BIOMIMETIC BONE COMPOSITE MATERIAL, A PREPARATION METHOD AND USES THEREOF
20210038760 ยท 2021-02-11
Inventors
- Fang WU (Chengdu, CN)
- Ruijuan YAO (Chengdu, CN)
- Guolong MENG (Chengdu, CN)
- Bo Zhang (Chengdu, CN)
- Jing HE (Chengdu, CN)
- Juan LIU (Chengdu, CN)
Cpc classification
D01D5/003
TEXTILES; PAPER
A61L27/446
HUMAN NECESSITIES
C08L89/06
CHEMISTRY; METALLURGY
A61L2430/02
HUMAN NECESSITIES
D01F1/02
TEXTILES; PAPER
A61L27/025
HUMAN NECESSITIES
A61L27/446
HUMAN NECESSITIES
C08L89/06
CHEMISTRY; METALLURGY
International classification
A61L27/22
HUMAN NECESSITIES
Abstract
The present invention relates to the field of functional materials for medical use, and particularly to a biomimetic bone composite material, a preparation method and uses thereof. The biomimetic bone composite material provided by the invention is prepared from the raw material containing the following components: gelatin and/or collagen, hydroxyapatite and a silicon source. The present invention also provides a preparation method of the composite material and uses thereof in preparing bone repair materials. The highly biomimetic composite material with fibrous network structure prepared by the present invention can simulate the microenvironment similar to natural bone for cells, meet the biological requirements of bone tissue engineering, and is expected to become an ideal bioactive scaffold for bone repair.
Claims
1. A biomimetic bone composite material prepared from a raw material comprising the following components: (a) gelatin and/or collagen; (b) hydroxyapatite; and (c) a silicon source.
2. The composite material according to claim 1, wherein a weight ratio of each component in the raw material is: 5-35 parts of gelatin and/or collagen, 0.2-30 parts of hydroxyapatite and 0.001-5 parts of the silicon source, the silicon source being measured by a weight of silicon.
3. The composite material according to claim 1, wherein a weight ratio of each component in the raw material is: 10.4-15.6 parts of gelatin and/or collagen, 1.6-2.4 parts of hydroxyapatite and 0.0128-0.0192 parts of the silicon source, the silicon source being measured by a weight of silicon.
4. The composite material according to claim 1, wherein a weight ratio of each component in the raw material is: 13 parts of gelatin and/or collagen, 2 parts of hydroxyapatite, 0.016 parts of the silicon source, the silicon source being measured by the weight of silicon.
5. The composite material according to claim 1, which is an electrospun fibrous membrane.
6. A method for preparing the composite material according to claim 1, said method comprising a. mixing the hydroxyapatite and the silicon source in water with stirring, then removing the water to obtaina silicon-doped hydroxyapatite; and b. mixing the silicon-doped hydroxyapatite and the gelatin and/or collagen uniformly to obtain the composite material.
7. The method according to claim 6, wherein the silicon-doped hydroxyapatite in step a is synthesized by the following steps: a1. adding Ca(NO.sub.3).sub.2 and the silicon source into water and stirring them thoroughly to provide a mixed solution; a2. adding (NH.sub.4).sub.2 HPO.sub.4 aqueous solution into the mixed solution of Ca(NO.sub.3).sub.2 and silicon source with stirring, at the same time, maintaining a pH value of the solution at 101 by adding a pH regulator, stirring thoroughly and aging to obtain a precursor solution of silicon-doped hydroxyapatite; and a3. carrying out liquid-solid separation of the precursor solution of silicon-doped hydroxyapatite, collecting and drying a solid phase.
8. The method according to claim 6, wherein in step b, the mixing is conducted by electrospinning, which comprises the following steps: b 1. evenly dispersing the silicon-doped hydroxyapatite and the gelatin and/or collagen in water to prepare a homogeneous electrospinning solution; and b2. electrospinning the homogeneous electrospinning solution.
