WET/DRY HOSE END SPRAYER
20210060593 ยท 2021-03-04
Assignee
Inventors
- David J. Dubiel (Franconia, NH, US)
- James R. Fontaine (Marilla, NY, US)
- Mark T. MACLEAN-BLEVINS (Westminster, MD, US)
Cpc classification
B05B1/1654
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2445
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2462
PERFORMING OPERATIONS; TRANSPORTING
B05B7/2443
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B7/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hose end sprayer includes a concentrate tank and a sprayer head. The sprayer head has an inlet end, an outlet end and a flow tube, along with a suction tube and a valve. When the sprayer head is closed, neither the first nor the second flow orifice communicates with the flow opening and the concentrate opening is closed by the valve body. When the sprayer head is in wet mode, the vent opening communicates with the concentrate opening as concentrate is drawn into the flow tube. When the sprayer head is in dry mode, the concentrate orifice communicates with the concentrate opening to direct a portion of the fluid into the concentrate tank. A metering plate injects a selectively adjustable amount of concentrate into the fluid stream. The sprayer head may further include a concentrate basket to hold a dry product within the concentrate tank.
Claims
1. A hose end sprayer apparatus comprising: a) a concentrate tank having a bottom wall and a sidewall defining an open top edge, all defining an open interior configured to hold a concentrate therein; b) a sprayer head removably mounted onto said concentrate tank, said sprayer head comprising: i) an inlet end configured to receive a fluid stream; ii) an outlet end configured to discharge the fluid stream; iii) a flow tube located between said inlet end and said outlet end and defining an injection orifice therein; iv) a suction tube coupled to said injection orifice of said flow tube at a first end, and having a second end located within said open interior of said concentrate tank and above said bottom wall; and v) a valve assembly located between said inlet end and said flow tube, said valve assembly comprising: a) a valve housing defining an inlet opening in communication with said inlet end, a flow opening in communication with said flow tube, and a concentrate opening in communication with said open interior of said concentrate tank, and b) a valve body selectively movable within said valve housing, wherein said valve body defines an inlet orifice in communication with said inlet opening, first and second flow orifices selectively positionable to communicate with said flow opening, a concentrate orifice selectively positionable to communicate with said concentrate opening, and a vent opening selectively positionable to communicate with said concentrate opening, wherein when said sprayer head is in a closed orientation, said valve body is moved whereby neither said first flow orifice nor said second flow orifice communicates with said flow opening and wherein said concentrate opening is closed by said valve body, wherein when said sprayer head is in a wet mode orientation, said valve body is moved whereby said first flow orifice communicates with said flow opening and wherein said vent opening communicates with said concentrate opening to draw concentrate from said concentrate tank into said flow tube, and wherein when said sprayer head is in a dry mode orientation, said valve body is moved whereby said second flow orifice communicates with said flow opening and wherein said concentrate orifice communicates with said concentrate opening and is configured to direct a diverted portion of the fluid stream into said concentrate tank.
2. The sprayer apparatus of claim 1 wherein said valve assembly further includes a knob coupled to a shaft on said valve body for selectively rotating said valve body within said valve housing.
3. The sprayer apparatus of claim 1 wherein said sprayer head further includes an anti-siphon assembly proximate to said inlet end.
4. The sprayer apparatus of claim 1 wherein said outlet end includes a rotatable nozzle.
5. The sprayer apparatus of claim 1 wherein said flow tube includes a venturi constriction wherein said injection orifice is located at or downstream said venturi constriction.
6. The sprayer apparatus of claim 1 wherein said sprayer head further includes a metering plate located between said first end of said suction tube and said injection orifice of said flow tube, wherein said metering plate defines a first annular series of spaced-apart flow-metering holes, wherein successive respective flow-metering holes have an increasing hole diameter, wherein said metering plate is adapted to rotate to align a selected flow-metering hole of said annular series of spaced-apart flow-metering holes in fluid communication with said first end of said suction tube and said injection orifice of said flow tube to thereby inject a selectively adjustable amount of concentrate from said concentrate tank into the fluid stream.
7. The sprayer apparatus of claim 6 wherein said metering plate further defines a second annular series of spaced-apart stop recesses, wherein each respective stop recess within said second annular series radially aligns with a respective flow-metering hole of said first annular series, wherein a single respective stop recess receives a detent when said selected flow-metering hole is aligned with said first end of said suction tube and said injection orifice of said flow tube.
