Fixing device and image forming apparatus
10962911 ยท 2021-03-30
Assignee
Inventors
Cpc classification
G03G15/2007
PHYSICS
G03G15/2053
PHYSICS
International classification
Abstract
A fixing device is provided that includes a rotatable endless fixing member; a heat source for heating the fixing member; a pressure member that forms a nip with the fixing member; and a nip forming portion that faces the pressure member inside the fixing member and forms the nip; wherein the nip forming portion has a base material and a heat equalizing member, the heat equalizing member has a flat portion between the base material and the pressure member and a bent portion that begins to bend away from the pressure member at an upstream side edge of the base material with respect to a conveyance direction of a recording medium that is configured to be conveyed between the pressure member and the fixing member, and then the bent portion further bends to at least partially hook over a convex part of the base material that is formed at the upstream side of the base material such that an end portion of the bent portion is farther downstream with respect to the conveyance direction of a recording medium than the upstream side edge of the base material.
Claims
1. A fixing device comprising: a rotatable endless fixing member; a heat source for heating the fixing member; a pressure member that forms a nip with the fixing member; and a nip forming portion that faces the pressure member inside the fixing member and forms the nip; wherein the nip forming portion has a base material and a heat equalizing member, the heat equalizing member has a flat portion between the base material and the pressure member and a bent portion that begins to bend away from the pressure member at an upstream side edge of the base material with respect to a conveyance direction of a recording medium that is configured to be conveyed between the pressure member and the fixing member, and then the bent portion further bends to at least partially hook over a convex part of the base material that is formed at an upstream side of the base material such that an end portion of the bent portion is farther downstream with respect to the conveyance direction of a recording medium than the upstream side edge of the base material, wherein the base material further includes a concave portion into which the end portion of the heat equalizing member is inserted.
2. A fixing device comprising: a rotatable endless fixing member; a heat source for heating the fixing member; a pressure member that forms a nip with the fixing member; and a nip forming portion that faces the pressure member inside the fixing member and forms the nip; wherein the nip forming portion has a base material and a heat equalizing member, the heat equalizing member has a flat portion between the base material and the pressure member and a bent portion that begins to bend away from the pressure member at an upstream side edge of the base material with respect to a conveyance direction of a recording medium that is configured to be conveyed between the pressure member and the fixing member, and then the bent portion further bends to at least partially hook over a convex part of the base material that is formed at an upstream side of the base material such that an end portion of the bent portion is farther downstream with respect to the conveyance direction of a recording medium than the upstream side edge of the base material, wherein a length of protrusion of the convex part protruding to an opposite side of the nip is greater than a sum of a length of a gap between the base material on a nip side where the nip is formed and the heat equalizing member and a length of a gap between the convex portion facing the nip and the heat equalizing member, and a width of the convex part is greater than a sum of a length of a gap between a surface of a convex portion on the upstream side in the conveyance direction and the heat equalizing member and a length of a gap between a surface of the convex portion on a downstream side in the conveyance direction of the recording medium and the heat equalizing member.
3. The fixing device according to claim 1, the base material has one or more protrusion shapes on a surface opposite to the nip, a recess is provided on the upstream side in the conveyance direction from the protrusion shape.
4. The fixing device according to claim 1, wherein the bent portion includes at least a curved portion.
5. The fixing device according to claim 1, wherein the bent portion includes a plurality of segments which are bent relative to each other, each segment being bent substantially at a right angle with respect to a previous segment.
6. The fixing device according to claim 1, wherein the bent portion includes a plurality of segments which are bent relative to each other, where at least one segment forms an acute angle with respect to a previous segment.
7. The fixing device according to claim 1, wherein a downstream end of the flat portion of the heat equalizing member is a termination point of the heat equalizing member such that a downstream side of the base material is not covered by the heat equalizing member.
