Sheet conveyance apparatus
10961069 ยท 2021-03-30
Assignee
Inventors
Cpc classification
B65H7/20
PERFORMING OPERATIONS; TRANSPORTING
B65H7/08
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/16
PERFORMING OPERATIONS; TRANSPORTING
B65H9/006
PERFORMING OPERATIONS; TRANSPORTING
B65H7/06
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/52
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H9/14
PERFORMING OPERATIONS; TRANSPORTING
B65H9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
When an open hole is detected at the front end of a sheet at a conveyance start position, a registration operation to correct a tilt posture of the sheet is avoided, and the present velocity is retrained to convey the sheet without temporarily stopping the sheet having the tilt posture.
Claims
1. A sheet conveyance apparatus comprising: a sheet conveyer that conveys a sheet from a start position to an end position; an opening detector that detects an open hole of a sheet being conveyed on the sheet conveyer; a registration device that temporarily stops the sheet being conveyed on the sheet conveyer at a predetermined timing and corrects a tilt posture of the sheet; an image processor that acquires image information from the sheet being conveyed on the sheet conveyer or forms an image on the sheet being conveyed on the sheet conveyer; and a controller electrically coupled to the sheet conveyer, the opening detector, the registration device, and the image processor, wherein the controller conveys the sheet at a predetermined regular velocity at a timing when the image processor acquires image information from the sheet being conveyed on the sheet conveyer or forms an image on the sheet being conveyed on the sheet conveyer, and the controller avoids an operation of the registration device and keeps a present velocity to convey the sheet on the sheet conveyer without temporarily stopping the sheet having the tilt posture at the registration device when, based on a detection result of the opening detector, the open hole is detected by the opening detector at a front end of the sheet at the start position.
2. A sheet conveyance apparatus comprising: a sheet conveyer that conveys a sheet from a start position to an end position; an opening detector that detects an open hole of a sheet being conveyed on the sheet conveyer; a registration device that temporarily stops the sheet being conveyed on the sheet conveyer at a predetermined timing and corrects a tilt posture of the sheet; an image processor that acquires image information from the sheet being conveyed on the sheet conveyer or forms an image on the sheet being conveyed on the sheet conveyer; and a controller electrically coupled to the sheet conveyer, the opening detector, the registration device, and the image processor, wherein the controller conveys the sheet at a predetermined regular velocity at a timing when the image processor acquires image information from the sheet being conveyed on the sheet conveyer or forms an image on the sheet being conveyed on the sheet conveyer, and the controller avoids an operation of the registration device and keeps a present velocity to convey the sheet on the sheet conveyer without temporarily stopping the sheet having the tilt posture at the registration device when, based on a detection result of the opening detector, the open hole is detected by the opening detector at a rear end of the sheet at the start position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) A sheet conveyance apparatus according to an embodiment is described below. In the following description, a scanner apparatus SC is regarded as an example of the sheet conveyance apparatus.
(14) The scanner apparatus SC illustrated in
(15) The central controller 10 is coupled to a document reader 11 that reads an image printed on a sheet (hereinafter referred to as a document), an image controller/processor 12 that acquires image information from the document reader 11 and executes decoding processing, etc., a plurality of detection sensors SNS that may detect the conveyance position or a punch hole of a document, and a plurality of drivers 14 and 15 that output motor drive data or light-emitting diode (LED) drive data received from the central controller 10.
(16) The document reader 11 includes an image sensor such as a charge coupled device (CCD) or a contact image sensor (CIS), an optical mechanism that generates an image formed on the image sensor, and an analog front end (AFE) unit that converts analog image data into digital image data. A part of the optical mechanism is configured to be capable of moving and sweeping along a document under a transparent placement table 80.
(17) The image controller/processor 12 includes, for example, a digital signal processor (DSP) or a dedicated CPU to perform image processing on a raw image received from the AFE unit and convert the image as appropriate. The image storage 16 stores the image data having undergone image processing. The image controller/processor 12 is configured to be capable of transmitting image data to the external device MC via an image data bus BS.
(18) The detection sensor SNS includes a first conveyance sensor 26, a second conveyance sensor 27, and a third conveyance sensor 28 illustrated in
(19) When the driver 14 receives motor drive data from the central controller 10, the driver 14 outputs the motor drive data to a platen motor 17 to move the optical mechanism of the document reader 11. The drivers 15 are configured to feed necessary drive data to a document feeder 18. The document feeder 18 includes a plurality of conveyance motors that conveys a document, a clutch that temporarily stops a predetermined conveyance motor to perform a registration operation, and various types of LEDs.
