SENSOR ASSEMBLY FOR A SLIDING CAMSHAFT OF A MOTOR VEHICLE
20210071549 ยท 2021-03-11
Inventors
Cpc classification
F01L2820/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0203
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L13/0036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01D5/26
PHYSICS
F02D2041/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/0537
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A sensor assembly for a sliding camshaft of a motor vehicle is provided. The sliding camshaft includes a base shaft that extends along a longitudinal axis and rotates about the longitudinal axis. The sliding camshaft further includes lobe banks rotationally fixed to the base shaft. Each lobe bank is axially movable between first and second positions relative to the base shaft. The sensor assembly includes a detection element rotationally fixed relative to the base shaft and axially movable between first and second positions relative to the base shaft. The sensor assembly further includes a sensor operably coupled to the detection element and configured to generate a signal indicative of an axial position of the detection element relative to the base shaft and at least one of an angular speed of the base shaft and an angular position of the base shaft about the longitudinal axis.
Claims
1. A sensor assembly for a sliding camshaft of a motor vehicle, the sliding camshaft having a base shaft that extends along a longitudinal axis and is rotatable about the longitudinal axis, the sliding camshaft further includes a plurality of lobe banks mounted to the base shaft, with each lobe bank including a first cam and a second cam, the sensor assembly comprising: a detection element rotationally fixed relative to the base shaft and axially movable between first and second positions relative to the base shaft; and a sensor operably coupled to the detection element wherein the sensor is configured to generate a signal indicative of: an axial position of the detection element relative to the base shaft; and at least one of an angular speed of the base shaft and an angular position of the base shaft about the longitudinal axis.
2. The sensor assembly of claim 1 wherein the detection element includes first and second annular profiles that are formed on a camshaft barrel and are different from one another, wherein the first annular profile is associated with the camshaft barrel being disposed in the first position, and the second annular profile is associated with the camshaft barrel being disposed in the second position.
3. The sensor assembly of claim 2 wherein the detection element is further axially movable to a third position relative to the base shaft, and the detection element includes a third annular profile that is formed on the camshaft barrel and is different from the first and second annular profiles, wherein the third annular profile is associated with the base shaft being disposed in the third position.
4. The sensor assembly of claim 3 wherein the first, second, and third annular profiles each form an arrangement of surface elevations about the longitudinal axis.
5. The sensor assembly of claim 4 wherein the sensor is positioned to scan the first annular profile of the camshaft barrel when the detection element is axially disposed in the first position and the base shaft rotates about the longitudinal axis, such that the sensor generates a first signal indicative of the angular position of the base shaft, the angular speed of the base shaft, and the first position of the camshaft barrel.
6. The sensor assembly of claim 5 wherein the sensor is positioned to scan the second annular profile of the camshaft barrel when the detection element is axially disposed in the second position and the base shaft rotates about the longitudinal axis, such that the sensor generates a second signal indicative of the angular position of the base shaft, the angular speed of the base shaft, and the second position of the camshaft barrel.
7. The sensor assembly of claim 6 wherein the sensor is positioned to scan the third annular profile of the camshaft barrel when the detection element is axially disposed in the third position and the base shaft rotates about the longitudinal axis, such that the sensor generates a third signal indicative of the angular position of the base shaft, the angular speed of the base shaft, and the third position of the camshaft barrel.
8. The sensor assembly of claim 7 wherein the first, second, and third signals are different from one another.
9. The sensor assembly of claim 7 wherein the sensor is one of an optical sensor, an inductive sensor, a Hall effect sensor, and a magnetoresistive sensor.