8. A fixing device comprising: a rotatable endless fixing member; a heat source for heating the fixing member; a pressure member that forms a nip with the fixing member; and a nip forming portion that faces the pressure member inside the fixing member and forms the nip; wherein the nip forming portion has a base material and a heat equalizing member, the heat equalizing member has a flat portion between the base material and the pressure member and a bent portion that begins to bend away from the pressure member at an upstream side edge of the base material with respect to a conveyance direction of a recording medium that is configured to be conveyed between the pressure member and the fixing member, and then the bent portion further bends to at least partially hook over a convex part of the base material that is formed at an upstream side of the base material such that an end portion of the bent portion is farther downstream with respect to the conveyance direction of a recording medium than the upstream side edge of the base material, wherein the convex part of the base material is formed intermittently in a direction of the base material that is parallel to an axis of the of the pressure member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the disclosure and many of the attendant advantages thereof will be more readily obtained as the same becomes better understood by reference to the following detailed description of embodiments when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(12) In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve similar results.
(13) Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of the present disclosure are not necessarily indispensable to the present disclosure.
(14) In a later-described comparative example, embodiment, and exemplary variation, for the sake of simplicity, like reference numerals are given to identical or corresponding constituent elements such as parts and materials having the same functions, and redundant descriptions thereof are omitted unless otherwise required.
(15) As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise.
(16) It is to be noted that, in the following description, suffixes Y, C, M, and Bk denote colors yellow, cyan, magenta, and black, respectively. To simplify the description, these suffixes can be omitted unless necessary.
(17) Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, embodiments of the present disclosure are described below.
(18) Initially with reference to
(19)
(20) The image forming apparatus 1 is, for example, a color printer that forms color and monochrome toner images on recording media by electrophotography.
(21) As illustrated in
(22) The image forming apparatus 1 has a tandem configuration, in which photoconductive drums 4d are arranged side by side, as image bearers to respectively bear toner images of yellow (Y), cyan (C), magenta (M), and black (Bk). It is to be noted that the image forming apparatus according to one embodiment of the present disclosure is not limited to such a tandem image forming apparatus, but can have another configuration. Additionally, the image forming apparatus according to one embodiment of the present disclosure is not limited to the color image forming apparatus 1, but can be another type of image forming apparatus. For example, the image forming apparatus can be a copier, a facsimile machine, or a multifunction peripheral having one or more capabilities of such devices.
(23) The housing 2 accommodates various components. Also, inside the housing 2 is a conveyance passage R, defined by internal components of the image forming apparatus 1, along which a sheet S as a recording medium is conveyed from the sheet feeding device 7 to the sheet ejection unit 8.
(24) The housing 2 also accommodates, e.g., toner bottles 2aY, 2aC, 2aM, and 2aBk below the sheet ejection unit 8. The removable toner bottles 2aY, 2aC, 2aM, and 2aBk contain fresh toner of the colors yellow, cyan, magenta, and black, respectively, and are mounted in the housing 2. The housing 2 also accommodates a waste toner container having an inlet in communication with a toner conveyance tube. The waste toner container receives waste toner conveyed through the toner conveyance tube.
(25) The optical writing device 3 includes a semiconductor laser as a light source, a coupling lens, an f- lens, a toroidal lens, a deflection mirror, and a polygon mirror. The optical writing device 3 emits laser beams Lb onto the respective photoconductive drums 4d included in the process unit 4, according to yellow, cyan, magenta, and black image data, to form electrostatic latent images on the respective photoconductive drums 4d. The yellow, cyan, magenta, and black image data are single-color data, into which a desired full-color image data is decomposed.
(26) The process unit 4 is constituted of four sub-process units 4Y, 4C, 4M, and 4Bk to respectively form toner images of yellow, cyan, magenta, and black. For example, the sub-process unit 4Y includes the photoconductive drum 4d. The sub-process unit 4Y also includes a charging roller 4r, a developing device 4g, and a cleaning blade 4b surrounding the photoconductive drum 4d. In the sub-process unit 4Y, charging, optical writing, developing, transfer, cleaning, and discharging processes are performed on the photoconductive drum 4d in this order.