9. The method according to claim 8, wherein in step b1, firstly adding the gelatin and/or collagen into water, stirring and dissolving to get solution A, then adding the silicon-doped hydroxyapatite into solution A and mixing homogeneously to obtain the electrospinning solution, wherein step b1 further comprises at least one of the following steps: adding the gelatin and/or collagen into water according to a mass to volume ratio of (10-15):100, g:ml; stirring at 35-70 C. to get solution A; stirring at a speed of 600 r/min to get solution A; stirring for 2 hours to get solution A; adding the silicon-doped hydroxyapatite into solution A according to the mass to volume ratio of (1-5):100, g:ml; stirring at 3570 C. to obtain the electrospinning solution; stirring at the speed of 600 r/min to obtain the electrospinning solution; and stirring for 2 hours to obtain the electrospinning solution.
10. The method according to claim 8, wherein step b2 comprises loading the electrospinning solution in a syringe having an electrospinning needle, and at least one of the following steps: putting a stirrer into the syringe and stirring during spinning; providing a stirring rate of the stirrer in the syringe of 400-600 r/min; providing the electrospinning needle with an inner diameter of 0.51 mm and an outer diameter of 0.81 mm; spraying the homogeneous electrospinning solution at 0.1-0.5 ml/h; providing a distance between a receiving plate and a tip of the electrospinning needleof 7-20 cm; conducting the electrospinning at an ambient temperature of 30-40 C.; providing the electrospinning needle with a positive voltage of 10-30 kV; and connecting a negative electrode of a power supply to the receiving plate wrapped with aluminum foil.
11. The method according to claim 10, wherein the positive voltage of the electrospinning needle is 15 kV.
12. The method according to claim 6, further comprising the step of crosslinking using an ethanol aqueous solution of a mixture of EDC and NHS.
13. The composite material according to claim 1, wherein the silicon source is a silicon-containing compound capable of hydrolysis.
14. The composite material according to claim 1, wherein the silicon source is a silane coupling agent.
15. The composite material according to claim 1, wherein the silicon source is tetraethyl orthosilicate.
16. A biomimetic bone composite material prepared by the method according to claim 6.
17. A bone repair material comprising the composite material according to claim 1.
18. A bone repair material comprising the composite material according to claim 16.
19. A method for preparing a biomimetic bone material comprising using silicon as an additive to accelerate bone mineralization.
20. The method according to claim 19, wherein the biomimetic bone material is mainly prepared from gelatin and/or collagen and hydroxyapatite.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0107] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0108] The present invention provides a biomimetic bone composite material which is prepared from the raw material containing the following components: gelatin and/or collagen, hydroxyapatite and a silicon source.
[0109] From the biomimetic perspective, we think that as the main inorganic and organic component of bone, nHA and collagen composite material have a great influence on the biological and mechanical properties of bone and other related functions, and there might exist potential synergistic effect from them. While it has been widely reported that the presence of Si and other osteogenesis related trace elements may have a direct influence on nHA, the likely indirect influence of Si on collagen might have been overlooked. The synergistic effect of Si and collagen and the mineralization of collagen may not only have influence but also likely play a key role in directing such process. We find that the incorporation of silicon has a decisive effect on the mineralization process of the nHA-collagen electrospinning composite. The presence of silicon not only significantly promotes the mineralization process of collagen, but also drastically affects the morphology of mineralized crystals. The mineralization of nHA-collagen sample shows the traditional crystal morphology of spherulitic clusters, while the mineralization of nSiHA-collagen sample shows different morphology of mineralized crystal, in a homogeneous nucleation manner.
[0110] This kind of mineralization process occurs within collagen fibril and it is mineralized deposition assembled along the c-axis of collagen fibril, renders a highly biomimetic micro/nano-structure which is closer to that of the natural bone. Therefore, the highly biomimetic composite material with fiber network structure in the present invention is expected to be an ideal active scaffold for bone repair material preparation and clinical application.
