Handguard and related method of use
10962324 ยท 2021-03-30
Assignee
Inventors
Cpc classification
F41C23/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A handguard and related method are provided. The handguard can include a clamp with opposing ramped surfaces, wedges engaging the ramped surfaces, and fasteners extending through the wedges and opposite sides of the handguard. Rotating the fasteners urges the wedges against the ramped surfaces to urge the clamp and a corresponding clamp element against a barrel to clamp the handguard to it. Where multiple fasteners are included, they can extend in opposite directions over the barrel, and can have reversed locking directions to distribute clamping forces to the barrel evenly. The clamp and wedges can prevent rotation of the handguard and provide parallel upward and downward movement. A fastener can extend through a wedge bore without engaging that wedge bore, while another fastener can threadably engage another wedge bore in the same wedge to provide horizontal wedge movement via rotation of the fastener.
Claims
1. A handguard assembly comprising: a handguard defining a handguard interior, a handguard exterior, a receiver end, an opposing muzzle end, a right side and a left side, the right side defining a first right side hole, the left side defining a first left side hole; a clamp including a lower surface defining a barrel contour configured to engage an upper surface of a barrel, the clamp including an upper surface and a first ramped surface; a first wedge disposed adjacent the first ramped surface, the first wedge defining a first threaded wedge bore; and a first fastener extending in the first right side hole and the first left side hole, from the right side to the left side of the handguard, the fastener threadably engaging the first threaded wedge bore of the first wedge, whereby rotation of the first fastener urges the first wedge against the first ramped surface to thereby push the barrel contour against the barrel.
2. The handguard assembly of claim 1, comprising: a longitudinal axis associated with the clamp and configured to align with the barrel; a second ramped surface disposed across the longitudinal axis from the first ramped surface; a second wedge disposed adjacent the second ramped surface, the second wedge defining a second threaded wedge bore; a second fastener extending in a second left side hole and the second right side hole, from the left side to the right side of the handguard, the fastener threadably engaging the second threaded wedge bore of the second wedge, whereby rotation of the second fastener urges the second wedge against the second ramped surface to thereby push the barrel contour against the barrel.
3. The handguard assembly of claim 2, wherein the first fastener includes a first head located adjacent the left side of the handguard, wherein the second fastener includes a second head located adjacent the right side of the handguard.
4. The handguard assembly of claim 1, wherein the upper surface is planar, wherein the first ramped surface is about 10 degrees to 50 degrees, inclusive, declined from the upper surface of the clamp as the first ramped surface transitions from the upper surface to a left side surface of the clamp.
5. The handguard assembly of claim 1, wherein the clamp includes a first groove defined by the upper surface, wherein the first fastener includes a first shaft that passes through the first threaded bore and the groove, wherein the right side of the handguard defines a first right side bore through which the first fastener extends.
6. The handguard assembly of claim 5, wherein the handguard includes a corresponding clamp element that is disposed opposite the clamp when the barrel contour engages the barrel, wherein the corresponding clamp element is urged against a lower surface of the barrel when the barrel contour is urged against the barrel along an upper surface of the barrel.
7. The handguard assembly of claim 1, wherein the handguard includes a handguard upper part and a handguard lower part, wherein the handguard lower part is configured to extend below the barrel, wherein the handguard upper part is configured to extend above a gas tube over the barrel, the gas tube having a diameter of at least 10 mm, wherein the handguard upper part is fastened to the handguard lower part with secondary fasteners distal from the first fastener, wherein the handguard upper part and handguard lower part are distal from the gas tube.
8. The handguard assembly of claim 1 comprising: a second wedge opposing the first wedge, the second wedge slidably engaging a second ramped surface of the clamp opposite the first ramped surface.
9. The handguard assembly of claim 1, wherein the first ramped surface and the second ramped surface are each angled downward relative to a clamp surface at an angle of between about 10 degrees to about 50 degrees, inclusive.
10. The handguard assembly of claim 1, comprising: a second fastener having a second head and a second shaft, extending from the left side to the right side of the handguard, wherein the second head is disposed adjacent the left side of the handguard, wherein the first fastener has a first head and a first shaft, wherein the first head is disposed adjacent the right side of the handguard.
11. A handguard assembly comprising: a handguard having a longitudinal axis, a right side and a left side, the handguard defining a first right side hole, a second right side hole, a first left side hole and a second left side hole; a clamp including a first ramped surface on the right side, a second ramped surface on the left side and a barrel contour configured to engage a barrel; a first wedge disposed adjacent the first ramped surface on the left side; a second wedge disposed adjacent the second ramped surface on the right side; a first fastener extending in the first right side hole and the first left side hole, through the first wedge and; a second fastener extending in the second right side hole and the second left side hole; whereby rotation of the first fastener urges the first wedge against the first ramped surface, and rotation of the second fastener urges the second wedge against the second ramped surface, to thereby urge the barrel contour against the barrel and secure the handguard to the barrel.