(27) Specifically, at first, the charging roller 4r charges an outer circumferential surface of the photoconductive drum 4d electrostatically. The optical writing device 3 conducts optical writing on the charged outer circumferential surface of the photoconductive drum 4d, forming an electrostatic latent image constituted of electrostatic patterns on the photoconductive drum 4d. Then, the developing device 4g adheres yellow toner supplied from the toner bottle 2aY to the electrostatic latent image formed on the photoconductive drum 4d, thereby developing the electrostatic latent image with the yellow toner into a visible yellow toner image. The yellow toner image is primarily transferred onto the transfer device 5. Thereafter, the cleaning blade 4b removes residual toner that failed to be transferred onto the transfer device 5 and therefore is remaining on the photoconductive drum 4d, from the photoconductive drum 4d, rendering the photoconductive drum 4d to be ready for a next primary transfer. Finally, the discharging process is performed to remove residual static electricity from the photoconductive drum 4d.
(28) The photoconductive drum 4d is a tube including a surface photoconductive layer made of organic and inorganic photoconductors. The charging roller 4r is disposed in proximity to the photoconductive drum 4d to charge the photoconductive drum 4d with discharge between the charging roller 4r and the photoconductive drum 4d.
(29) The developing device 4g includes a supply section for supplying yellow toner to the photoconductive drum 4d and a developing section for adhering yellow toner to the photoconductive drum 4d. The cleaning blade 4b includes an elastic band made of, e.g., rubber, and a toner remover such as a brush. The removable developing device 4g is mounted in the housing 2.
(30) Each of the sub-process units 4C, 4M, and 4Bk has a configuration equivalent to the configuration of the sub-process unit 4Y described above. Specifically, the sub-process units 4C, 4M, and 4Bk form toner images of cyan, magenta, and black to be primarily transferred onto the transfer device 5, respectively.
(31) The transfer device 5 includes a transfer belt 5a, a driving roller 5b, a driven roller 5c, four primary transfer rollers 5d, and a secondary transfer roller 5e. The transfer belt 5a is an endless belt entrained around the driving roller 5b and the driven roller 5c. As the driving roller 5b and the driven roller 5c rotates, the transfer belt 5a rotates, or moves in cycles, in a rotational direction A1.
(32) The four primary transfer rollers 5d are primary transfer rollers 5dY, 5dC, 5dM, and 5dBk pressed against the photoconductive drums 4d of the sub-process units 4Y, 4C, 4M, and 4Bk via the transfer belt 5a, respectively. Thus, the transfer belt 5a contacts the sub-process units 4Y, 4C, 4M, and 4Bk, forming four areas of contact, herein called primary transfer nips, between the transfer belt 5a and the sub-process units 4Y, 4C, 4M, and 4Bk, respectively. The secondary transfer roller 5e presses an outer circumferential surface of the transfer belt 5a, thereby pressing against the driving roller 5b via the transfer belt 5a. Thus, an area of contact, herein called a secondary transfer nip, is formed between the secondary transfer roller 5e and the transfer belt 5a.
(33) The belt cleaning device 6 is disposed between the secondary transfer nip and the sub-process unit 4Y in the rotational direction A1 of the transfer belt 5a. The belt cleaning device 6 includes a toner remover and the toner conveyance tube. The toner remover removes residual toner that failed to be transferred onto the sheet S at the secondary transfer nip and therefore remains on the outer circumferential surface of the transfer belt 5a, from the transfer belt 5a. The residual toner thus removed is conveyed as waste toner through the toner conveyance tube to the waste toner container.
(34) The sheet feeding device 7 is disposed in a lower portion of the housing 2. The sheet feeding device 7 includes a sheet tray 7a and a sheet feeding roller 7b. The sheet tray 7a holds a plurality of sheets S. The sheet feeding roller 7b picks up an uppermost sheet S from the plurality of sheets S on the sheet tray 7a, and feeds the uppermost sheet S to the conveyance passage R.
(35) The sheet ejection unit 8 is disposed above the optical writing device 3 and atop the housing 2. The sheet ejection unit 8 includes a sheet ejection tray 8a and a sheet ejection roller pair 8b. The sheet ejection roller pair 8b ejects a sheet S bearing an image onto the sheet ejection tray 8a. Thus, the sheets S ejected from the conveyance passage R by the sheet ejection roller pair 8b rest one atop another on the sheet ejection tray 8a.
