METHOD OF FABRICATING HEXAGONAL BORON NITRIDE
20210066069 ยท 2021-03-04
Assignee
- Samsung Electronics Co., Ltd. (Suwon-si, KR)
- Unist (Ulsan National Institute Of Science And Technology) (Ulsan, KR)
Inventors
- Changseok Lee (Seoul, KR)
- Hyeonsuk Shin (Ulsan, KR)
- Hyeonjin Shin (Suwon-si, KR)
- Seokmo Hong (Ulsan, KR)
- Kyungyeol Ma (Ulsan, KR)
Cpc classification
H01L21/0262
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
C30B29/40
CHEMISTRY; METALLURGY
H01L29/778
ELECTRICITY
H01L29/267
ELECTRICITY
H01L29/41725
ELECTRICITY
C01B21/0641
CHEMISTRY; METALLURGY
C23C16/507
CHEMISTRY; METALLURGY
International classification
H01L21/02
ELECTRICITY
C30B25/10
CHEMISTRY; METALLURGY
C30B29/40
CHEMISTRY; METALLURGY
H01L29/08
ELECTRICITY
Abstract
Disclosed herein is a method of fabricating hexagonal boron nitride in which hexagonal boron nitride is epitaxially grown. A method of fabricating hexagonal boron nitride includes placing a catalytic metal in a chamber, the catalytic metal having a hexagonal crystal structure and having a lattice mismatch of 15% or less with hexagonal boron nitride (h-BN) in a chamber; and growing hexagonal boron nitride on the catalytic metal at a temperature of 800 C. or lower while supplying a nitrogen source and a boron source into the chamber.
Claims
1. A method of fabricating hexagonal boron nitride, the method comprising: placing a catalytic metal in a chamber, the catalytic metal having a hexagonal crystal structure and having a lattice mismatch of greater than or equal to 0% and less than or equal to 15% with hexagonal boron nitride (h-BN); and growing hexagonal boron nitride on the catalytic metal at a temperature of 800 C. or lower while supplying a nitrogen source and a boron source into the chamber.
2. The method of claim 1, wherein the catalytic metal includes crystals of at least one of cobalt (Co), an CoCr alloy, a CoN alloy, a CoIr alloy, zinc (Zn), ruthenium (Ru), technetium (Tc), osmium (Os), and rhenium (Re).
3. The method of claim 1, wherein the nitrogen source and the boron source include at least one of borazine, 1,3,5-trimethylborazine, 2,4,6-trimethylborazine, aminoborane, 2,4,6-trichloroborazine, B-tri(methylamino)borazine, and ammonia borane.
4. The method of claim 1, wherein the nitrogen source includes at least one of ammonia (NH.sub.3) gas and nitrogen (N.sub.2) gas.
5. The method of claim 1, wherein the boron source includes at least one of BH.sub.3, BF.sub.3, BCl.sub.3, B.sub.2H.sub.6, (CH.sub.3CH.sub.2).sub.3B, and (CH.sub.3).sub.3B.
6. The method of claim 1, wherein the nitrogen source and the boron source are provided by vaporizing solid boron nitride powder.
7. The method of claim 1, further comprising: removing pollutants from a surface of the catalytic metal before growing the hexagonal boron nitride.
8. The method of claim 7, wherein the removing the pollutants from the surface of the catalytic metal includes supplying hydrogen (H.sub.2) gas into the chamber and increasing a temperature in the chamber to 1,000 C.
9. The method of claim 8, wherein the removing the pollutants from the surface of the catalytic metal is performed for 20 minutes while supplying the hydrogen gas at a flow rate of 100 sccm.
10. The method of claim 1, wherein the growing the hexagonal boron nitride is performed by inductively coupled plasma chemical vapor deposition.
11. The method of claim 1, wherein the growing the hexagonal boron nitride is performed at a temperature ranging from 350 C. to 800 C.
12. The method of claim 11, wherein the growing the hexagonal boron nitride includes: supplying hydrogen (H.sub.2) gas into the chamber at a flow rate of 0 sccm to 100 sccm, supplying argon (Ar) gas into the chamber at a flow rate of 0 sccm to 100 sccm, supplying borazine gas into the chamber at a flow rate of 0.01 sccm to 1 sccm, and maintaining pressure in the chamber at 0.01 Torr to 1 Torr.
