Field-reconfigurable luminaire
10962700 ยท 2021-03-30
Assignee
Inventors
Cpc classification
F21V29/763
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0026
PHYSICS
F21S10/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S10/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/0085
PHYSICS
F21V9/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V29/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S10/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S10/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A luminaire that includes a light emitting diode (LED) array configured to produce light in a first direction along a propagation path. An optical waveguide is spaced apart from the LED array by a gap and with the optical waveguide and the gap disposed along the propagation path. The optical waveguide is configured to receive the light along the propagation path at the first waveguide surface and transmit the light away from the luminaire at the second waveguide surface. A housing is mounted to the LED array and the optical waveguide and includes a slot directly adjacent to the gap.
Claims
1. A luminaire comprising: a light emitting diode (LED) array configured to produce light in a first direction along a propagation path; an optical waveguide spaced apart from the LED array by a gap and comprising first and second waveguide surfaces, wherein the optical waveguide and the gap are disposed along the propagation path and the optical waveguide is configured to receive the light along the propagation path at the first waveguide surface and transfer the light away from the luminaire at the second waveguide surface; and a housing mounted to the LED array and the optical waveguide, the housing comprising a slot directly adjacent to the gap.
2. The luminaire of claim 1, further comprising a light adaptation module engaged with the slot and comprising an optically transmissive body that extends into the propagation path, the body configured to change a color temperature of the light that is emitted from the LED array.
3. The luminaire of claim 2, wherein the optically transmissive body comprises a first surface facing the LED array and an opposing second surface facing the optical waveguide, wherein the optically transmissive body transfers light incident on the first surface to the second surface, and the second surface emits the light toward the optical waveguide.
4. The luminaire of claim 3, wherein the optically transmissive body comprises a phosphor coating such that a color temperature of the light emitted from the second surface is different from a color temperature of the light incident on the first surface.
5. The luminaire of claim 2, wherein the light adaptation module further comprises a flange connected to the optically transmissive body, the flange sized to engage with the housing and position the optically transmissive body across the propagation path.
6. The luminaire of claim 5, wherein the flange seals the slot when engaged with the housing.
7. The luminaire of claim 2, wherein the light adaptation module is a first light adaptation module configured to change the color temperature of the light emitted from the LED array a first amount and further comprising a second light adaptation module configured to change the color temperature of the light from the LED array a different second amount.
8. The luminaire of claim 7, wherein each of the first light adaptation module and the second light adaptation module are configured to fit within the slot and extend across the propagation path.
9. The luminaire of claim 2, wherein the light adaptation module is a first light adaptation module and the slot is a first slot, the luminaire further comprising: a second light adaptation module; a second slot directly adjacent the gap and spaced away from the first slot; wherein the second light adaptation module is engaged with the second slight and comprises a second optically transmissive body that extends into the propagation path.
10. A luminaire comprising: a housing comprising an interior cavity and a slot that extends into the interior cavity; a light emitting diode (LED) array mounted to the housing within the interior cavity and configured to produce light along a propagation path that extends within the interior cavity; an optical waveguide mounted to the housing, the optical waveguide positioned along the propagation path to receive the light from the LED array and transfer the light outward from the luminaire; and a gap positioned within the interior cavity along the propagation path and between the LED array and the optical waveguide; the slot in the housing is aligned with the gap.
11. The luminaire of claim 10, further comprising a light adaptation module comprising an optically transmissive body configured to change a color temperature of the light emitted by the LED array, the light adaptation module configured to engage with the housing with the body extending into the slot and into the propagation path.
12. The luminaire of claim 11, wherein the light adaptation module further comprising a flange mounted to an end of the body, the flange being larger than the slot to extend over the slot when the body is positioned in the slot and into the propagation path.
13. The luminaire of claim 11, wherein the body of the light adaptation module comprises a phosphor coating configured to change the color temperature of the light emitted by the LED array.
14. A method of using the luminaire of claim 2, the method comprising: positioning the light adaptation module into the housing and between the light emitting diode (LED) array and the optical waveguide; operating the luminaire in a first operating mode by transferring the light from the LED array to the optical waveguide via the light adaptation module disposed in the gap between the LED array and the optical waveguide; removing the light adaptation module from the housing; and operating the luminaire in a second operating mode with the light adaptation module removed by transferring light from the LED array to the optical waveguide via the gap without transferring the light through the light adaptation module.
15. The method of claim 14, further comprising switching from the first operating mode to the second operating mode.
16. The method of claim 15, further comprising modifying the color temperature of the light as the light transfers via the light adaptation module.
17. The method of claim 14, further comprising switching from the second operating mode to the first operating mode.
18. The method of claim 14, further comprising retaining the light adaptation module within the housing of the luminaire in the first operating mode.