12. The handguard assembly of claim 11, wherein the handguard includes a corresponding clamp element configured to be disposed under the barrel, opposite the clamp, wherein the rotation of the first fastener and the second fastener urges the first wedge and the second wedge to slide along the respective first ramped surface and the second ramped surface such that the first fastener and the second fastener move away from the barrel.
13. The handguard assembly of claim 11, wherein the first fastener and the second fastener engage the left side and the right side of the handguard during rotation of the first fastener and the second fastener, wherein the movement of the first fastener and the second fastener away from the barrel causes the first fastener and the second fastener to urge the corresponding clamp element to move toward a lower surface of the barrel to thereby cooperate with the clamp and clamp the barrel between the clamp and the corresponding clamp element.
14. The handguard assembly of claim 11, wherein the clamp is disposed between the barrel and a gas tube of a firearm, wherein the handguard includes a lower handguard part disposed under the barrel, the lower handguard part defining the first right side hole, the first left side hole, the second right side hole and the second left side hole, wherein the handguard includes an upper handguard part disposed over the gas tube, wherein the upper handguard is joined to the lower handguard part via a plurality of secondary fasteners distal from the first fastener and the second fastener.
15. The handguard assembly of claim 11, wherein the first wedge defines a first threaded bore with which the first fastener threadably engages, wherein the first wedge defines a second bore distal from the first threaded bore through which the second fastener extends without threadably engaging the second bore.
16. The handguard assembly of claim 11, wherein the first fastener includes a first fastener head that engages the right side of the handguard, wherein the second fastener includes a second fastener head that engages the left side of the handguard.
17. The handguard assembly of claim 11, wherein the first wedge includes a first fastener bore and a second fastener bore distal from one another, wherein the first fastener bore is threaded such that the first fastener threadably engages the first fastener bore to urge the first wedge toward the right side of the handguard while slidably engaging the first ramped surface, wherein the second fastener bore is configured such that the second fastener does not threadably engage the second fastener bore.
18. A method of using a handguard assembly, the method comprising: placing a handguard under the barrel such that a left side and a right side of the handguard extend above the barrel; placing a barrel contour of a clamp adjacent the barrel, and such that a first ramped surface and a second ramped surface face away from a longitudinal axis of the handguard; extending a first fastener through the right side of the handguard, a second wedge disposed adjacent the second ramped surface, through a first wedge adjacent the first ramped surface, and through the left side of the handguard; engaging the first fastener so at least one of the first wedge and the second wedge engage at least one of the first and second ramped surfaces to urge a corresponding clamp element toward the clamp, whereby the barrel is clamped between the clamp and the corresponding clamp element to secure the handguard to the barrel.
19. The method of claim 18 comprising: removing a gas tube from a position adjacent a barrel of a firearm before the placing a handguard step; replacing the gas tube into the position adjacent the barrel after the engaging step; placing an upper handguard part adjacent a lower handguard part of the handguard, the upper handguard part extending over the gas tube; and securing the upper handguard part to the lower handguard part with a plurality of secondary fasteners, each secondary fastener shorter than the first fastener.
20. The method of claim 19 comprising: extending a second fastener through the first wedge disposed adjacent the first ramped surface, through the second wedge adjacent the second ramped surface, and through the left side and right side of the handguard; wherein a first head of the first fastener and a second head of the second fastener are on opposite left and right sides of the handguard.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE CURRENT EMBODIMENTS
(8) A current embodiment of the handguard is illustrated in
(9) When the fasteners are rotated or otherwise tightened, the first fastener 51 moves the first wedge 41 as shown in
(10) Turning now to
(11) The handguard shown in
(12) The handguard, and in particular the lower part 20, can include a left side 20L and a right side 20R. These left and right sides can include corresponding blocks 20LB and 20RB through which the first and second fasteners can extend and can be selectively threaded as described below. Where these blocks are located, the handguard can be greater in thickness than remaining portions of the handguard in other regions of the handguard. The handguard can define one or more holes or bores in the thread blocks. These holes or bores can be in a variety of configurations.
(13) For example, as shown in
(14) As shown in
(15) With reference to
(16) The clamp 30 of the handguard can be seen in
(17) The upper surface 33 of the clamp 30 also can define one or more recesses or grooves 33G. These grooves can be configured to receive the first and second fasteners respectively through them. The fasteners optionally can extend above the upper surface 33 of the clamp while in the grooves. For example, part of the threads on the shafts of the fasteners can be located above or outside the grooves, while another lower part of the threads can be located in the grooves. Although only two grooves are shown, any number of grooves can be included, depending on the number of fasteners used in the handguard.
(18) As mentioned above, the clamp interfaces with the first 41 and second 42 wedges. The first and second wedges can include wedge engagement surfaces 41E and 42E on their lower portions that are configured to slidably engage the respective first and second ramped surfaces 31 and 32 of the clamp. The wedge engagement surfaces can be chamfered or angled to the same angles A1 and A2 noted above. Of course, in some applications, these surfaces can be angled differently to provide a different type of clamping force.
(19) As shown in
(20) With reference to
(21) The second wedge 42 can include a second threaded wedge bore 42TB sized the threadably engage the second fastener 52 and its shaft 52S, which extend transverse or perpendicular to the longitudinal axis or plan LA. This second threaded bore can be aligned with the second left side hole 20L2 and the second right side hole 20R2. The fastener can extend through it and threadably engage that bore 42TB. The first wedge 41 can include a corresponding first wedge bore 41B opposite the second threaded bore 42TB of the second wedge, but aligned with it. The first bore 41B can be unthreaded and of a larger size or diameter than the shaft of the second fastener 52 so that the shaft does not engage the first wedge to move it when rotated.
(22) Optionally, the first threaded bore 41TB can be threaded clockwise when viewed from the right side to the left side of the handguard, while the second threaded bore 42TB can be threaded clockwise when viewed from the right side to the left side of the handguard. With reference to
(23) As can be seen from
(24) As mentioned above, the handguard lower part 20 can be installed independently and fully to the barrel without the handguard upper part 60 being attached to it or the weapon. As shown in
(25) A method of installing the handguard 10 on a weapon will now be briefly described. To begin, this method can be used to install a handguard on a firearm having a barrel 2, a gas tube 4 above the barrel, and a receiver 6. The gas tube can be removed from the weapon as shown in
(26) With the clamp placed, the first 41 and second 42 wedges can be placed adjacent the respective ramped surfaces 31 and 32. The first fastener 51 can be extended through the right side of the handguard, the second wedge disposed adjacent the second ramped surface, through the first wedge adjacent the first ramped surface, and through the left side of the handguard. That first fastener 51 can be rotated, for example clockwise, so the first wedge 41 engages and slides relative to the first ramped surface. The second fastener 52 can be extended through the left side of the handguard, the first wedge disposed adjacent the first ramped surface, through the second wedge adjacent the second ramped surface, and through the right side of the handguard. That second fastener 52 can be rotated, for example clockwise, so the second wedge 42 engages and slides relative to the second ramped surface. With the wedges moving toward the longitudinal axis or plane LA, they push against the ramped surfaces, which urges the clamp and its barrel contour against the barrel upper surface 2U. The wedges continue to move, and the fasteners engaging the handguard sides thus pull up on those sides, moving the corresponding clamping element against the lower surface 2L. Thus, the corresponding clamp element moves toward the clamp. As a result, the barrel is clamped between the clamp and the corresponding clamp element to secure the lower handguard 20 to the barrel.
(27) After the first and second fasteners are installed fully, the handguard is restrained and/or impaired from rotating and/or moving longitudinally relative to the longitudinal axis and generally relative to the barrel. The optional flanges 21F engaging the receiver further help with the anti-rotation of the handguard. The gas tube 4 can be replaced on the receiver. The upper handguard 60 can be placed over the gas tube, and can partially overlap the lower handguard 60. Secondary fasteners 63 distal from the first and second fasteners can be installed to secure the upper handguard to the lower one and complete the installation. Of course, to remove the handguard from the weapon, the above steps can be reversed.
(28) Directional terms, such as vertical, horizontal, top, bottom, upper, lower, inner, inwardly, outer and outwardly, are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
(29) In addition, when a component, part or layer is referred to as being joined with, on, engaged with, adhered to, secured to, or coupled to another component, part or layer, it may be directly joined with, on, engaged with, adhered to, secured to, or coupled to the other component, part or layer, or any number of intervening components, parts or layers may be present. In contrast, when an element is referred to as being directly joined with, directly on, directly engaged with, directly adhered to, directly secured to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other wordsused to describe the relationship between components, layers and parts should be interpreted in a like manner, such as adjacent versus directly adjacent and similar words. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(30) The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles a, an, the or said, is not to be construed as limiting the element to the singular. Any reference to claim elements as at least one of X, Y and Z is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z; and Y, Z.