10. A sliding camshaft for a variable valve actuation system of a motor vehicle, the sliding camshaft comprising: a base shaft extending along a longitudinal axis and adapted to rotate about the longitudinal axis; a shuttle body rotationally fixed to the base shaft and axially movable relative to the base shaft between first and second positions; first and second lobe banks mounted to the shuttle body, each of the first and second lobe banks including a first cam having a first cam profile configured to move a valve when the shuttle body is moved to the first position, and each of the first and second lobe banks further including a second cam having a second cam profile configured to move the valve when the shuttle body is moved to the second position, with the first and second cam profiles being different from one another; and a sensor assembly comprising: a detection elements mounted to the shuttle body; and a sensor operably coupled to the detection element to generate a signal indicative of a plurality of parameters of the sliding camshaft, with the parameters comprising: an axial position of the detection element relative to the base shaft; and at least one of an angular position of the base shaft about the longitudinal axis and an angular speed of the base shaft; and a controller electrically coupled to the sensor and configured to actuate a vehicle system in response to the sensor signal.
11. The sliding camshaft of claim 10 wherein the base shaft is free of a camshaft angular position sensor and trigger wheel that are dedicated to measuring an angular position of the base shaft and separate from the sensor and the detection element.
12. The sliding camshaft of claim 11 wherein the detection element includes first and second annular profiles that are formed on a camshaft barrel and are different from one another, wherein the first annular profile is associated with the camshaft barrel being disposed in the first position, and the second annular profile is associated with the camshaft barrel being disposed in the second position.
13. The sliding camshaft of claim 12 wherein the detection element is further axially movable to a third position relative to the base shaft, and the detection element includes a third annular profile that is formed on the camshaft barrel and is different from the first and second annular profiles, wherein the third annular profile is associated with the base shaft being disposed in the third position.
14. The sliding camshaft of claim 13 wherein the detection element is further axially movable to a third position relative to the base shaft, and the camshaft barrel includes a third annular profile that is different from the first and second annular profiles, wherein the third annular profile is associated with the base shaft being disposed in the third position.
15. The sliding camshaft of claim 14 wherein the first, second, and third annular profiles each form an arrangement of surface elevations about the longitudinal axis.
16. The sliding camshaft of claim 15 wherein the sensor is positioned to scan the first annular profile of the camshaft barrel when the detection element is axially disposed in the first position and the base shaft rotates about the longitudinal axis, such that the sensor generates a first signal, with the first signal being indicative of the angular position of the base shaft, the angular speed of the base shaft, and the first position of the camshaft barrel.
17. The sliding camshaft of claim 16 wherein the sensor is positioned to scan the second annular profile of the camshaft barrel when the detection element is axially disposed in the second position and the base shaft rotates about the longitudinal axis, such that the sensor generates a second signal, with the second signal being different from the first signal and indicative of the angular position of the base shaft, the angular speed of the base shaft, and the second position of the camshaft barrel.
18. A method for sensing camshaft barrel position of a sliding camshaft comprising: rotating at least one sliding camshaft having at least one camshaft barrel; activating at least one actuator for engaging at least one position shifting slot in the at least one camshaft barrel to axially move the at least one camshaft barrel along the sliding camshaft; and detecting the axial position, an angular position, and an angular speed of the at least one camshaft barrel using at least one sensor.
19. The method of claim 18 wherein detecting includes detecting a detection element formed on the at least one camshaft barrel, with the detection element having first, second, and third annular profiles indicative of an associated one of first, second, and third positions of the camshaft barrel.
20. The method of claim 19 wherein detecting includes using one of an optical sensor, an inductive sensor, a Hall effect sensor, and a magnetoresistive sensor for tracking the axial position of the camshaft barrel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present exemplary embodiment will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements.
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DETAILED DESCRIPTION
[0046] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
[0047] Referring to
[0048] The system 10 includes at least one sliding camshaft that, in this example, includes an intake sliding camshaft 12 and an exhaust sliding camshaft 14. The intake sliding camshaft 12 and the exhaust sliding camshaft 14 are similar to one another. In other embodiments, the system may have more or fewer than two sliding camshafts.