19. The method of claim 18, further comprising positioning the light adaptation module through the slot in the housing in the first operating mode.
20. The method of claim 14, wherein the light adaptation module is a first light adaptation module and further comprising positioning a second light adaptation module into the housing between the LED array and the optical waveguide and operating the luminaire in a third operating mode by transferring the light from the LED array to the optical waveguide via both the first and second light adaptation modules.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
DETAILED DESCRIPTION
(22) The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
(23) It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(24) It will be understood that when an element such as a layer, region, or substrate is referred to as being on or extending onto another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly on or extending directly onto another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being over or extending over another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly over or extending directly over another element, there are no intervening elements present. It will also be understood that when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
(25) Relative terms such as below or above or upper or lower or horizontal or vertical may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
(26) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, and/or including when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(27) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(28)
(29) As illustrated in
(30) In one example, each LED element 31 is a single white or other color LED chip or other bare component. In another example, each LED element 31 includes multiple LEDs either mounted separately or together. In the various embodiments, the LED elements 31 can include, for example, at least one phosphor-coated LED either alone or in combination with at least one color LED, such as a green LED, a yellow LED, a red LED, etc. In one example as illustrated
(31) A substrate 32 supports and positions the one or more LED elements 31. In one example, the support member 32 is a printed circuit board. The substrate 32 can include various shapes and sizes depending upon the number and arrangement of the LED elements 31. Each LED element 31 receives power from an LED driver circuit or power supply of suitable type, such as a SEPIC-type power converter and/or other power conversion circuits. A connector 35 on the substrate 32 is operatively connected to the LED elements 31 to provide power and/or control signals.
(32) The LED arrays 30 can be mounted on a heat sink 33 that transfers away heat generated by the one or more LED elements 31. The heat sink 33 provides a surface that contacts against and supports the substrate 32 and one or more fins. The heat sink 33 cools the one or more LED elements 31 allowing for operation at desired temperature levels.
(33)
(34) The waveguide 40 receives the light emitted from the one or more LED arrays 30. In one example as illustrated in
(35) In one example, the waveguide 40 includes a single first surface that receives light from an LED array 30. The waveguide 40 includes a second surface from which the light is emitted. In the example of
(36) Each of the sections 41, 42 includes a coupling portion 43 that faces towards and receives the light from the LED array 30. The coupling portions 43 can include various configurations, such as but not limited to smooth, textured, curved, or otherwise shaped to affect light mixing and/or redirection. In one example, the surface includes an arrangement of protrusions separated from one another by intervening grooves to promote light and/or color mixing. The arrangement can also promote illuminance uniformity.
(37) The sections 41, 42 include a surface 44 with light redirection features to redirect the light into the waveguide 40 and a surface 45 with light extraction features to emit the light outward away from the waveguide 40 towards the intended target. The light redirection features and light extraction features can be regularly or irregularly spaced across the surfaces 44, 45.
(38) The housing 20 supports and positions the one or more LED arrays 30 and waveguides 40 within the luminaire 10. As illustrated in
(39) The housing 20 also includes one or more face plates 23 that connect to the base 21. The face plates 23 can extend over the entirety or one or more limited sections of the open side. The face plates 23 can connect to the base 21 with one or more fasteners, such as screws or rivets. The face plates 23 are configured to support and position one or more of the waveguides 40 and LED arrays 30. The face plates 23 include one or more openings 25 that align with the surface 45 of the waveguide 40. This provides for the surface 45 to be exposed to provide for the light to emit outward towards the target.
(40) Slots 26 extend through the housing 20 to receive the light adaptation modules 50. In one example as illustrated in
(41) The waveguide 40 and LED array 30 are fixedly positioned within the housing 20. As schematically illustrated in
(42) The light developed by the LED array 30 travels across the gap 60 and through the waveguide 40 and is redirected and emitted out through the surface 45. The waveguide 40 directs the light toward a desired illumination target surface with a desired illumination pattern.
(43) The one or more light adaptation modules 50 are configured to alter the color temperature of the light that is emitted from the luminaire 10.
(44) As illustrated in
(45) As illustrated in the end view of
(46) The body 51 includes one or more phosphors to alter the color temperature of the light. The phosphor absorbs photons of the light that is emitted from the LED array 30 and emits a photon of a different wavelength. In one example, the light absorption module 50 emits what is perceived as white light resulting from a combination of light emission from the LED array 30 and the phosphor. In one example, the LED array 30 that emits light in the blue wavelength spectrum and the light adaptation module 50 absorbs some of the blue light and re-emits light in the yellow wavelength spectrum. In another example, the LED array 30 emits light which is altered by the light absorption module 50 to change the light to a non-white light combination of blue and yellow light.