(20) Each of the conveyance motors receives motor drive data from the central controller 10 via the corresponding driver 15. A sheet feed roller 20, a separation roller 21, a registration roller 22, a pre-reading roller 23, a post-reading roller 24, and a sheet-discharge reverse rotation roller 25, illustrated in
(21) The conveyance motor according to the embodiment is configured by using, but is not limited thereto, a stepping motor and is configured to rotate at an appropriate conveying velocity as the central controller 10 changes the update cycle of the motor drive data. According to the embodiment, the conveying velocity is switched between a first velocity for the image data reading and a second velocity for the acceleration control under the control of the central controller 10. The first velocity is lower than the second velocity. Depending on the reading resolution, etc., the first velocity is, for example, but is not limited thereto, 300 mm/s, and the second velocity is, for example, but is not limited thereto, 360 mm/s.
(22)
(23) The sheet feed roller 20 is configured to intermittently start rotating and receive a document placed on the document placement table 50. The separation roller 21 (see
(24) The sheet feeder cover 30 is configured to open as needed in the case of a sheet jam or during the cleaning of the sheet feed roller 20. The document guide 40 is configured to enable the manual setting of the guide width so as to match with the document size. The scanner apparatus SC is configured to be capable of reading double-sided documents that have printing on both sides thereof. In the case of reading a one-sided document, the document needs to be placed such that the reading surface faces upward.
(25) The size detection plate 70 functions to detect the size of a document placed on the transparent placement table 80. The document reader 11 and the platen motor 17 are provided under the left end 81 of the transparent placement table 80.
(26)
(27) The skew sensor 26a includes, for example, optical sensors that are provided at the right and left positions of a document perpendicular to a document traveling direction. When it is determined that the document is delivered at a tilt based on the output of the skew sensor 26a, a registration control operation, i.e., pressing the document against the stopped registration roller 22, is performed in principle.
(28) The punch hole sensor 26b includes, for example, one or more pairs of optical sensors (a light emitting element and a light receiving element) provided in the direction perpendicular to the document traveling direction. To accurately detect a punch hole, it is preferable to use a CCD image sensor, or the like, to read the document image or to arrange a large number of light emitting elements and light receiving elements in rows.
(29) When a sheet has no more than two or three punch holes, the strength of the sheet is almost the same as that of a regular sheet; therefore, the present embodiment does not assume such a case. That is, the present embodiment primarily assumes a case where a large number of punch holes are formed in a direction perpendicular to the document traveling direction indicated by arrows in
(30) It is considered that, to detect a punch hole, there are typical determination methods, i.e., a determination method (1) that is to determine a punch hole at the front end side and the rear end side based on an output of the punch hole sensor 26b during the first passage (first pass) of a document; and a determination method (2) that is to determine only a punch hole at the front end side during the first passage (first pass) of a document and determine a punch hole at the rear end side in accordance with the subsequent reading operation by the document reader 11. In the case of a double-sided document, there may be a determination method (3) that is to determine a punch hole at the rear end side based on an output from the punch hole sensor 26b during the second passage (second pass) of a document.
(31) Conveyance Control on Document Having No Punch Hole
(32) Based on the above description, the conveyance operation for a regular document having no punch hole is described with reference to
(33) After a document is placed on the document placement table (start position) 50 and a start switch is operated, the sheet feed roller 20 starts to rotate while the document is pressed (see
(34) As a regular document is assumed here, no punch hole is detected at the front end of the document; however, when the skew posture of the document is detected, the sheet feed roller 20 and the separation roller 21 are rotated while the registration roller 22 is stopped so that the skew posture is corrected (see
(35) After the front end of the document has passed through the second conveyance sensor 27 while the skew posture has been corrected, the operation to read the front surface of the document is performed (see
(36) The sheet-discharge reverse rotation roller 25 is rotated in an anticlockwise direction of the drawing surface so that the document is conveyed to the reverse-rotation stop position. Then, the sheet-discharge reverse rotation roller 25 starts to rotate reversely in a clockwise direction of the drawing surface so that the document at the reverse-rotation stop position is conveyed to the left of the drawing surface. During this reverse rotation operation, the initial rear end of the document is positioned at the front end of the reversely moved document.
(37) The document is continuously moved in a reverse direction through the third conveyance sensor 28, and then while the front end (the initial rear end) of the reversely moved document passes through the first conveyance sensor 26, the conveying posture is determined by the skew sensor 26a. As described above, the presence of a punch hole is determined by using any one of the determination methods (1) to (3). As a regular document is assumed here, no punch hole is detected on the front end side or the rear end side of the document in any method.
(38) When the skew posture of the reversely moved regular document is detected, the sheet-discharge reverse rotation roller 25 is rotated while the registration roller 22 is stopped so that the skew posture is corrected (see
(39) Subsequently, after the skew posture is corrected and the front end (the initial rear end) of the document passes through the second conveyance sensor 27, the operation is performed to read the back surface of the document (see
(40) Then, the sheet-discharge reverse rotation roller 25 is rotated in an anticlockwise direction of the drawing surface so that the document is conveyed to the reverse-rotation stop position (see
(41) Subsequently, the feeding of a second document is started at the same time the discharge of the first document is started (see
(42) The conveyance path for a double-sided document, which has printing on both sides, is described above. In the case of a single-sided document, the series of conveyance operations is completed after the operations in
(43) Next, the conveying velocity of a double-sided document is described. A regular document having no punch hole at the front end nor the rear end of the document is described. As indicated with an arrow in
(44) A regular document having no punch hole is assumed here. After the skew of the document is determined based on the output from the skew sensor 26a, the document is conveyed at the second velocity higher than the first velocity (acceleration control) except when the document is temporarily stopped during the registration control.
(45) Then, after the process is performed to read the front surface of the document at the first velocity, the document is conveyed at the second velocity, which is a higher velocity, until the operation is started to read the back surface of the document (
(46) Conveyance Control on Document Having Punch Hole
(47) Various conveyance control methods are described below for the case where a document has a punch hole at least one of the front end and the rear end thereof. First, with reference to
(48) First Conveyance Control Method 1 (Operation in Case where Punch Hole is Detected Only at Front End of Document)
(49)
(50) The description is continuously given based on the assumption of the above. As is the case with
(51) According to the first conveyance control method 1, when a punch hole at the front end of the document is recognized, the execution of the registration control is avoided, and also the acceleration control is avoided even when the skew of the document is recognized. That is, the first velocity is maintained for the skewed document so that the document is conveyed continuously without being temporarily stopped.
(52) In the case of a regular document having no punch hole, the registration roller 22 is temporarily stopped, and then the regular document is conveyed at the second velocity (
(53) Then, after the operation (
(54) Specifically, when the operation to read the front surface of the document is finished (
(55) The subsequent operation to read the back surface of the document is performed at the first velocity, which is a lower velocity. After the reading operation, the acceleration control is performed and the document is conveyed at the second velocity until the rear end of the document reaches the reverse-rotation stop position (see
(56) As illustrated in
(57) After the front end of the document seems to have passed through the sheet-discharge reverse rotation roller 25, the acceleration control is performed as is the case with a regular document so that the document is conveyed at the second velocity. Therefore, in the case of a document having a hole, the time for the series of operations is not so long, and the high-velocity processing may be achieved.
(58) First Conveyance Control Method 1 (Operation in Case where Punch Hole is Detected at Rear End of the Document)
(59) Next, the case where a punch hole is detected at the rear end of the document is described with reference to
(60) In this case, depending on whether a punch hole is detected at the front end of the document, the operations in
(61) Therefore, during the subsequent reverse movement, the execution of the registration control is avoided regardless of the output of the punch hole sensor 26b, and the acceleration control is avoided so that the conveyance at the first velocity is executed (see
(62) After the operation to read the back surface of the document conveyed at the first velocity is completed, the document is conveyed to the reverse-rotation stop position at the second velocity obtained by the acceleration (
(63) Second Conveyance Control Method 2
(64) Although the first conveyance control method 1, in which the registration control is avoided and the acceleration control is relaxed, is described above, there is no particular limitations on this method. For example, it is possible to use the method in which the registration operation is performed while the acceleration control is relaxed.
(65)
(66)
(67) Only the relevant part of the second conveyance control method 2 has been described above, the conveyance operations at other times may be performed as appropriate. Preferably, the same acceleration control as that in the case of the first conveyance control method 1 is performed.
(68) Third Conveyance Control Method 3
(69)
(70) Then, before the front surface of the document is read, the conveying velocity is reset to the first velocity, and a transition is made to the image reading process. As described above, according to the third conveyance control method 3, the document is conveyed more slowly after the skew posture thereof has been corrected; thus, it is possible to effectively suppress damages to a document having a hole.
(71)
(72) In this case, the document is conveyed more slowly after the skew posture thereof has been corrected; thus, it is possible to effectively suppress damages to a document having a hole. Then, before the back surface of the document is read, the conveying velocity is reset to the first velocity, and a transition is made to the image reading process.
(73) The first conveyance control method 1 to the third conveyance control method 3 have been described above. The summary of the characteristic parts is as follows.
(74) First, in the case of the application of the first conveyance control method 1, as illustrated in
(75) As illustrated in
(76) In the case of the application of the first conveyance control method 1, as illustrated in
(77) In the case of the application of the second conveyance control method 2, as illustrated in
(78) In the case of the application of the third conveyance control method 3, as illustrated in
(79) Although the description is given above based on the assumption that a document having a hole is automatically detected, there is no particular limitation. As the user knows precisely about, for example, the type of document, i.e., a document having a hole, the position of a hole of the document, or the strength of the document, the state of the document may be determined in accordance with the user's instruction on the state of the document (a seventh characteristic configuration).
(80)
DESCRIPTION OF REFERENCE NUMERALS
(81) SC Scanner apparatus (sheet conveyance apparatus) 11 Document reader (image processor) 18 Document feeder (sheet conveyer) SNS Detection sensor (opening detector) 22 Registration roller (registration device) PA Document (sheet)