surface pair. That is, contact between the second surface pair and the end portion of the cylindrical core, caused by the length of the recessed portion in the longitudinal direction in the second surface pair becoming insufficient, caused by an increase in the thickness of the sheet member corresponding to the folded portion configuring the first surface pair, can be suppressed.

[0020] In a packaging box for a roll-shaped material according to a fourth aspect of the present disclosure, the holding unit in the first aspect is formed as a different body from the single sheet member.

[0021] According to the present aspect, since the holding unit is formed as the different body from the sheet member, the holding unit and the sheet member can each be formed of an optimal material.

[0022] In a packaging box for a roll-shaped material according to a fifth aspect of the disclosure, the recessed portion according to any one of the first to fourth aspects, is formed by combining a straight line portion and an arc portion.

[0023] According to the present aspect, the recessed portion is formed by combining the straight line portion and the arc portion. When the recessed portion is formed by only a straight line portion, strength may decrease at a corner portion where the straight line portion intersects or the like, and when the recessed portion is formed by only an arc portion, adjustments of a recessed amount of the recessed portion may be difficult, but by combining the straight line portion and the arc portion to form the recessed portion, such adverse effects can be suppressed.

[0024] In a packaging box for a roll-shaped material according to a sixth aspect of the present disclosure, the sheet member, in any one of the first to fifth aspects, is formed of cardboard or coated cardboard.

[0025] According to the present aspect, the cylindrical case body and the side surface portions can be configured to be robust and lightweight. Also, for example, by forming the holding unit of cardboard or coated cardboard, the holding unit can also be configured to be robust and lightweight.

[0026] In a packaging box for a roll-shaped material according to a seventh aspect of the present disclosure, the length of the recessed portion in the longitudinal direction in any one of the first to sixth aspects, is equal to or less than 50 mm.

[0027] According to the present aspect, the length of the recessed portion in the longitudinal direction is equal to or less than 50 mm. When the length of the recessed portion in the longitudinal direction is too long, there is a possibility that strength of the holding unit decreases. By setting the length of the recessed portion in the longitudinal direction to be equal to or less than 50 mm, such an adverse effect can be suppressed.

[0028] Examples according to the present disclosure will be specifically described below with reference to the accompanying drawings.

EXAMPLE 1

[0029] First, a packaging box 1 for a roll-shaped material of the present disclosure according to Example 1 will be described using FIG. 1 to FIG. 5. The packaging box 1 of the present example is formed of a single cardboard sheet, and side surface portions 3 and 4 that each seal a side surface of a cylindrical case body 2, and holding units 5 and 6 that hold a cylindrical core 32 of a roll-shaped material 31 (see FIG. 6 and FIG. 7) are integrally formed. However, the present disclosure is not limited to the packaging box having such a configuration. The cylindrical case body 2 could be formed into a circular cylindrical shape, a square cylindrical shape or a rectangular cylindrical shape. Note that, in each of the figures, a Z-axis direction is a longitudinal direction in which the cylindrical case body 2 extends, and both an X-axis direction and a Y-axis direction are directions orthogonal to the Z-axis direction, and the respective directions are orthogonal to each other.

[0030] FIG. 1 is a developed view of the packaging box 1 of the present example. The developed view illustrates a state in which the packaging box is formed of a single cardboard sheet, and is punched by a punching machine. The packaging box 1 includes four pieces 2a, 2b, 2c, and 2d forming the cylindrical body 2 that is a rectangular parallelepiped, side flaps 3a, 3b, 3c, 3d, 4a, 4b, 4c, and 4d forming the side surface portions 3 and 4 that seal both the side surfaces of the cylindrical body 2 respectively, holding flaps 5a, 5b, 5c, 5d, 6a, 6b, 6c, and 6d forming the holding units 5 and 6 that hold the cylindrical core 32 of the roll-shaped material 31, and a bonding margin portion 7 for bonding the cylindrical case body 2. Here, the side flaps 3a, 3b, 3c, 3d, 4a, 4b, 4c, and 4d forming the side surface portions 3 and 4, and the holding flaps 5a, 5b, 5c, 5d, 6a, 6b, 6c, and 6d forming the holding units 5 and 6 are integrally formed.

[0031] The side flap and the holding flap 3a and 5a, 3c and 5c, 4a and 6a, and 4c and 6c have punched portions 8a, 8c, 9a, and 9c of identical shape and size respectively, and the holding flaps 5b, 5d, 6b and 6d have cutout portions 10b, 10d, 11b, and 11d of identical shape and size respectively.

[0032] In addition, a recessed portion 21 is formed in each of the holding flaps 5a, 5b, 5c, and 5d that form the holding unit 5 that holds the cylindrical core 32 of the roll-shaped material 31, and a recessed portion 22 is formed in each of the holding flaps 6a, 6b, 6c, and 6d that form the holding unit 6 that holds the cylindrical core 32 of the roll-shaped material 31. The recessed portions 21 and 22 will be described in detail later.

[0033] Next, a procedure for assembling the developed view represented by FIG. 1 as the packaging box 1 will be described. FIG. 2 is an assembly explanatory diagram. First, folding is performed along ruled lines 12a, 12b, and 12c as folding lines to form the rectangular parallelepiped cylindrical body 2, and the bonding margin portion 7 is bonded to the piece 2a with an adhesive such that the bonding margin portion 7 is on an inside, thereby forming the cylindrical case body 2 as illustrated in a diagram on a left side of FIG. 2. Next, as illustrated in a diagram at a center of FIG. 2, the side flaps 3a, 3c are folded along the folding lines 31a, 31c, respectively, and the holding flaps 5a, 5c are folded along the folding lines 51a, 51c, respectively. Here, the holding flaps 5a and 5c are brought into a state of being folded inward the box. Next, as illustrated in a diagram on a right side of FIG. 2, the side flap 3d and the holding flap 5d are folded along the folding lines 31d and 51d, respectively, and the holding flap 5d is inserted into the punched portions 8a and 8c. Likewise, the side flap 3b and the holding flap 5b are folded, and the holding flap 5b is inserted into the punched portions 8a and 8c. At this stage, one side surface of the cylindrical case body 2 is brought into a state of being sealed.

[0034] FIG. 3 is a perspective view of the holding unit 6, when a state is viewed from an inside of the packaging box 1 in which another side surface of the cylindrical case body 2 is sealed with respect to FIG. 2. The holding unit 6 is formed of four number of the holding flaps 6a, 6b, 6c, and 6d. Then, the holding flaps 6b and 6d are inserted into the punched portions 9a and 9c of the respective holding flaps 6a and 6c, and the holding flaps 6a and 6c are inserted into the cutout portions 11b and 11d of the respective holding flaps 6b and 6d, and are fitted and fixed to each other.

[0035] When the packaging box 1 of the present example is used to create a package for a roll-shaped material, first, one side surface of the cylindrical case body 2 is sealed as illustrated in the diagram on the right side of FIG. 2 and FIG. 3, the roll-shaped material 31 is inserted from another open side surface of the cylindrical case body 2 such that a hollow portion of the cylindrical core 32 of the roll-shaped body 31 is inserted with one of the holding units 5 and 6 formed as described above, and after the insertion of the roll-shaped body 31 is completed, the other side surface of the cylindrical case body 2 is sealed. Then, another of the holding units 5 and 6 is inserted into the hollow portion of the cylindrical core 32 of the roll-shaped material 31 to complete. At this time, a plastic film sheet with low air permeability and moisture permeability or a sheet having cushioning properties may be wound in advance on an outer periphery of the roll-shaped material 31 as a protecting portion. With the sheet wound, by inserting an excess part of the sheet from a side of an end portion 32E into the hollow portion of the cylindrical core 32, the sheet can easily be held, and the end portion 32E of the cylindrical core 32 can also be protected.

[0036] Next, details of the recessed portions 21 and 22 will be described with reference to FIG. 4 and FIG. 5. FIG. 4 is a diagram illustrating a first folded portion 15 corresponding to the holding flaps 5a, 5c, 6a, and 6c, and FIG. 5 is a diagram illustrating a second folded portion 16 corresponding to the holding flaps 5b, 5d, 6b, and 6d. Here, FIG. 4 is described as the holding flap 5a, and FIG. 5 is described as the holding flap 5b, but the holding flaps 5c, 6a, and 6c are similarly shaped to the holding flap 5a, and the holding flaps 5d, 6b and 6d are similarly shaped to the holding flap 5b.

[0037] As illustrated in FIG. 1, FIG. 4, and FIG. 5, the recessed portions 21 and 22 are provided in the respective holding units 5 and 6 of the present example. In particular, as illustrated in FIG. 1, two number of the recessed portions are provided in each the holding flap in the cross direction intersecting the longitudinal direction in which the cylindrical case body 2 extends, such as the recessed portions 21a in the holding flap 5a, the recessed portions 21b in the holding flap 5b, the recessed portions 21c in the holding flap 5c, the recessed portions 21d in the holding flap 5d, the recessed portions 22a in the holding flap 6a, the recessed portions 22b in the holding flap 6b, the recessed portions 22c in the holding flap 6c, and the recessed portions 22d in the holding flap 6d. A position at which each of the recessed portions 21 and 22 is formed is a region facing the end portion 32E of the cylindrical core 32 in each of the X-axis direction and the Y-axis direction, when the cylindrical core 32 of the roll-shaped material 31 is inserted into the holding units 5 and 6.

[0038] Here, the above descriptions are once summarized as follows: the packaging box 1 of the present example is the packaging box 1 for the roll-shaped material 31 wound around the cylindrical core 32, that includes the cylindrical case body 2, and the side surface portions 3 and 4 that seal both the side surfaces of the cylindrical case body 2, and the cylindrical case body 2 and the and the side surface portions 3 and 4 are formed of the single sheet member. Then, the holding units 5 and 6 are provided that hold the roll-shaped material 31 inside the cylindrical case body 2, by being inserted into the cylindrical core 32 of the roll-shaped material 31.

[0039] In addition, as described above, a region facing the end portion 32E of the cylindrical core 32 in the cross direction intersecting the longitudinal direction in which the cylindrical case body 2 extends when the holding unit 5 is inserted into the cylindrical core 32 of the roll-shaped material 31, is formed with the recessed portion 21 that is recessed in the cross direction, and a region facing the end portion 32E of the cylindrical core 32 in the cross direction intersecting the longitudinal direction in which the cylindrical case body 2 extends when the holding unit 6 is inserted into the cylindrical core 32 of the roll-shaped material 31, is formed with the recessed portion 22 that is recessed in the cross direction. Since the packaging box 1 of the present example has the above configuration, the packaging box 1 of the present example can suppress rubbing of the end portion 32E of the cylindrical core 32, and the holding units 5 and 6, and can hold the roll-shaped material 31 without damaging the cylindrical core 32.

[0040] Furthermore, as described above, in the packaging box 1 of the present example, the holding units 5 and 6 are integrally formed with the side surface portions 3 and 4 by the single sheet member. As described above, the holding units 5 and 6 are integrally formed with the side surface portions 3 and 4 by the single sheet member, and thus the packaging box 1 of the present example is configured such that the roll-shaped material 31 can be held without separately preparing a holding unit, and without damaging the cylindrical core 32.

[0041] In the packaging box 1 of the present example, the cylindrical case body 2 in the assembled state is the rectangular parallelepiped. Thus, the packaging box 1 of the present example has improved stability when placed on a flat surface.

[0042] Also, as illustrated in FIG. 2 and the like, the holding units 5 and 6 are formed, for example, by folding two end portions of the cylindrical case body 2 that are two opposing surfaces of the cylindrical body 2, such as the holding flap 5a and the holding flap 5c, inward the cylindrical case body, and next, for example, fording end portions of the cylindrical case body 2 that are another two opposing surfaces of the cylindrical case body 2, such as the holding flap 5b and the holding flap 5d, inward the cylindrical case body 2. In another expression, the holding units 5 and 6 of the present example are formed by folding a first surface pair and a second surface pair, that each include end portions of the cylindrical case body 2 and are two opposing surfaces of the cylindrical case body 2, inward the cylindrical case body 2 in order of the first surface pair, and the second surface pair. Here, the first surface pair corresponds to the holding flaps 5a and 5c, and the holding flaps 6a and 6c, and the second surface pair corresponds to the holding flaps 5b and 5d, and the holding flaps 6b and 6d. In this way, by configuring the holding units 5 and 6 with the first surface pair and the second surface pair, the holding units 5 and 6 can be configured to be simple and robust.

[0043] Here, as is apparent from a comparison of FIG. 4 and FIG. 5, a length L2 in the Z-axis direction of the recessed portion 21 of the holding flap 5b is larger than a length L1 in the Z-axis direction of the recessed portion 21 of the holding flap 5a. In another expression, the length of each of the recessed portions 21 and 22 in the second surface pair in the longitudinal direction in which the cylindrical case body 2 extends is larger than the length of each of the recessed portions 21 and 22 in the first surface pair in the longitudinal direction in which the cylindrical case body 2 extends. Since the second surface pair is folded and inserted into the first surface pair that is in the folded state, the second surface pair is positioned on an outer side in the longitudinally direction than the first surface pair, and the length of each of the recessed portions 21 and 22 in the longitudinal direction in the second surface pair that is in the folded state becomes substantially smaller by a thickness of the respective sheet members of the side surface portions 3 and 4 corresponding to the first surface pair. Thus, when the length of each of the recessed portion 21 and 22 in the longitudinal direction in the second surface pair is too small, there is a possibility that the end portion 32E of the cylindrical core 32 contacts the second surface pair. However, by making the length of each of the recessed portions 21 and 22 in the longitudinal direction in the second surface pair longer than the length of each of the recessed portions 21 and 22 in the longitudinal direction in the first surface pair, each of the recessed portions 21 and 22 in the second surface pair can be shaped in consideration of the thickness of the sheet member corresponding to the first folded portion 15 configuring the first surface pair. That is, contact between the second surface pair and the end portion 32E of the cylindrical core 32, caused by the length of each of the recessed portions 21 and 22 in the longitudinal direction in the second surface pair becoming insufficient, caused by an increase in the thickness of the sheet member corresponding to the first folded portion 15 configuring the first surface pair, can be suppressed. From the above, the length of each of the recessed portions 21 and 22 in the longitudinal direction in the second surface pair may be equal to or larger than the thickness of the sheet member corresponding to the first folded portion 15 configuring the first surface pair, and larger than the length of each of the recessed portions 21 and 22 in the longitudinal direction in the first surface pair.

[0044] Additionally, as illustrated in FIG. 4 and FIG. 5, each of the recessed portions 21 and 22 is configured by combining a straight line portion 212 and an arc portion 211. When each of the recessed portions 21 and 22 is formed by only a straight line portion 212, strength may decrease at a corner portion where the straight line portion 212 intersects or the like, and when each of the recessed portions 21 and 22 is formed by only the arc portion 211, adjustments of an recessed amount of each of the recessed portions 21 and 22 may be difficult, but by combining the straight line portion 212 and the arc portion 211 to form each of the recessed portions 21 and 22, such adverse effects can be suppressed. However, each of the recessed portions 21 and 22 may be configured only by the straight line portion 212 or the arc portion 211.

[0045] Here, the lengths L1 and L2 in the Z-axis direction of the recessed portions 21 and 22 may be equal to or larger than 5 mm and equal to or less than 50 mm. Because, when the lengths L1 and L2 of the recessed portions 21 and 22 in the Z-axis direction are too small, the end portion 32E of the cylindrical core 32 and the holding units 5 and 6 may contact and damage the cylindrical core 32, and when the lengths L1 and L2 of the recessed portions 21 and 22 in the Z-axis direction are too large, strength of the holding units 5 and 6 may decrease. By setting the lengths L1 and L2 of the recessed portions 21 and 22 in the Z-axis direction to be equal to or larger than 5 mm and equal to or less than 50 mm, such adverse effects can be suppressed. Note that, particularly, the lengths L1 and L2 of the recessed portions 21 and 22 in the Z-axis direction may be equal to or larger than 20 mm, and particularly, may be equal to or less than 30 mm.

[0046] In addition, the sheet member of the packaging box 1 of the present example is formed of cardboard, but as in the sheet member of the packaging box 1 of the present example, the sheet member may be formed of cardboard or coated cardboard. This is because the cylindrical case body 2 and the side surface portions 3 and 4 can be configured to be robust and lightweight. Also, for example, by forming the holding units 5 and 6 of cardboard or coated cardboard, the holding units 5 and 6 can also be formed to be robust and lightweight. However, the present disclosure is not limited to such a configuration, and the sheet member may be formed of pasteboard, a resin member, or the like.

EXAMPLE 2

[0047] Next, the packaging box 1 according to Example 2 will be described, with reference to FIG. 6 and FIG. 7. Note that, in FIG. 6 and FIG. 7, the constituent members common to those in Example 1 described above are denoted by the same reference numerals, and the detailed description will be omitted. Here, the suspending members 25 and 26, as the holding units of the present example, have respective shapes similar to each other.

[0048] As illustrated in FIG. 6, the packaging box 1 of the present example, is not provided with the holding units 5 and 6 integral with the respective side surface portions 3 and 4, instead, is provided with the suspending members 25 and 26 that are separate bodies from the side surface portions 3 and 4. As illustrated in FIG. 7, each of the suspending members 25 and 26 includes an insertion portion 28 inserted into the cylindrical core 32 at the end portion 32E, and a flange portion 29 in contact with the roll-shaped material 31 and the cylindrical core 32 from an outside in the Z-axis direction. In addition, a recessed portion 27 is formed in a region on a side of the flange portion 29 of the insertion part 28, that is a region facing the end portion 32E of the cylindrical core 32 in the X-axis direction and the Y-axis direction, when the suspending members 25 and 26 are inserted into the cylindrical core 32 of the roll-shaped material 31.

[0049] In other words, in the packaging box 1 of the present example, the holding unit is formed as a separate body from the sheet member configuring the cylindrical case body 2 and the side surface portions 3 and 4. For this reason, the holding unit and the sheet member can each be configured by an optimal material.

[0050] the present disclosure is not limited to the present examples described above, and can be realized in various configurations without departing from the gist of the present disclosure. For example, appropriate replacements or combinations may be made to the technical features in the present embodiments which correspond to the technical features in the aspects described in the SUMMARY section to solve some or all of the problems described above or to achieve some or all of the advantageous effects described above. Additionally, when the technical features are not described herein as essential technical features, such technical features may be deleted appropriately.