(36) The registration roller pair 9 adjusts conveyance of the sheet S along the conveyance passage R, after the sheet S is fed by the sheet feeding roller 7b of the sheet feeding device 7.
(37) For example, a registration sensor is interposed between the sheet feeding roller 7b and the registration roller pair 9 on the conveyance passage R inside the housing 2 to detect a leading edge of the sheet S conveyed along the conveyance passage R. When a predetermined time elapses after the registration sensor detects the leading edge of the sheet S, the registration roller pair 9 interrupts rotation to temporarily halt the sheet S that comes into contact with the registration roller pair 9. The registration roller pair 9 is timed to resume rotation while sandwiching the sheet S to convey the sheet S to the secondary transfer nip. For example, the registration roller pair 9 resumes rotation in synchronization with a composite color toner image, constituted of the toner images of yellow, cyan, magenta, and black superimposed one atop another on the transfer belt 5a, reaching the secondary transfer nip as the transfer belt 5a rotates in the rotation direction A1.
(38) After the composite color toner image is transferred from the transfer belt 5a to the sheet S at the secondary transfer nip, the sheet S is conveyed to the fixing device 10. The fixing device 10 includes, e.g., a rotatable fixing belt 201 and a pressure roller 203 pressing against an outer circumferential surface of the fixing belt 201. The toner image is fixed onto the sheet S under heat and pressure while the sheet S is conveyed through an area of contact, herein called a fixing nip N, between the fixing belt 201 and the pressure roller 203. As the sheet S bearing the fixed toner image is discharged from the fixing nip N, the sheet S separates from the fixing belt 201 and is conveyed to the sheet ejection roller pair 8b along the conveyance passage R.
(39) Next, a configuration example of the fixing device 200 will be described.
(40) At this time, in the fixing belt 201 of
(41) In
(42) The nip forming member 124, the heat equalizing member 216, and the stay member 207 all have lengths that extend in the axial direction of the fixing belt 201 (hereinafter, referred to as longitudinal direction). The heat equalizing member 216 positively moves heat in the longitudinal direction. Therefore, it is provided in order to reduce the temperature non-uniformity in the longitudinal direction due to the suppression of the temperature rise at the edge during continuous paper feeding. For this reason, the equalizing member 216 is preferably a material that can transfer heat in a short time, and is preferably a member such as copper, aluminum, or silver having high thermal conductivity. In consideration of cost, availability, thermal conductivity characteristics, and workability, it is most desirable to use copper. In this embodiment, the surface of the heat equalizing member 216 that faces the inner surface of the fixing belt 201 is a surface that directly contacts the fixing belt 201 and serves as a nip forming surface.
(43) The fixing belt 201 is composed of a metal belt such as nickel or SUS or an endless belt or film using a resin material such as polyimide. The surface layer of the belt has a release layer such as a PFA or PTFE layer, and has a release property so that toner does not adhere. There may be an elastic layer formed of a silicone rubber layer or the like between the belt substrate and the PFA or PTFE layer. In the absence of a silicone rubber layer, the heat capacity is reduced and the fixability is improved. On the other hand, when the unfixed image is crushed and fixed, minute irregularities on the surface of the belt are transferred to the image, and there may be a problem that a crusty glossy unevenness remains in the solid portion of the image. In order to improve this, it is necessary to provide a silicone rubber layer of 100 [m] or more. Due to the deformation of the silicone rubber layer, the problem that minute irregularities are absorbed and gloss unevenness remains is improved.
(44) The stay member 207 has a shape having an upright portion standing upright on the opposite side to the nip portion N side. Halogen heaters 202A and 202B as fixing heat sources are arranged with the upright portion therebetween, and the fixing belt 201 is directly heated by radiant heat from the inner surface side by the halogen heaters 202A and 202B.