8. The sprayer apparatus of claim 6 wherein said sprayer head further includes a dilution selector wheel coupled to said metering plate, wherein actuation of said dilution selector wheel rotates said metering plate.
9. The sprayer apparatus of claim 8 wherein said dilution selector wheel includes a series of indicia to signal to a user of said spray device said selected flow-metering hole.
10. The sprayer apparatus of claim 6 wherein said sprayer head further includes a cap portion having a first end including a cap sidewall configured to releasably mount said cap portion and said sprayer head to said open top edge of said concentrate tank, and a second end having a first planar portion located between said first end of said suction tube and said metering plate.
11. The sprayer apparatus of claim 10 wherein said first planar portion is configured to receive a first seal located between a top face of said first planar portion and said selected flow-metering hole on said metering plate, and wherein said first planar portion includes a diaphragm configured to deflect when said sprayer head is in said dry mode orientation to apply a force to said first seal to improve sealing between said cap portion and said metering plate.
12. The sprayer apparatus of claim 7 wherein said sprayer head further includes a cap portion having a first end including a cap sidewall configured to releasably mount said cap portion and said sprayer head to said open top edge of said concentrate tank, and a second end having a first planar portion located between said first end of said suction tube and said metering plate.
13. The sprayer apparatus of claim 12 wherein said second end of said cap portion includes a second planar portion, wherein said second planar portion defines a detent receiving well configured to slidably receive said detent therein.
14. The sprayer apparatus of claim 1 wherein said sprayer head further includes a concentrate basket configured to hold a dry product, the basket including: i) a top collar configured to mount to said open top edge of said concentrate tank; ii) inner and outer basket sidewalls coaxially aligned along the longitudinal axis of the basket and extending into said open interior of said concentrate tank, wherein said inner basket sidewall has an internal diameter defining a channel slightly larger than an outer diameter of said suction tube, and wherein said outer basket sidewall has an external diameter smaller than an internal diameter of said concentrate tank sidewall; and iii) a basket bottom extending between bottom edges of said inner and outer basket sidewalls, wherein said suction tube is configured to pass through said channel with said second end of said suction tube extending outwardly of said basket bottom, wherein, when said sprayer head is in said dry mode orientation, said concentrate opening is configured to direct said diverted portion of said fluid stream into said basket to dissolve said dry product, wherein one or both of said outer basket sidewall and said basket bottom define a plurality of openings whereby dissolved product passes out of said basket and into said concentrate tank, and wherein said suction tube is configured to transport said dissolved product from said concentrate tank to said flow tube.
15. The sprayer apparatus of claim 14 wherein said outer basket sidewall includes a first wall surface and an opposite second wall surface, wherein said first wall surface includes vertically extending, spaced grooves extending through a first portion of said outer basket sidewall, and wherein said second wall surface includes horizontally extending, spaced grooves extending through a second portion of said outer basket sidewall whereby said openings are formed where said vertically extending, spaced grooves coincide with said horizontally extending, spaced grooves.
16. The sprayer apparatus of claim 5 wherein said sprayer head further includes a concentrate basket configured to hold a dry product, the basket including: i) a top collar configured to mount to said open top edge of said concentrate tank; ii) inner and outer basket sidewalls coaxially aligned along the longitudinal axis of the basket and extending into said open interior of said concentrate tank, wherein said inner basket sidewall has an internal diameter defining a channel slightly larger than an outer diameter of said suction tube, and wherein said outer basket sidewall has an external diameter smaller than an internal diameter of said concentrate tank sidewall; and iii) a basket bottom extending between bottom edges of said inner and outer basket sidewalls, wherein said suction tube is configured to pass through said channel with said second end of said suction tube extending outwardly of said basket bottom, wherein, when said sprayer head is in said dry mode orientation, said concentrate opening is configured to direct said diverted portion of said fluid stream into said basket to dissolve said dry product, wherein one or both of said outer basket sidewall and said basket bottom define a plurality of openings whereby dissolved product passes out of said basket and into said concentrate tank, and wherein said suction tube is configured to transport said dissolved product from said concentrate tank to said flow tube.