13. The method of claim 1, wherein a lattice mismatch between the catalytic metal and the hexagonal boron nitride is greater than or equal to 0% and less than or equal to 10.4%.
14. The method of claim 1, wherein the growing the hexagonal boron nitride provides a grown hexagonal boron nitride that has a mono-crystalline structure.
15. The method of claim 1, wherein growing the hexagonal boron nitride provides a grown hexagonal boron nitride and a root mean square surface roughness of the grown hexagonal boron nitride is 2 nm or less and greater than or equal to 0 nm.
16. The method of claim 15, wherein the root mean square surface roughness of the grown hexagonal boron nitride is 1.7 nm or less and greater than or equal to 0 nm.
17. A hexagonal boron nitride, fabricated by the method of claim 1, wherein the hexagonal boron nitride has a mono-crystalline structure and has a root mean square surface roughness of 2 nm or less and greater than or equal to 0 nm.
18. An electric device, comprising: the hexagonal boron nitride of claim 17; and a two-dimensional material on the hexagonal boron nitride.
19. The electric device of claim 18, wherein the two-dimensional material includes graphene, transition metal dichalcogenide, black phosphorus, or phosphorene.
20. A semiconductor device, comprising: a substrate including a source region and a drain region that each includes a doped semiconductor; a first hexagonal boron nitride and a second hexagonal boron nitride fabricated by the method of claim 1 on the substrate, the first hexagonal boron nitride being on the source region, and the second hexagonal boron nitride being disposed on the drain region; a source electrode on the first hexagonal boron nitride; and a drain electrode on the second hexagonal boron nitride.
21. A method of fabricating hexagonal boron nitride, the method comprising: placing a catalytic metal in a chamber, the catalytic metal having a hexagonal crystal structure and including crystals of at least one of cobalt (Co), an CoCr alloy, a CoN alloy, a CoIr alloy, zinc (Zn), ruthenium (Ru), technetium (Tc), osmium (Os), and rhenium (Re); and growing hexagonal boron nitride on the catalytic metal at a temperature in a range of about 350 C. to about 800 C. while supplying a nitrogen source and a boron source into the chamber.
22. The method of claim 21, wherein the growing hexagonal boron nitride includes: supplying hydrogen (H.sub.2) gas into the chamber at a flow rate of 0 sccm to 100 sccm, supplying argon (Ar) gas into the chamber at a flow rate of 0 sccm to 100 sccm, supplying borazine gas into the chamber at a flow rate of 0.01 sccm to 1 sccm, and maintaining pressure in the chamber at 0.01 Torr to 1 Torr.
23. The method of claim 21, wherein the growing hexagonal boron nitride is performed by inductively coupled plasma chemical vapor deposition.
24. The method of claim 21, further comprising: removing pollutants from a surface of the catalytic metal before growing the hexagonal boron nitride.
25. The method of claim 21, wherein the nitrogen source and the boron source include at least one of borazine, 1,3,5-trimethylborazine, 2,4,6-trimethylborazine, aminoborane, 2,4,6-trichloroborazine, B-tri(methylamino)borazine, and ammonia borane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The above/and other aspects, features, and advantages of certain embodiments of the disclosure will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0044] Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, embodiments of inventive concepts may have different forms and should not be construed as being limited to the descriptions set forth herein. Accordingly, the embodiments are merely described below, by referring to the figures, to explain aspects. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0045] Expressions such as at least one of, when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. Expressions such as at least one of, when preceding a list of elements (e.g., A, B, and C), modify the entire list of elements and do not modify the individual elements of the list. For example, at least one of A, B, and C, at least one of A, B, or C, one of A, B, C, or a combination thereof, and one of A, B, C, and a combination thereof, respectively, may be construed as covering any one of the following combinations: A; B; A and B; A and C; B and C; and A, B, and C.
[0046] Hereinafter, a method of fabricating hexagonal boron nitride will be described in detail with reference to the accompanying drawings. In the following drawings, like reference numerals refer to like elements, and the size of each element may be exaggerated for clarity and convenience of explanation. Further, the following embodiments are merely illustrative, and may be variously modified. Further, in the following layer structures, the expressions over or on may include not only being in contact directly on/under/left/right but also not being in contact above/below/left/right.