[0111] Furthermore, the optimized choice of substrate material of the present invention is gelatin. Compared with collagen, gelatin is more widely available. As a natural biopolymer derived from collagen, gelatin retains some excellent physical and chemical properties of collagen, such as good biocompatibility, biodegradability and osteoconduction.
[0112] Furthermore, the present invention adopts electrospinning technique to synthesize the composite material. Among different techniques in tissue engineering applications, electrospinning is a simple and efficient technique and the nanofiber prepared thereby has many advantages like uniform diameter, high porosity and large specific area. Therefore, from the perspective of better simulating the composition and structure of bone, the present invention adopts the electrospinning technique to prepare gelatin/SiHA electrospun fibrous membrane.
[0113] Furthermore, by controlling the parameters of the electrospinning, the morphology of the composite material can be further optimized to obtain a more uniform and smooth fibrous structure.
[0114] Wherein, the concentration of gelatin and/or collagen is (1015)g/100 mL, to obtain the uniform and smooth fibers.
[0115] The distance between the needle tip and the collector is set to 1015 cm, to obtain the uniform and smooth fibers.
[0116] The applied positive voltage is set to 1020 KV, to obtain the uniform and smooth fibers. After repeated tests, we find that the optimized applied positive voltage is 15 kV to obtain the fibers with the best morphology.
[0117] If the parameters of electrospinning are not properly set, the fibers obtained might be not uniform or smooth, or even with the occurrence of some beads (as shown in
[0118] In summary, the highly biomimetic composite material prepared by the present invention can provide cells with a microenvironment similar to that of natural bone, meet the biological requirements of bone tissue engineering, which is expected to become an ideal active scaffold for bone repair.
[0119] The following embodiments further describe the details of the invention. However, these embodiments should not be understood as the limitation of the invention. If the specific techniques or conditions are not shown in these embodiments, it shall be carried out according to the techniques or conditions described in the references in the art or according to the corresponding product specification. If the reagents or equipment used do not illustrate the manufacturers, they are all conventional products that are available on the market.
[0120] The gelatin (220 LB 8) used in the following embodiments and examples is purchased from Rousselot (Guangdong) gelatin Co., Ltd., which comes from calf bone and is prepared by alkali method.
Embodiment 1: Preparation of the Composite Material of the Invention
[0121] (1) Synthesis of SiHA
[0122] SiHA is prepared through wet chemical method. The specific steps are as follows:
[0123] A. First, 118.1 g of (CaNO.sub.3).sub.2 and 3.1 g of tetraethyl orthosilicate (TEOS) are measured by an electronic balance. Then they are added into 250 ml of deionized water and stirred uniformly in a water bath at 70 C., to make (CaNO.sub.3).sub.2 dissolved and TEOS further hydrolyzed.
[0124] B. Add 37.7 g of (NH.sub.4).sub.2HPO.sub.4 into 125 ml of deionized water, keep stirring the mixture for more than 30 min with magnetic stirrer to make it completely dissolved.
[0125] C. The dissolved (NH.sub.4).sub.2 HPO.sub.4 solution is pumped into the stirring (CaNO.sub.3).sub.2 and TEOS solution at the speed of 4 (5 ml/min) by an electronic peristaltic pump. During this process, drop the ammonia into the solution to adjust and keep the pH value to 100.2.
[0126] D. After completing the addition of (NH.sub.4).sub.2 HPO.sub.4 solution, keep the mixed solution stirring for 1 hour until the reaction is completed. Then age the mixed solution for 24 hours in the water bath at 70 C. to obtain the SiHA precursor. According to the amount of raw materials, the silicon element doped in the hydroxyapatite is about 0.8% w/w.
[0127] E. Put the precursor solution into a beaker after vacuum filtration, then freeze-dry it for 4 days and grind it into powders.