17. The sprayer apparatus of claim 16 wherein said outer basket sidewall includes a first wall surface and an opposite second wall surface, wherein said first wall surface includes vertically extending, spaced grooves extending through a first portion of said outer basket sidewall, and wherein said second wall surface includes horizontally extending, spaced grooves extending through a second portion of said outer basket sidewall whereby said openings are formed where said vertically extending, spaced grooves coincide with said horizontally extending, spaced grooves.
18. The sprayer apparatus of claim 10 wherein said sprayer head further includes a concentrate basket configured to hold a dry product, the basket including: i) a top collar configured to mount between said open top edge of said concentrate tank and said first end of said cap portion, wherein said cap sidewall further defines a flow channel in communication with said concentrate opening defined with said valve housing; ii) inner and outer basket sidewalls coaxially aligned along the longitudinal axis of the basket and extending into said open interior of said concentrate tank, wherein said inner basket sidewall has an internal diameter defining a channel slightly larger than an outer diameter of said suction tube, and wherein said outer basket sidewall has an external diameter smaller than an internal diameter of said concentrate tank sidewall; and iii) a basket bottom extending between bottom edges of said inner and outer basket sidewalls, wherein said suction tube is configured to pass through said channel with said second end of said suction tube extending outwardly of said basket bottom, wherein, when said sprayer head is in said dry mode orientation, said concentrate opening and said flow channel are configured to direct said diverted portion of said fluid stream into said basket to dissolve said dry product, wherein one or both of said outer basket sidewall and said basket bottom define a plurality of openings whereby dissolved product passes out of said basket and into said concentrate tank, and wherein said suction tube is configured to transport said dissolved product from said concentrate tank to said flow tube.
19. The sprayer apparatus of claim 18 wherein said outer basket sidewall includes a first wall surface and an opposite second wall surface, wherein said first wall surface includes vertically extending, spaced grooves extending through a first portion of said outer basket sidewall, and wherein said second wall surface includes horizontally extending, spaced grooves extending through a second portion of said outer basket sidewall whereby said openings are formed where said vertically extending, spaced grooves coincide with said horizontally extending, spaced grooves.
20. A sprayer head configured to be removably mounted onto a concentrate tank of a hose end sprayer, the sprayer head comprising: a) a valve assembly having a valve body selectively movable between a closed orientation, a wet mode orientation, and a dry mode orientation; and b) a metering plate defining a first annular series of spaced-apart flow-metering holes, wherein successive respective flow-metering holes have an increasing hole diameter adapted to withdraw a selectively adjustable amount of a concentrate from the concentrate tank when said valve body is in either said wet mode orientation or said dry mode orientation.
21. The sprayer head of claim 20 wherein said valve assembly further includes a knob coupled to a shaft on said valve body for selectively rotating said valve body.
22. The sprayer head of claim 20 wherein said sprayer head further includes a dilution selector wheel coupled to said metering plate, wherein actuation of said dilution selector wheel rotates said metering plate.
23. The sprayer head of claim 22 wherein said dilution selector wheel includes a series of indicia to signal to a user a respective flow-metering hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] Referring now to
[0027] With additional reference to
[0028] With additional reference to
[0029] To control water flow, valve body 48 is nested between upper and lower subunits 46a, 46b when valve assembly 44 is fully assembled. Valve body 48 includes an inlet orifice 56 in communication with inlet opening 50 to receive the stream of water from the garden hose. First and second flow orifices 58, 60 are selectively positionable to independently and separately communicate with flow opening 52. Concentrate orifice 62, defined within bottom wall 64 of valve body 48, and vent opening 66, defined by bottom wall 64 and lower sidewall 68 of valve body 48, are selectively positionable to independently and separately communicate with concentrate opening 54 of lower subunit 46b, the operation of which will be discussed in greater detail below.