(47) The color temperature of the light is measured in kelvin (K). The light absorption module 50 is configured to change the color temperature of the outputted light as needed. In one example, the light absorption module 50 changes the light to between 2000K-3000K to provide a softer, white glow that can be yellow in appearance. Examples for this application include within interior spaces such as dining rooms and bedrooms. In another example, the light absorption module 50 changes the color temperature to between 3000K-4500K to provide a brighter appearance. Examples of contexts of use include within kitchens and offices. In one example, the light adaptation module 50 changes the color temperature to give off a brighter blue-white light in the range of 4500K-6500K for use in work spaces. In one specific example, the LED array 30 is configured to emit light with a 5000K color temperature. One light adaptation module 50 is mounted in the slot 26 of the housing 20 to change the output to light with a color temperature of 4000K. A different second light adaptation module 50 can change the light output to a color temperature of 3000K.
(48) In one example, the phosphors are packaged as powders of micrometer scale particles. In one example, the particles are mixed with the waveguide material and integrated into the waveguide 40. In another example, the particles are integrated into carrier materials that can be coated onto the body 51.
(49) The flange 52 supports and positions the body 51 when the light adaptation module 50 is mounted in the housing 20. The flange 52 is constructed from a rigid material such as but not limited to plastic and various metals. The flange 52 is sized to extend over the slot 26 to position the body 51 along the propagation path 70. The flange 52 can also prevent the ingress of debris or water into the slot 26. A seal, such as a washer, can be mounted to the flange 52 and/or housing 20 to further prevent the ingress.
(50)
(51) The adaptation module 50 can be attached to the housing 20 in a variety of different manners. In one example, a ball-and-detent connector maintains the light adaptation module 50 engaged in the housing 20. In another example, one or more mechanical fasteners extend through the flange 52 and into the housing 20 to maintain the engagement. In another example, the body 51 and/or flange 52 forms a friction fit to maintain the attachment.
(52) When the light adaptation module 50 is mounted in the housing 20, the body 51 extends over the one or more light elements 31 of the LED array 30.
(53) The luminaire 10 can include one or more LED arrays 30, waveguides 40, and modules 50. In one example, the luminaire 10 includes a pair of LED arrays 30, a single waveguide 40, and a pair of modules 50.
(54) In one example as illustrated in
(55) In examples that include multiple light adaptation modules 50, the different modules 50 are each the same to adjust the light in a similar manner. In another example, two or more of the modules 50 are different to adjust the light differently. In one example, the luminaire 10 includes multiple LED arrays 30 and multiple modules 50. The luminaire 10 is configured to operate in a first manner with a first set of the LED arrays 30 being activated to emit light. A first set of the modules 50 are positioned along the one or more propagation paths to adjust the light. The luminaire 10 is further configured to operate in a second manner with a different second set of LED arrays 30 activated to emit light. A different second set of modules 50 are positioned to adjust the light from the second set.
(56) In the example of
(57)
(58) The method further includes inserting a module 50 into the slot 26 in the housing 20 (block 104). This positions a body 51 of the module 50 across the light propagation path 70 and results in light with a different second color temperature being emitted from the luminaire (block 106).
(59) In this example of
(60)
(61) At some time thereafter, the first module 50 is removed from the slot 26 (block 206) resulting in the first light again being emitted from the luminaire 10. A second module 50 is inserted into the slot 26 resulting in a third color temperature to be emitted from the luminaire 10. The third color temperature is different from the first and second color temperatures.
(62) In the various methods of use, the luminaire 10 can be adjusted while in the field (i.e., while the luminaire 10 is positioned at the lighted space). The luminaire 10 can be positioned such that the one or more slots 26 are accessible to provide for inserting and/or removing light adaptation modules 50 as necessary.
(63) In one example, the light adaptation modules 50 do not negatively impact the optical distribution. In one example with multiple light adaptation modules 50, each of the light adaptation modules has the same impact on optical distribution. In another example, the different modules 50 have different impacts on the optical distribution.
(64) The luminaire 10 can include a variety of shapes and configurations. Examples include but are not limited to downlights, track lights, and spot fixtures.
(65) The present invention may, of course, be carried out in other ways than those specifically set forth herein without departing from essential characteristics of the invention. The present embodiments are to be considered in all respects as illustrative and not restrictive, and all changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein. Although steps of various processes or methods described herein may be shown and described as being in a sequence or temporal order, the steps of any such processes or methods are not limited to being carried out in any particular sequence or order, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and orders while still falling within the scope of the present invention.