[0128] (2) Preparation of the Electrospinning Solution
[0129] The electrospinning solution in this invention is made up from the following components by weight: 13 parts of gelatin, 2 parts of SiHA, 100 parts of distilled water. The solution is stirred and heated at the same time to obtain a homogeneous electrospinning solution. The specific steps are as follows: add the gelatin into the distilled water according to the mass volume ratio of 13:100 (g:ml), then heat it at temperature around 35-70 C. and magnetically stir the solution for 2 hours at the speed of 600 r/min for complete dissolve to get solution A; then add the SiHA into solution A according to the mass volume ratio of 2:100 (g:ml). Next, the mixed solution is heated at temperature around 3570 C. and magnetically stirred for 2 hours at the speed of 600 r/min to get the electrospinning solution.
[0130] (3) Preparation of the Electrospun Fibrous Membrane
[0131] The electrospinning solution prepared in step (2) is loaded in a 10 ml syringe with magnetic stirrer therein to keep stirring at a speed of 400-600 r/min so as to prevent the sedimentation of SiHA. The syringe is connected with a stainless steel needle (0.51 mm inner diameter (ID) and 0.81 mm outer diameter (OD)), the positive voltage applied to the needle is 15 kV, and the negative electrode of power supply is connected to the collector wrapped with aluminum foil. The flow rate of the solution is controlled at 0.3 ml/h, the distance between the needle tip and the collector is 13 cm, and the ambient temperature is 35 C. Turn on the high voltage power supply for electrospinning to obtain the fibrous membrane.
[0132] (4) Crosslinking of the Electrospun Fibrous Membrane
[0133] The membrane obtained in step (3) is cut into a square sample with 11 cm.sup.2. Then use the ethanol aqueous solution with EDC of 75 mM and NHS of 30 mM to crosslink the sample at 4 C. for 12 hours. The crosslinked sample is then washed with distilled water for three times to obtain the fibrous membrane.
Comparison Example 1: Preparation of the Gelatin/Hydroxyapatite (HA) Electrospun Membrane
[0134] (1) Synthesize of HA
[0135] HA is prepared through wet chemical method. The specific steps are as follows:
[0136] A. First, 119.3 g of (CaNO.sub.3).sub.2 is measured by an electronic balance. Then it is added into 250 ml of deionized water and stirred uniformly in a water bath at 70 C. to make (CaNO.sub.3).sub.2 dissolved.
[0137] B. Add 40.2 g of (NH.sub.4).sub.2 HPO.sub.4 into 125 ml of deionized water, keep stirring the mixture for more than 30 min with a magnetic stirrer to make it completely dissolved.
[0138] C. The dissolved (NH.sub.4).sub.2 HPO.sub.4 solution is pumped into the stirring (CaNO.sub.3).sub.2 solution at the speed of 5 ml/min by an electronic peristaltic pump. During this process, drop the ammonia into the solution to adjust and keep the pH value to 100.2.
[0139] D. After completing the addition of (NH.sub.4).sub.2 HPO.sub.4 solution, keep the mixed solution stirring for 1 hour until the reaction is completed. Then age the mixed solution for 24 hours in the water bath at 70 C. and obtain the HA precursor.
[0140] E. Put the precursor solution into a beaker after vacuum filtration, then freeze-dry it for 4 days and grind it into powders.
[0141] (2) Preparation of the Electrospinning Solution
[0142] The electrospinning solution in this invention is made up from the following components by weight: 13 parts of gelatin, 2 parts of HA, 100 parts of distilled water. The solution is stirred and heated at the same time to obtain a homogeneous electrospinning solution. The specific steps are as follows: add the gelatin into the distilled water according to the mass volume ratio of 13:100 (g:ml), then heat it at temperature around 3570 C. and magnetically stir the solution for 2 hours at the speed of 600 r/min for complete dissolve to get solution A; then add the HA into solution A according to the mass volume ratio of 2:100 (g:ml). The mixed solution is heated at temperature around 35-70 C. and magnetically stirred for 2 hours at the speed of 600 r/min to get the electrospinning solution.
[0143] (3) Preparation of the Electrospun Fibrous Membrane
[0144] For the electrospinning process, the electrospinning solution prepared in step (2) is loaded in a 10 ml syringe with magnetic stirrer therein to keep stirring at speed of 400-600 r/min so as to prevent the sedimentation of HA. The syringe is connected with a stainless steel needle (0.51 mm inner diameter (ID) and 0.81 mm outer diameter (OD)). The positive voltage applied to the needle is 15 kV, and the negative electrode of power supply is connected to the collector wrapped with aluminum foil. The flow rate of the solution is controlled at 0.3 ml/h, the distance between the needle tip and the collector is 13 cm, and the ambient temperature is 35 C. Turn on the high voltage power supply for electrospinning to obtain the fibrous membrane.
[0145] (4) Crosslinking of Electrospun Fibrous Membrane
[0146] The membrane obtained in step (3) is cut into a square sample with 11 cm.sup.2.
[0147] Then use ethanol aqueous solution with EDC of 75 mM and NHS of 30 mM to crosslink the sample at 4 C. for 12 hours. The crosslinked sample is then washed with distilled water for three times to obtain the fibrous membrane.
Comparison Example 2: Preparation of the Gelatin Electrospun Membrane
[0148] (1) Preparation of the Electrospinning Solution
[0149] The electrospinning solution in this invention is made up from the following components by weight: 13 parts of gelatin, 100 parts of distilled water. The solution is stirred and heated at the same time to obtain a homogeneous electrospinning solution. The specific steps are as follows: add the gelatin into the distilled water according to the mass volume ratio of 13:100 (g:ml), then heat it at temperature around 3570 C. and magnetically stir the solution for 2 hours at the speed of 600 r/min for complete dissolve to get the electrospinning solution.
[0150] (2) Preparation of the Electrospun Fibrous Membrane
[0151] For the electrospinning process, the electrospinning solution prepared in step (1) is loaded in a 10 ml syringe. The syringe is connected with a stainless steel needle (0.51 mm inner diameter (ID) and 0.81 mm outer diameter (OD)), the positive voltage applied to the needle is 15 kV, and the negative electrode of power supply is connected to the collector wrapped with aluminum foil. The flow rate of the solution is controlled at 0.3 ml/h, the distance between the needle tip and the collector is 13 cm, and the ambient temperature is 35 C. Turn on the high voltage power supply for electrospinning to obtain the fibrous membrane.
[0152] (3) Crosslinking of the Electrospun Fibrous Membrane
[0153] The membrane obtained in step (2) is cut into a square sample 11 cm.sup.2. Then use ethanol aqueous solution with EDC of 75 mM and NHS of 30 mM to crosslink the sample at 4 C. for 12 hours. The crosslinked sample is then washed with distilled water for three times to obtain the fibrous membrane.
[0154] The beneficial effects of the present invention are illustrated by the following test examples.
Test Example 1 The Mineralization Test of the Composite Material
[0155] 1. Preparation of the Simulated Body Fluid (SBF)
[0156] (1) Prepare three 100 ml beakers, stirrers, 1000 ml beaker, 1000 ml volumetric flask and 1000 ml crack free plastic cup and soak them in the acid cylinder overnight, rinse the above containers by ultrapure water before use.
[0157] (2) 6.118 g of Tris-hydroxymethyl aminomethane ((HOCH .sub.2).sub.3CNH.sub.2) (Tris) is measured and added into a 100 ml beaker, add ultrapure water and stir them until it is completely dissolved.
[0158] (3) Add 5 ml of hydrochloric acid (HCl) into 45 ml of ultrapure water and mix them uniformly.
[0159] (4) Add stirrers into a 1000 ml beaker and put 700 ml of ultrapure water therein. Set the beaker in a water bath on the magnetic stirrer and cover it with a plastic wrap. Heat the water in the beaker to 36.51.5 C. under stirring.