[0047] Hexagonal boron nitride (h-BN) includes boron atoms and nitrogen atoms that are alternately arranged in a planar hexagonal crystal structure. Hexagonal boron nitride has an interlayer structure in which adjacent boron atoms and nitrogen atoms overlap each other due to the polarity of the two atoms. Hexagonal boron nitride may be used for various applications because it is very inactive in an oxidizing atmosphere, has high thermal conductivity and high electrical insulating properties, and has stable chemical properties. The present disclosure provides a method of epitaxially growing hexagonal boron nitride at a relatively low temperature.
[0048] For example,
[0049] First, according to an embodiment, a catalytic metal 16 is placed in the chamber 11. The catalytic metal 16 may have a flat thin film form. The catalytic metal 16 may include a metal material having the same hexagonal crystal structure as hexagonal boron nitride. In particular, the catalytic metal 16 may include a metal material having a lattice mismatch of 15% or less (e.g., greater than or equal to 0% and less than or equal to 15%) with hexagonal boron nitride. For example, the catalytic metal 16 may include crystals of at least one material selected from cobalt (Co), an CoCr alloy, a CoN alloy, a CoIr alloy, zinc (Zn), ruthenium (Ru), technetium (Tc), osmium (Os), and rhenium (Re). For example, the lattice constant of hexagonal boron nitride is about 250 pm (picometer), and the lattice constant of rhenium (Re) is about 276.1 pm, so that the lattice mismatch between rhenium (Re) and hexagonal boron nitride is about 10.4%. Further, the lattice constant of cobalt (Co) having the lowest lattice mismatch of about 0.3% with hexagonal boron nitride is about 250.71 pm. Accordingly, the scope of the metal material may be further restricted such that a metal material having a lattice mismatch of 10.4% or less with hexagonal boron nitride may be used as the catalytic metal 16.
[0050] In order for the catalytic metal 16 to have a hexagonal crystal structure, a catalytic metal 16 previously grown on a growth substrate (not shown) having a hexagonal crystal structure may be used. For example, a catalytic metal 16 obtained by growing the aforementioned metal layer on an aluminum oxide (Al.sub.2O.sub.3) substrate at an appropriate temperature. The growth temperature condition for allowing the catalytic metal 16 to have a hexagonal crystal structure may be changed depending on the metal material. Although the catalytic metal 16 is detached from the growth substrate and only the catalytic metal 16 is placed in the chamber 11, both the growth substrate and the catalytic metal 16 may be placed in the chamber 11.
[0051] Further, before the catalytic metal 16 is placed in the chamber 11, selectively, the surface of the catalytic metal 16 may be processed to improve smoothness. For example, as a polishing process, at least one of chemical polishing, physical polishing, chemical-mechanical polishing, and electropolishing may be used.
[0052] After the catalytic metal 16 is placed in the chamber 11, selectively, pollutants such as carbon may be removed from the surface of the catalytic metal 16. For example, in a hydrogen atmosphere, pollutants such as carbon existing on the surface of the catalytic metal 16 may be removed by bonding with hydrogen. For example, the temperature in the chamber 11 may be increased to 1,000 C. while supplying hydrogen gas (H.sub.2) into the chamber 11 at a flow rate of about 100 sccm. The process of removing the pollutants may be performed for about 20 minutes. No current is applied to the coil 14 while removing the pollutants. If there is little contaminant on the surface of the catalytic metal 16, the process of removing these pollutants may be omitted.
[0053] After the pollutants are removed from the surface of the catalytic metal 16, hexagonal boron nitride may be grown on the catalytic metal 16 by inductively coupled plasma chemical vapor deposition. According to the present embodiment, hexagonal boron nitride may be grown on the catalytic metal 16 at a temperature of 800 C. or lower while supplying a nitrogen source and a boron source into the chamber 11. For this purpose, the nitrogen source and the boron source are provided into the chamber 11 together with hydrogen gas (H.sub.2) or a mixture (Ar/H.sub.2) of argon gas and hydrogen gas while maintaining the temperature in the chamber 11 at 800 C. or lower. Simultaneously, a current is applied to the coil 14.