(45) The stay member 207 as a support member for supporting the nip forming member 124 and the nip portion N is provided inside the fixing belt 201 to prevent the nip forming member 124 that receives pressure from the pressure roller 203 from being bent, and in the axial direction. So that a uniform nip width can be obtained. The stay member 207 is held and fixed to a flange as a holding member at both ends. Further, by providing the reflecting member 209 between the halogen heater 202 and the stay member 207, wasteful energy consumption due to the stay member 207 being heated by the radiant heat from the halogen heater 202 is suppressed. Here, instead of providing the reflecting member 209, the same effect can be obtained even if the surface of the stay member 207 is heat-insulated or mirror-finished.
(46) The pressure roller 203 has an elastic rubber layer 204 on a metal core 205, and a release layer (PFA or PTFE layer) is provided on the surface in order to obtain releasability. The pressure roller 203 is rotated by a driving force transmitted from a driving source such as a motor provided in the image forming apparatus via a gear. The pressure roller 203 is pressed against the fixing belt 201 by a spring or the like, and has a predetermined nip width when the elastic rubber layer 204 is crushed and deformed. The pressure roller 203 may be a hollow roller, and the pressure roller 203 may have a heating source such as a halogen heater. The elastic rubber layer 204 may be solid rubber, but if there is no heater inside the pressure roller 203, sponge rubber may be used. Sponge rubber is more desirable because it increases heat insulation and makes it difficult for the fixing belt to lose heat.
(47) The fixing belt 201 rotates along with the pressure roller 203. In the case of
(48) A description will be given below of a case where the nip forming portion of one embodiment of the present invention is applied to the image forming apparatus and the fixing apparatus described above. A fixing device according to an embodiment of the present invention is rotatable and includes a fixing member that is provided with an elastic layer and a release layer on a substrate surface, a heat source that heats the fixing member, and a pressure that forms a nip with the fixing member. A nip forming part that forms a nip opposite to the pressure member inside the fixing member has the following characteristics.
(49) The nip forming part has a base material (also referred to as pad) and a heat equalizing member (also referred to as heat equalizing plate).
(50) The heat equalizing member has a bent portion that is bent toward the inner surface side of the fixing member on the upstream side in the conveyance direction of the recording medium.
(51) The base material has a convex portion (also referred to as protrusion or protrusion) that is provided on the upstream side in the conveyance direction of the recording medium and fits with the bent portion.
(52) With these features, the heat equalizing member may hold the convex part of a base material in the conveyance direction upstream (only one side of a conveyance direction) of a nip formation part.
(53) The nip forming part of one embodiment will be described in detail with reference to the following drawings.
(54) The connection between the heat equalizing member 330 and the base material 320 is configured as follows. On the upstream side in the conveyance direction of the recording medium, the heat equalizing member 330 is turned to the back surface of the base material 320 (the side not in contact with the fixing member 301) and is caught by a protrusion (convex portion) provided on the base material 320. Here, the back surface of the base material 320 is a side that does not contact the fixing member 301. Further, hereinafter, the recording medium transport direction is also referred to as transport direction, and the recording medium transport direction upstream side is also referred to as transport direction upstream side or upstream side.
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(56) The base material 320 has a convex portion 321 that is provided on the upstream side in the transport direction and fits with the bent portion 331. The base material 320 has one or more protrusion shapes 325 on the surface opposite to the nip side.
(57) The base material 320 has a convex portion 321 that is provided on the upstream side in the transport direction and fits with the bent portion 331. The base material 320 has one or more protrusion shapes 325 on the surface opposite to the nip side. In
(58) When fixing the heat equalizing member 330, it is slid and assembled so as to be inserted from the lateral direction (longitudinal direction) of the base material 320. By appropriately setting a gap (see
(59) The heat equalizing member 330 is preferably fixed by a fixing member 333 as shown in
(60) A nip forming portion provided in a conventional fixing device will be described. Conventionally, there has been a problem with the heat equalizing member fixing method. For example, if the heat equalizing member is not fixed to the base material, it may come off at the time of assembly or may come off at the time of decompression. In order to prevent this, the heat equalizing member is fixed to the base material so as not to come off.