[0049] Referring now to
[0050] The shuttle body 18 includes two camshaft barrels 22, 24, and each camshaft barrel 22, 24 is associated with two lobe banks 25a, 25b mounted to the shuttle body 18. Each lobe bank 25a, 25b includes a first cam 29, a second cam 30, and a third cam 31. The first, second, and third cams 29, 30, 31 have associated cam profiles that are different from one another for actuating the valve 34a in associated ways different from the other. Each lobe bank can include cams with symmetrical cam profiles, asymmetrical cam profiles, common nose radius, different nose radiuses, cam profiles with a single nose, or cam profiles with multiple noses, such that each cam profile provides a lift, duration, acceleration, timing, or other valve parameter that is different from that produced by the other cam profiles in the lobe bank.
[0051] In this example, the first cam 29 can be a high-lift cam configured to move an associated one of the intake valves 34a, 36a, 38a, 40a a first distance between a maximum open position and a closed position in response to the shuttle body 18 being disposed in the first position and the intake sliding camshaft 10 rotating 360 degrees. The second cam 30 can be a low-lift cam configured to move the valve a second distance between a less than maximum open position and a closed position in response to the shuttle body 18 being disposed in the second position and the intake sliding camshaft 10 rotating 360 degrees. The first distance is longer than the second distance. The third cam 31 can be a reduced diameter portion that remains spaced from the valve and configured to not open the valve in response to the shuttle body 18 being disposed in the third position and the intake sliding camshaft 10 rotating 360 degrees.
[0052] Referring to
[0053] As described in detail below,
[0054] The VVL system 10 includes a plurality of actuators 16a-16d attached to a cover 54 (
[0055] Referring to
[0056] Referring to
[0057] Referring to
[0058] Referring to
[0059] Referring to
[0060] Referring to
[0061] It is contemplated that each annular profile can have other suitable surface elevations, such that the sensor can produce other signals that are still different from one another. Based on the unique signal for each axial position of the camshaft barrel, the ECU 46 can determine whether the shuttle body 18 is disposed in the first position, the second position, or the third position. Furthermore, based on for example the respective frequencies of the signals, the ECU can determine the angular speed and angular position of the camshaft. Because the sensor determines the angular position of the base shaft 13 and several other parameters of the intake sliding camshaft 12, the camshaft is free of an angular position sensor, e.g. trigger wheel, that is dedicated to measuring only an angular position and is separate from the sensors 52 and the detection elements 68.
[0062] Referring now to
[0063] In operation, the ECU 46 is electrically coupled to the sensors 52 and the actuators 16a-16f and configured to actuate a vehicle system in response to the sensor signal received from the sensors 52. As shown in
[0064] Referring now to
[0065] Referring now to
[0066] Referring to
[0067] Referring now to
[0068] Referring now to
[0069] At step 120, the process continues with activating at least one actuator 16a-16f for engaging at least one position shifting slot in the at least one camshaft barrel to position of the at least one camshaft barrel.
[0070] At step 130, the method continues with at least one sensor 52 detecting the shifted axial position, the angular position, and the angular speed of the camshaft barrel. More specifically, the sensor 52 may detect the angular position and/or the angular speed of the crankshaft only during engine cranking or start, such that the ECU 46 can identify the crankshaft position and determine if the cylinder is disposed in the compression stroke or exhaust stroke. It is contemplated that the sensor 52 may detect the angular position and/or the angular speed in response to the ECU determining that the crankshaft sensor is malfunctioning. In accordance with the exemplary embodiment, a Hall Effect sensor is used for detecting the axial position of the at least one camshaft.
[0071] At step 140, the method continues with the ECU 46 determining if the camshaft barrel 22, 24 shifted position as commanded. If the ECU determines that the camshaft barrel 22, 24 shifted position as commanded, then the method returns to step 120.
[0072] At step 150, the ECU 46 actuates a vehicle system in response to a signal received from the sensor and indicative of the shifted axial position, the angular position, and the angular speed of the camshaft barrel.
[0073] The detailed description provides those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims.