Method for synthesis of cannabis products
10954208 ยท 2021-03-23
Assignee
Inventors
Cpc classification
C07D311/78
CHEMISTRY; METALLURGY
International classification
A61K36/00
HUMAN NECESSITIES
C07D311/78
CHEMISTRY; METALLURGY
Abstract
The present invention provides methods of extraction of at least one cannabinoid from an initial cannabis biomass in one-pot step using toluene to form a toluene extract and using the toluene extract for producing high concentrations of -9-tetrahydrocannabinol (9THC) and/or cannabinol (CBN) of a purity of at least 75% and at a yield of at least 75% by weight of the at least one cannabinoid from the initial cannabis biomass in the toluene extract.
Claims
1. A method of purifying cannabinol comprising: a) reacting cannabis with a reagent mixture comprising toluene, sodium hydrogen carbonate and dichloromethane at a temperature of at least 100 C. in a w/w ratio of at least 30% of iodine relative to the cannabis for one to four hours to form a product mixture; and b) eluting under vacuum the product mixture to produce cannabinol of a purity of at least 80% at a yield of at least 80% by weight of the cannabinol in said cannabis.
2. The method of claim 1, wherein the product mixture comprises an extract from Cannabis sativa.
3. The method of claim 1, wherein the reacting step is a one-step reaction.
4. The method of claim 1, wherein the product mixture comprises at least one phytocannabinoid.
5. The method of claim 1, wherein the reagent mixture comprises iodine.
6. The method of claim 1, wherein said temperature is 130 C.
7. The method of claim 1, wherein said cannabinol is of a purity of at least 85%, at least 90%, at least 91%, at least 92%, at least 93%, at least 94%, at least 95%, at least 96%, at least 97%, at least 98% or at least 99%.
8. The method of claim 1, wherein said yield of cannabinol is at least 12%, at least 14%, at least 16%, at least 18%, or at least 20% of the total weight of said cannabis sativa used.
9. The method of claim 1, further comprising drying said cannabinol of a purity of at least 80% with at least one drying agent.
10. The method of claim 9, wherein said at least one drying agent comprises magnesium sulfate.
11. The method of claim 1, further comprising purifying the cannabinol with column chromatography, using silica gel as the stationary phase and a 9:1 solution of petroleum ether:diethyl ether as the eluent.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in connection with certain preferred embodiments with reference to the following illustrative figures so that it may be more fully understood.
(2) With specific reference now to the figures in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the preferred embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
(3) In the drawings:
(4) Embodiments of the present disclosure will now be described, by way of example only, with reference to the attached Figures.
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(24) In all the figures similar reference numerals identify similar parts.
DETAILED DESCRIPTION OF THE EMBODIMENTS
(25) In the detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be understood by those skilled in the art that these are specific embodiments and that the present invention may be practiced also in different ways that embody the characterizing features of the invention as described and claimed herein.
(26) Generally, the present disclosure provides methods of extraction of phytocannabinoids from initial cannabis biomass, followed by the method of synthesizing 9THC from CBDa and CBD and the method for synthesizing CBN from 9THCa, 9THC, CBDa and CBD. The method may be applied to a reagent mixture that includes one or more of purified 9THCa, 9THC, CBDa and CBD, such as a solution of CBD distillate. The method may also be applied to a reagent mixture including 9THCa, 9THC, CBDa, CBD, other phytocannabinoids, terpenoids, phenylpropanoids and other compounds found in C. sativa.
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(28) The crude extract (2 g) containing CBDVA (102) as its major phytocannabinoid was dissolved in toluene (100 mL) (104) in a round-bottom flask (106) and 200 mg of iodine was added. The solution was then refluxed at 110.6 C. (108), following the course of the reaction by TLC (petroleum ether/EtOAc, 9:1; Rf 3d=0.05, Rf 1b=0.35). Additional amounts of iodine (100 and 150 mg) were added after respectively 30 and 40 min (steps 110 and 112). After refluxing for 15 min from the last addition, the reaction was worked up by cooling to room temperature and sequentially washed with 5% Na.sub.2S.sub.2O.sub.3 and brine. After drying, the organic phase was evaporated (114), and the residue was purified by GCC on silica gel with petroleum ether as eluant to afford 25 mg of CBN and 150 mg of cannabivarin (CBV).
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Example #I
(30) Crude extraction includes the step of weighing biomass and crushing it with mortar and pestle. Cannabinoid-rich biomass (206) was placed into the Erlenmeyer flask (202) and toluene (204) was added to the biomass (100 mL) and the mixture was vigorously stirred for 20 minutes (208). Using Buchner funnel (210), the biomass mixture (214) was then filtered to give a golden colored toluene solution (212). This step was repeated a total of two times, the golden color of the solution drastically decreased with the subsequent washings. The combined Toluene solutions (300 mL) was used to remove all volatiles in vacuo (218) to yield a thick brown oil enriched in CBDa and THCa (216). In one specific case, using quantitative NMR, the extract was found to be 45.2% CBD-A and 1.2% THC-A.
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Example #II
(32) THC synthesis includes adding toluene (step 222) to CBD-A-/CBD- and THC-A/THC-rich extracts (224) such as the one described in
(33) The reaction mixture contains two layers, the organic (244) and the aqueous (246) layers which are both filtered together using a Buchner funnel. The organic layer (248) is isolated using a separatory funnel and further washed with aqueous saturated sodium hydrogen carbonate solution (310 mL) before being dried with magnesium sulfate. Volatile compounds are removed in vacuo (250) to produce a dark green residue. The residue (THC-rich extract, 256) is purified using column chromatography. Silica gel was used as the stationary phase (30 mL) and a 85:15 solution of petroleum ether:diethyl ether as the eluent. Several compounds separate out of the residue, ()-trans-.sup.9-tetrahydrocannabinol would come out as the third product. The fractions containing ()-trans-.sup.9-tetrahydrocannabinol are combined and solvents are removed in vacuo to produce a dark yellow oil, .sup.1H and .sup.13C NMR data are consistent with previously reported values (R.sub.f=0.66).
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Example #III
(36) Into a 100 mL round bottom flask (230) with a Teflon stir bar, iodine (282.3 mg, 1.1 mmol) was weighed out. Extract from Cannabis Sativa (564.5 mg) (224) was dissolved in toluene (20 mL) (222) and added to the flask creating a dark red/brown solution, the reaction flask was then fitted with a reflux condenser. The flask was submerged into an oil bath (226) and heated to 130 C. (228) which was sufficient to cause the toluene to reflux. The reaction was allowed to stir under reflux for 3 hours. The reaction flask was left to cool to room temperature and washed with a saturated solution of sodium thiosulfate (330 mL). The combined aqueous layer was then washed with toluene (20 mL) and the organic layers combined and dried with magnesium sulfate. Volatile compounds were removed in vacuo to produce a crude brown oil. The oil was purified using column chromatography. Silica gel was used as the stationary phase (30 mL) and a 9:1 solution of petroleum ether:diethyl ether as the eluent. The cannabinol was observed to move through the column as the fourth fraction, observed via thin layer chromatography (R.sub.f=0.27). The appropriate samples were combined and solvents were removed in vacuo to produce cannabinol as an orange oil (262), .sup.1H and .sup.13C NMR data were consistent with previously reported values.sup.1 (138.2 mg).
(37) In comparison to prior art (
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(39) Quantification of CBN and other phytocannabinoids was completed by H.sup.1 NMR. The characteristic peaks of several phytocannabinoids are shown in Table 1.
(40) TABLE-US-00001 TABLE 1 Characteristic Peaks of Phytocannabinoids by H.sup.1 NMR. Phytocannabinoid Characteristic peak(s) in CDCl.sub.3 CBD 5.99, 5.02 ppm as broad singlets of OH CBDa 11.93 ppm as a singlet 9THC 6.14 ppm as a doublet, also need OH peak around 4.87 ppm THCa 12.19 ppm as a singlet 8THC 2.70 ppm as a triplet of doublets, also need OH peak around 4.82 ppm CBN 8.16 ppm as a singlet
(41) The yield of CBN was observed to be between about 17 and 22% w/w compared with the initial weight of the extract, which was estimated to be up to 70% phytocannabinoids. In some embodiments, the purity of the CBN in the extract was determined to be at least 70%. In some embodiments, the purity was between 70 and 85%.
(42) The purity of CBN in the material recovered, as determined by NMR, GC-MS and HPLC, is greater than 80%, and in some cases greater than 90%.
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(44) The oil was purified using column chromatography (275). Silica gel (276) was used as the stationary phase (30 mL) and a 9:1 or 8:2 solution of petroleum ether:diethyl ether as the eluent was added to crude extract (274) using the funnel (273). A number of fractions can be collected (277, 278, 279) can be collected into a beaker. For example, in the case of conversion of CBD to THC, ()-trans-.sup.9-tetrahydrocannabinol would come out as the third product. In the case of cannabinol synthesis, it moves through the column as the fourth fraction. Organic solvent is then removed under a vacuum to give the desired product (280).