[0160] (5) Dissolve the reagents into the solution at 36.51.5 C. one by one in the order given in table 1.
[0161] (6) Insert an electrode of the pH meter into the solution. Just before dissolving the Tris, the pH value of the solution should be 2.01.0.
[0162] (7) With the solution temperature between 35 and 38 C., preferably to 36.50.5 C., add the reagent Tris into the solution slowly and take careful note of the pH change of the solution at the same time. Add a small amount of Tris gradually when the pH value of the solution becomes 7.300.05, and make sure that the temperature of the solution is maintained at 36.50.5 C. With the solution at 36.50.5 C., add more Tris to raise the pH value to under 7.45. When the pH value has risen to 7.450.01, stop adding Tris, then drop HCl by a pipettor to lower the pH value to 7.42. Then add the remaining Tris little by little until the pH value has risen to 7.450.01. If any Tris remains, add the HCl and Tris alternately into the solution. Repeat this process until the whole amount of Tris is dissolved and keep the pH value within the range of 7.42-7.45 during dissolve process. After dissolving the whole amount of Tris, adjust the temperature of the solution to 36.50.2 C. Adjust the pH of the solution by dropping HCl little by little at a pH value of 7.420.01 at 36.50.2 C. and then finally adjust the pH value to 7.40 exactly at 36.5 C.
[0163] (8) Remove the electrode of the pH meter form the solution, rinse it with ultrapure water and add the washings into the SBF.
[0164] (9) Pour the prepared SBF from the beaker into a 1000 ml volumetric flask. Rinse the surface of the beaker with ultrapure water and add the washings into the flask for several times, add the ultrapure water up to the marked line.
[0165] (10) The prepared SBF is preserved in a crack free plastic cup with a lid put on tightly and kept at 4 C. in a refrigerator.
TABLE-US-00001 TABLE 1 preparation of SBF Oder Reagent Amount (g) 1 NaCl 8.035 2 NaHCO.sub.3 0.355 3 KCl 0.225 4 K.sub.2HPO.sub.43H.sub.2O 0.2772 5 MgCl.sub.26H.sub.2O 0.311 6 HCl 30 mL 7 CaCl.sub.22H.sub.2O 0.4656 8 Na.sub.2SO.sub.4 0.072 9 Tris 6.118 10 HCl 0~5 mL
[0166] 2. Mineralization of the Electrospun Membranes
[0167] After crosslinking, the samples of embodiment 1, comparison example 1 and comparison example 2 are put into 15 ml centrifuge tubes respectively. Add one piece of membrane and 10 ml of 1.2SBF in each centrifuge tube, then put them into a 37 C. water bath after being sealed. Take out and wash the samples by ultrapure water after mineralized for 1, 4 and 7 days, put them in a 24-well culture plate.
[0168] 3. Test Results
[0169] As shown in
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[0171] As can be seen from
[0172] As can be seen from
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[0174] A FTIR spectrograph (Thermofisher Nicolet 6700) is used to determine the chemical composition of the samples after 1 day of mineralization. The FTIR spectra of the samples are recorded with a range of wave numbers spanning 4000 cm.sup.1-400 cm.sup.1 with averaging over 16 scans. As can be seen from
[0175] The mineralization degree of three different samples is determined by TGA/DTA (METTLER TOLEDO, Switzerland). After being mineralized for 1 day, these samples are heated from room temperature to 800 C. with a rate of 5 C./min under air to determine the mass of residual mineralized products, as shown in
[0176] The fiber surface chemistry is examined by X-ray photoelectron spectrometer (ThermoFisher Scientific, USA). The result is shown in
[0177] XRD spectra of the mineralized samples are analyzed with EMPYREAN powder X-ray diffractometer. As can be seen form
[0178] TEM analysis has been conducted on the gelatin/HA (
[0179] SAED analysis is used to examine the evolution of the CaP phase for gelatin/SiHA sample after 1 d (