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(62) On the other hand, the nip forming unit 310 according to an embodiment is configured to be held from the back side or the lower side of the base material 320 on the upstream side in the transport direction of the heat equalizing member 330. If it does in this way, it can prevent the heat equalizing member 393 not removing, without using screwing. Thereby, the conventional problems described above can be solved.
(63) With reference to
(64) In
(65) In
(66) In
(67) In
(68) In the nip forming portions 310a to 310c described with reference to
(69) Further, the upstream shape of the base material 320 and the upstream shape of the heat equalizing member 330 are desirably the same shape as shown in
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(71) The recess 322 is formed so that the end of the heat equalizing member 330 on the upstream side in the transport direction can be inserted into the interior. The concave portion 322 functions as a slit provided in the base member 320, so that a part of the heat equalizing member 330 is inserted into the concave portion 322, and the base member 320 holds the heat uniform member 330. In this way, the heat equalizing member 330 can be fixed to the base material 320.
(72) In
(73) The nip forming portions 310e to 310h in
(74) In
(75) Next, it will be described that it is preferable to manage the gap (distance) between the base material 320 and the heat equalizing member 330 when using the configuration of the nip forming portion 310 of one embodiment.
(76) Next, it will be described that it is preferable to manage the gap (distance) between the base material 320 and the heat equalizing member 330 when using the configuration of the nip forming portion 310 of one embodiment.
(77) Specifically, as shown in
(78)
(79) As shown in
(80) Further, the amount of application can be explained as follows.
(81) As described with reference to
(82) The hooking amounts X1 and X2 are the lengths (the height of the protrusions) at which the protrusions 321 protrude on the opposite side of the nip. The hanging amounts Y1 and Y2 are the width (thickness) of the convex portion 321. The amount of protrusion of the convex portion 321 satisfies the following (1) and (2). (1) The amount of engagement X1 and X2 includes the length of the gap (gap X1a, X2a) between the base member 320 on the nip side where the nip is formed and the heat equalizing member 330, and the portion of the convex portion 321 facing the nip. It is larger than the sum of the lengths of the gaps with the heat equalizing member 330 (gap X1b, X2b). (2) The hanging amounts Y1 and Y2 are the lengths of the gaps (gap Y1a, Y2a) between the surface of the convex portion 321 on the upstream side in the transport direction and the heat equalizing member 330, and the convex portion 321 on the downstream side in the transport direction of the recording medium. It is greater than the sum of the lengths of the gaps between the surface and the heat equalizing member 330 (gap Y1b, Y2b).
(83) The gap is defined as the length of the gap (gap size, gap distance) between the base material 320 (or the convex portion 321 of the base material 320) and the heat equalizing member 330. Regarding the gaps X1b and X2b, the portion of the convex portion 321 facing the nip is the surface of the convex portion 321 (for example,
(84) The protruding direction is a direction intersecting with the conveyance direction of the recording medium. The width direction is, for example, a direction along the recording medium conveyance direction. The width direction may intersect with the conveyance direction of the recording medium, but the angle between the conveyance direction of the recording medium and the width direction is smaller than the angle between the conveyance direction of the recording medium and the protruding direction. The protruding direction and the width direction do not necessarily have to be perpendicular to each other. The protruding direction is preferably perpendicular to the recording medium conveyance direction. The width direction is preferably parallel to the conveyance direction of the recording medium.
(85)
(86) As shown in
(87)
(88) In some cases, the upstream end of the nip width is upstream of the protrusion shape 325 of the base material 320. For example, the machine may have a large nip width, the center of the nip width may be deviated from the center of the base material 320, or the protrusion shape 325 of the base material 320 may not be equally spaced with respect to the center of the nip.
(89) In such a case, even when the hole bottom of the recess 322 is installed on the upstream side of the protrusion shape 325 of the base material 320, stress concentration occurs due to the nip load. Therefore, in such a case, the hole bottom of the concave portion 322 is located on the upstream side of the line (on the broken line shown in
(90) As mentioned above, although the invention made by the present inventor has been specifically described based on the embodiments, the claimed invention is not limited to the above-described embodiments, and various modifications can be made without departing from the scope of the invention.