(45) Samples of the purified compounds, and a sample of the extract prior to the reaction, were prepared for analysis on by nuclear magnetic resonance (NMR). The samples were dissolved in deuterated chloroform for NMR spectroscopy.
(46) NMR spectra were recorded on a 700 MHz Bruker Avance II (ultrashield) spectrometer. Proton NMR was carried out at a frequency of 700.13 MHz. 13C{1H} NMR was carried out at a frequency of 176.05 MHz. All samples were referenced relative to SiMe.sub.4 through the residual solvent resonance(s) for 1H and 13C{1H}. All NMR spectra were recorded at an ambient temperature of 25 C. unless otherwise specified.
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Example IV
(52) The method of Example III was applied to 508.4 mg of an extract high in 9THCa.
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(59) In the preceding description, for purposes of explanation, numerous details are set forth in order to provide a thorough understanding of the embodiments. However, it will be apparent to one skilled in the art that these specific details are not required.
(60) The above-described embodiments are intended to be examples only. Alterations, modifications and variations can be effected to the particular embodiments by those of skill in the art. The scope of the claims should not be limited by the particular embodiments set forth herein, but should be construed in a manner consistent with the specification as a whole.
(61) The described synthetic approaches are the preferred methods that produced the highest yield from their respective starting materials. Anhydrous sodium sulfate or another suitable drying or dehydration agent known can be used in place of the magnesium sulfate. Other alkali metal hydrogen carbonate or carbonates of an alkali metal may be used instead of sodium hydrogen carbonate for the saturated aqueous solution used to neutralize and wash the reactions. With lower reaction temperatures, longer reaction times are required to achieve a comparable yield. Other solvents may be applied. Chloroform and dichloromethane provided the greatest ratio of 9THC to 8THC of the solvents that were assessed. 8THC and CBD persist as major by-products at temperatures above 0 C. and when using solvents other than chloroform and dichloromethane. The above procedures describe purification methods assuming the ideal procedures have been followed.
(62) The catalyst may be any suitable Lewis acid, such as, p-toluenesulfonic acid, boron trifluoride, or BF.sub.3Et.sub.2O, or any suitable classical acids to the extent those are not Lewis acids, such as HCl or H.sub.2SO.sub.4. Reaction of CBD with non-polar Lewis acids may be in any suitable organic solvent, such as methylene chloride, ethyl acetate, ethanol or hexane. The catalyst may be HCl in ethanol or sulfuric acid in cyclohexane.
(63) A weak base may be added to the reaction mixture prior to allowing the reaction mixture to separate into organic and aqueous phases. The base may be an alkali metal hydrogen carbonate or a carbonate of an alkali metal.
(64) The organic layer may be dried prior to eluting. A suitable drying or dehydration compound, such as MgSO.sub.4 or Na.sub.2SO.sub.4 may be used for drying.
(65) The reaction may be carried out in a nitrogen atmosphere.
(66) The yield of conversion of CBD to 9THC is at least 60%. In some embodiments, the yield is at least 70%. In some embodiments, the yield is between 70 and 85%. Purity of the product (determined by GC-MS and HPLC) was greater than 90%. In some embodiments, the purity is greater than 95%. In some embodiments, the purity is greater than 97%.
SOME ADDITIONAL NON-LIMITING EXAMPLES ARE PROVIDED HEREINBELOW
Example V
(67) Reaction described in Example II was carried out under an inert atmosphere (either nitrogen or argon) with the rigorous exclusion of oxygen and water using a double manifold high vacuum line equipped with Teflon needle valves (Kontes).
(68) The dichloromethane was dried with calcium dihydride, degassed via three freeze-pump-thaw cycles, distilled under vacuum, and stored over 4 molecular sieves under an argon atmosphere. Samples for nuclear magnetic resonance (NMR) spectroscopy were recorded on a 300 MHz Bruker Avance II (ultrashield) spectrometer (.sup.1H 300.13 MHz and .sup.13C{.sup.1H} 75.47 MHz) and referenced relative to SiMe.sub.4 through the residual solvent resonance(s) for .sup.1H and .sup.13C{.sup.1H}. All NMR spectra were recorded at ambient temperature (25 C.) unless specified otherwise. Powdered crystalline CBD was used as a standard. All solvents and the catalyst were obtained from Aldrich Chemicals and used as received.
(69) Crystalline CBD (281 mg, 0.894 mmol) was added to a 100 mL, 2 necked round bottom flask fitted with a Teflon sealed joint adapter and then the entire apparatus was placed under vacuum. Dichloromethane (20 mL) was transferred into the flask under vacuum, after which the round bottom flask and solution were placed under an inert atmosphere.
(70) The solution was cooled to an optimal temperature between 10 C. and 0 C. using ice or an ice/acetone bath, such as a 1:1 ice-acetone bath. Under a constant flow of either nitrogen or argon, boron trifluoride etherate (46 L, 0.375 mmol) was added into the stirring solution with a syringe. The reaction was left to stir for at least 3 hours at 10 C., resulting in a red solution. The reaction mixture was allowed to warm to ambient temperature and at least 2 mL of aqueous saturated sodium hydrogen carbonate solution was added giving a cloudy white mixture which was left to stir for 30 minutes.
(71) After stirring for 30 minutes, the reaction mixture contained two layers, an organic layer and an aqueous layer. The organic layer was isolated using a separation funnel and further washed with deionized water (310 mL) before being dried with magnesium sulfate.
(72) Volatile compounds were removed in vacuo to produce a crude thick light-yellow oil. The oil was purified using column chromatography. Silica gel was used as the stationary phase (30 mL) and a 1:1 solution of petroleum ether:diethyl ether as the eluent. The 9THC was observed to move through the column as a light-yellow fraction which was collected separately. Solvents were removed in vacuo to produce 9THC as a dark yellow oil.
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Example VI
(74) Reaction described in Example V was modified by use of chloroform rather than dichloromethane. The results were similar to the results described in Example V.
Example VII
(75) Reaction described in Example V I was performed at 20 C. with a six-hour reaction time instead of three hours. The results were similar to the results described in Example V.
Example VIII
(76) Cannabis extract was prepared from flowers of several Cannabis sativa lines, with an average CBD concentration of about 10% w/w in the flowers (as tested with HPLC). Flowers were dried to 15-18% moisture content and ground to powder consistency. Extraction was done with ACS grade ethyl acetate from Fisher Scientific (cat #E145-4, 99.9% pure). Powdered plant tissue was weighed to 3 g using an analytical balance. The plant material was placed inside a 250 mL Erlenmeyer flask. Ethyl acetate (100 mL) was poured into the flask with the plant material. The flask was then wrapped with tin foil and shaken continuously (120 rpm) in an incubator at 210 C. overnight and in the dark.
(77) After overnight solvent extraction, the resulting extract was filtered through cotton into a 100 mL round bottom flask. The extract was concentrated to a volume of about 2 to 3 mL using a rotary vacuum evaporator. The extract was then transferred to a tared 3 dram vial (cat #60975L Kimble from Fisher Scientific). The leftover solvent was evaporated to dryness in an oven overnight at 500 C. to eliminate the solvent completely. The mass of each extract was recorded.
(78) Each sample of the extract was estimated to be in the range of 8 to 12% w/w CBD. The reagents were based on a 10% w/t and used in slight excess to accommodate other materials and competing reactions with other molecules in the extract. An ideal example has been presented based on an estimation that the extract as about 10% CBD.
(79) Cannabis extract (570 mg, 10% w/w CBD or 57.0 mg) was added to a 100 mL, 2 necked round bottom flask fitted with a Teflon sealed joint adapter and then the entire apparatus was placed under vacuum. Dichloromethane (20 mL) was transferred into the flask under vacuum, after which the round bottom flask and solution were placed under an inert atmosphere.
(80) The solution was cooled to an optimal temperature between 10 C. and 0 C. using ice or an ice/acetone bath, such as a 1:1 ice-acetone bath. Under a constant flow of either nitrogen or argon, boron trifluoride etherate (54 L, 0.439 mmol) was added via syringe whereupon the brown solution became green. The reaction was left to stir for at least 3 hours at a temperature between 10 C. and 0 C. The reaction mixture was allowed to warm to ambient temperature and at least 2 mL of aqueous saturated sodium hydrogen carbonate solution was added giving a cloudy brown mixture which was left to stir for 30 minutes.
(81) After stirring for 30 minutes, the reaction mixture contained two layers, an organic layer and an aqueous layer, which were both filtered together using a Buchner funnel. The organic layer was isolated using a separation funnel and further washed with aqueous saturated sodium hydrogen carbonate solution (310 mL) before being dried with magnesium sulfate.
(82) Volatile compounds were removed in vacuo to produce a dark green residue. The residue was purified using column chromatography. Silica gel was used as the stationary phase (30 mL) and an 85:15 solution of petroleum ether:diethyl ether as the eluent.
(83) Several compounds separate out of the residue. 9THC was the third product. The fractions containing 9THC were combined and solvents were removed in vacuo to produce a dark yellow oil. Small amounts of impurities persist with this method.
(84) The characteristic 9THC peak at 3.49 ppm is visible in
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(86) In some cases, these drugs are different extracts from the same Hemp strains. In some cases, these drugs are derived drugs from different Hemp strains. In some cases, these drugs are combination therapies from different Hemp strains. In some cases, these drugs are combinations of extracts from different Hemp strains. In some cases, these drugs are combinations of extracts from different Hemp strains and at least one known pharmaceutical drug. In some cases, these drugs are combinations of extracts from different Hemp strains and at least one known FDA-approved pharmaceutical drug. In some cases, the extracts are water-soluble. In other cases, the extracts are in one or more organic solvents. In yet other cases, the extracts are in one or more oils.
Advantages of the Present Invention Over the Prior Art
(87) Extraction Steps
(88) In general, the biomass extraction method of the present invention has fewer steps, and thus, is faster and more efficient than the prior art methods.
(89) Moreover, a one-pot procedure is employed, in which the residual toluene used for extraction, does not create a problem since the toluene is then used for the preparation of CBN. In contrast, when ethanol or acetone are used for extraction, per the prior art methods, the ethanol/acetone must be removed, prior to the use of a different solvent in the next step.
(90) In addition, toluene presents the advantage over ethanol or acetone as it gives better efficiency in the extraction of non-polar molecules such as cannabinoids and terpenoids.
(91) According to some embodiments, toluene could potentially be replaced with xylene (dimethylbenzene) but it would be more difficult to remove under vacuum, as it has a higher boiling point than toluene.
(92) Toluene is better to use over ethanol as a higher temperature with lower pressure can be used for the same effect, as it has a higher boiling point.
(93) CBD to THC Conversion
(94) The main differentiator is the use of extract enriched with CBD rather than crystalline CBDit is much more difficult to achieve CBD to THC conversion in a complex mixture.
(95) The use of hydrocarbon-greased ground glass joints, as compared to simple nasal/hose joints described in prior art establishes a more rigorous approach which is more air-tight.
(96) Another distinguishing point is that the reactions of the present invention were conducted under argon (rather than nitrogen, per the prior art). Being denser, argon flushes the initial atmosphere better and sits over the liquid tighter than nitrogen. This is specifically important for larger scale reaction, where nitrogen would require longer time to be as efficient.
(97) Additionally, the solvent employed in CBD to THC conversion method of the present invention is methylene chloride (CH2C12) is dried with CaH2 and stored under nitrogen/argon atmosphere to be kept extra-dry.
(98) CBD to CBN Conversion
(99) Our main advantage is that the method of the present invention is, according to some embodiments, a one-step method. First, the present invention method uses the biomass extracted with toluene and do not need to remove all of the toluene since the conversion is also performed in toluene. Second, the reaction is literally a one-pot reaction, whereas in previous art requires multiple steps of adding different ingredients (see
(100) The present invention methods use high concentration of CBD in biomass extracts and specifically demonstrate to obtain a high quantity of CBN, whereas prior art used high CBD-V extract and mainly obtained CBN-V with only small amounts of CBN.
(101) In the present invention reaction, a pressurized container is used, which allows achievement of a higher reaction temperature 130 C., as compared to performing the reaction in refluxing toluene (111 C.) in prior art processes.
(102) The references cited herein teach many principles that are applicable to the present invention. Therefore, the full contents of these publications are incorporated by reference herein where appropriate for teachings of additional or alternative details, features and/or technical background.
(103) It is to be understood that the invention is not limited in its application to the details set forth in the description contained herein or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Those skilled in the art will readily appreciate that various modifications and changes can be applied to the embodiments of the invention as hereinbefore described without departing from its scope, defined in and by the appended claims.
REFERENCES
(104) Choi, Y. H.; Hazekamp, A.; Peltenburg-Looman, A. M. G.; Frederich, M.; Erkelens, C.; Lefeber, A. W. M.; Verpoorte, R. (2004), NMR assignments of the major cannabinoids and cannabiflavonoids isolated from flowers of Cannabis sativa Phytochemical Analysis, 15: 345 to 354. Gaoni and Mechoulam (1966) Hashish-VII: The isomerization of cannabidiol to tetrahydrocannabinols, Tetrahedron 22(4): 1481-1488. Pollastro F, Caprioglio D, Marotta P, Moriello A S, De Petrocellis L, Taglialatela-Scafati O, Appendino G. (2018) Iodine-Promoted Aromatization of p-Menthane-Type Phytocannabinoids J Nat Prod, 81(3): 630-633. Repka M A, ElSohly M A, Munjal M, Ross S A. (2006) Temperature stability and bioadhesive properties of delta9-tetrahydrocannabinol incorporated hydroxypropylcellulose polymer matrix systems Drug Dev Ind Pharm, 32(1): 21-