[0030] Valve body 48 is selectively movable within valve housing 46 to place spray head 14 in one of three orientations: closed, wet or dry. When sprayer head 14 is in a closed orientation, valve body 48 is arranged such that neither first nor second flow orifice 58, 60 is in communication with flow opening 52 and flow opening 52 is occluded by upper sidewall portion 70 of valve body 48. Additionally, concentrate opening 54 in lower subunit 46b is blocked by plug member 72 defined on bottom wall 64 of valve body 48. (See also
[0031] Rotation of valve body 48 from the OFF condition, such as via knob 74 mounted onto shaft 76, in a first direction may place sprayer head 14 in a wet mode orientation (hose end sprayer apparatus 10 will be set for WET operation, as generally indicated by indicia 74b). Wet mode and WET operation is used when the starting formulation of concentrate 24 within concentrate tank 12 is a liquid. Thus, when in wet mode, valve body 48 of spray head 14 is arranged such that inlet orifice 56 is in communication with inlet opening 50 and first flow orifice 58 is in communication with flow opening 52. Thus, a stream of water received at inlet opening 50 may pass through valve body 48 into flow tube 32. As the stream of water passes through flow tube 32, the water stream flows through venturi constriction 36 which causes a reduction in fluid pressure (creates a partial vacuum) immediately following constriction 36, e.g., at or near injection orifice 34. As suction tube 38 is coupled to injection orifice 34 at a first end 40 and extends into open interior 22 at its distal second end 42, the vacuum formed in flow tube 32 causes suction tube 38 to draw liquid concentrate 24 from concentrate tank 12 and inject the concentrate 24 into the water stream to dilute the concentrate for eventual spraying through nozzle 30. To prevent collapse of concentrate tank 12, vent opening 66 communicates with concentrate opening 54 to draw ambient air into concentrate tank 12.
[0032] Rotation of valve body 48 from the OFF condition, such as continued rotation in the first direction, or rotation in a second direction, may place sprayer head 14 in a dry mode orientation (hose end sprayer apparatus 10 will be set for DRY operation, as generally indicated by indicia 74c). Dry mode and DRY operation utilize a starting formulation of concentrate 24 within concentrate tank 12 that is a highly viscous fluid or solid composition, such as but not limited to a gel, powder, granules or crystals. Thus, when in dry mode, valve body 48 of spray head 14 is arranged such that inlet orifice 56 is in communication with inlet opening 50 and second flow orifice 60 is in communication with flow opening 52. Concentrate orifice 62 of valve body 48 is in communication with concentrate opening 54 of lower subunit 46b. Thus, the bulk 33a of the stream of water received at inlet opening 50 passes through valve body 48 into flow tube 32 while a diverted portion 33b of the stream of water is directed into concentrate tank 12.
[0033] Similarly as described above, as bulk stream 33a passes through flow tube 32, the water stream flows through venturi constriction 36 which causes a reduction in fluid pressure (vacuum) immediately following constriction 36, e.g., at or near injection orifice 34. As suction tube 38 is coupled to injection orifice 34 at a first end 40 and extends into open interior 22 at its distal second end 42, the vacuum formed in flow tube 32 causes suction tube 38 to initially draw air from concentrate tank 12. The reduction of pressure within concentrate tank 12 assists directing diverted portion 33b of the stream of water through concentrate orifice 62 of valve body 48 and concentrate opening 54 of lower subunit 46b so that concentrate tank 12 maintains neutral pressure. Diverted portion 33a dissolves the solid concentrate (thins the gel) to form a low viscosity concentrate solution within concentrate tank. Once the fluid level of the concentrate solution overcomes distal second end 42 of suction tube 32, the concentrate solution is drawn into flow tube 32 to inject the concentrate solution into the bulk water stream 33a to dilute the concentrate concentration for eventual spraying through nozzle 30.
[0034] As described generally above, concentrate tank 12 of hose end sprayer apparatus 10 is configured to receive a dry concentrate. Turning now to
[0035] As shown most clearly in
[0036] As described above, basket 78 is configured to hold a dry product to be dissolved by diverted portion 33b of the stream of water flowing through concentrate orifice 62 of valve body 48 and concentrate opening 54 of lower subunit 46b. Dissolved product then exits basket 78 and is injected within the fluid flow via suction tube 38. To that end, as shown most clearly in
[0037] As described above, as bulk stream 33a of water passes through flow tube 32, the water stream flows through venturi constriction 36 which causes a reduction in fluid pressure (vacuum) immediately following constriction 36, e.g., at or near injection orifice 34. As suction tube 38 is coupled to injection orifice 34 at a first end 40 and extends into open interior 22 at its distal second end 42, the vacuum formed in flow tube 32 causes suction tube 38 to initially draw from concentrate tank 12. The reduction of pressure within concentrate tank 12 assists directing diverted portion 33b of the stream of water through concentrate orifice 62 of valve body 48 and concentrate opening 54 of lower subunit 46b so that concentrate tank 12 maintains neutral pressure. Discharge end 108 is located above basket 78 such that diverted portion 33b is directed into basket 78 to dissolve the solid concentrate and form a concentrate solution within concentrate tank.
[0038] In view of the above, the size and surface area of basket 78, as well as the number, location and size of openings 92, 94, are of critical importance. The surface area of basket 78 is such that it allows for dissolution of the dry product within the basket without creating appreciable resistive losses. As a result, hose end sprayer apparatus 10 stratifies the dissolved dry product solution deposited within concentrate tank 12 for consistent concentration rates over time. In a further aspect of the invention, second end 42 of suction tube 38 may also be coupled to a filter (not shown) so as to minimize or prevent introduction of particulate matter into flow tube 32.
[0039] Returning to
[0040] In a further aspect of the present invention, sprayer head 14 may be comprised of a cap portion 126 having a first end 128 which includes a cap sidewall 130 configured to releasably mount cap portion 126 (and sprayer head 14) to open top edge 20 of concentrate tank 12. Second end 132 has a first planar portion 134 located between first end 40 of suction tube 38 and metering plate 112. First planar portion 134 may be configured to receive a first seal 136 located between a top face 138 of first planar portion 134 and the selected flow-metering hole 116 on metering plate 112. First planar portion 134 may further include a diaphragm 140 configured to deflect when sprayer head 14 is in the dry mode orientation. That is, when concentrate tank 12 is pressurized by diverted flow 33b, diaphragm 140 flexes so as to apply a force to first seal 136 to improve sealing between cap portion 126 and metering plate 112. Second end 142 of cap portion 126 may include a second planar portion 144 that defines a detent receiving well 146 configured to slidably receive detent 120 therein. A biasing member, such as spring 148, may reside in detent receiving well 146 and bias detent 120 outwardly of second planar portion 144 when detent 120 is received within stop recess 118. A third planar portion 150 may define discharge end 108.
[0041] From the above discussion, those skilled in the art will appreciate the many advantages offered by the apparatus of the present invention. By way of example and without limitation thereto, the apparatus of the present invention may comprise a 3-way valve that includes a shut off position. The valve may also operate independent from the metering plate such that the concentration of the concentrate being drawn from the concentrate tank can be varied in either the wet or dry mode orientation.
[0042] Moreover, the apparatus of the present invention may also include an internal diaphragm in the fluid path below the metering plate. Flexure of the internal diaphragm under pressure applies a greater sealing force to the seal/metering plate interface. When the concentrate tank is vented to atmosphere in WET mode, the seals are sealing only vacuum and seal the fluid path up through the metering plate into the fluid stream within the flow tube. When the apparatus is placed into DRY mode, the concentrate tank along with the fluid path up through the metering plate will be under pressure causing a pressure seal at the seal/metering plate interface. The diaphragm may use the internal pressure of the concentrate tank to deflect and apply additional force and compression to the seal, serving to make a stronger seal while the concentrate tank is under pressure.
[0043] Additionally, the apparatus of the present invention may include a basket which may be used in either WET or DRY mode. When in WET mode, the basket acts to filter contaminants such as grass, etc. When used in DRY mode, the basket provides a mesh fine enough to contain the dry concentrate while also providing enough surface area through the dry concentrate so as to not impede the flow of the fluids into and out of the concentrate tank.
[0044] Furthermore, the apparatus of the present invention may decouple the metering plate from the dilution selector wheel, thereby allowing the metering plate to float relative to the dilution selector wheel which reduces the possibility that end-user actions can create a situation where the metering plate seals might leak.
[0045] The foregoing description of the preferred embodiment of the invention has been presented for the purpose of illustration and description. It is not intended to be exhaustive nor is it intended to limit the invention to the precise form disclosed. It will be apparent to those skilled in the art that the disclosed embodiments may be modified in light of the above teachings. The embodiments described are chosen to provide an illustration of principles of the invention and its practical application to enable thereby one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. Therefore, the foregoing description is to be considered exemplary, rather than limiting, and the true scope of the invention is that described in the following claims.