[0054] A compound of nitrogen and boron may be used as the nitrogen source and the boron source. For example, the compound of nitrogen and boron may include at least one material selected from borazine ((BH).sub.3(NH).sub.3), aminoborane (NH.sub.2BH.sub.2), ammonia borane (H.sub.3NBH.sub.3) 1,3,5-trimethylborazine (C.sub.3H.sub.12B.sub.3N.sub.3), 2,4,6-trimethylborazine, 2,4,6-trichloroborazine (B.sub.3Cl.sub.3H.sub.3N.sub.3), and B-tri(methylamino)borazine (B.sub.3.0N.sub.4.40.1C.sub.2.00.1H.sub.9.30.2). Alternatively, the compound of nitrogen and boron may be provided into the chamber 11 by vaporizing solid boron nitride powder.
[0055] Further, a nitrogen precursor, as the nitrogen source, may be provided into the chamber 11, and a boron precursor, as the boron source, may be provided into the chamber 11. The nitrogen precursor may include, for example, at least one material selected from ammonia (NH.sub.3) gas and nitrogen (N.sub.2) gas. Further, the boron precursor includes at least one material selected from borane (BH.sub.3), boron trifluoride (BF.sub.3), boron trichloride (BCl.sub.3), B.sub.2H.sub.6, (CH.sub.3CH.sub.2).sub.3B, and (CH.sub.3).sub.3B.
[0056] The nitrogen source and the boron source are ionized by an electric field inside the coil 14 while passing through the inside of the chamber 11. As a result, the nitrogen source and the boron source are present in the state of plasma 17 in the chamber 11. Thereafter, nitrogen atoms and boron atoms in the state of plasma 17 are coupled with each other to grow crystals of hexagonal boron nitride.
[0057] For example, when hexagonal boron nitride is fabricated using borazine, the temperature in the chamber 11 may be maintained at about 800 C. or lower. Further, borazine may be supplied into the chamber 11 at a flow rate of about 0.01 sccm to about 1 sccm while applying power of about 500 W or less to the coil 14. Simultaneously, hydrogen (H.sub.2) gas may be supplied into the chamber 11 at a flow rate of about 0 sccm to about 100 sccm, and argon (Ar) gas may be supplied into the chamber 11 at a flow rate of about 0 sccm to about 100 sccm. In this case, the pressure in the chamber 11 may maintain about 0.01 Torr to about 1 Torr.
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[0060]
[0061] Referring to
[0062] As may be found from the measurement results of
[0063] Further, since the hexagonal boron nitride fabricated by the method of the present embodiment may have a mono-crystalline structure, the quality of hexagonal boron nitride may be improved. For example, when hexagonal boron nitride having a polycrystalline structure is used as an anti-diffusion film or surface antioxidant film of an electrical device or an electronic device, a dopant or hydrogen may penetrate into crystal defects of hexagonal boron nitride. In this case, the performance of the anti-diffusion film or the surface antioxidant film may be degraded. Hexagonal boron nitride having a mono-crystalline structure may improve the performance of the anti-diffusion film or the surface antioxidant film.
[0064] Meanwhile,
[0065] Further,
[0066] The hexagonal boron nitride fabricated by the aforementioned method according to the present embodiment may be usefully used as a passivation film such as an anti-diffusion film or a surface antioxidant film. In this case, since the hexagonal boron nitride has a mono-crystalline structure, the performance of the passivation film may be improved. Further, hexagonal boron nitride may be used as a substrate for growth of other two-dimensional materials such as graphene.
[0067] For example, when hexagonal boron nitride may be used as a substrate for growth of other two-dimensional materials, the catalytic metal 16 under the hexagonal boron nitride may be removed. For example, the catalytic metal 16 may be removed by an acidic solution. When a hexagonal boron nitride thin film is coated with a support member, for example, polymethyl methacrylate (PMMA) prior to acid treatment, and then the catalytic metal 16 is removed, a subsequent transfer process of hexagonal boron nitride may be facilitated.
[0068] Hexagonal boron nitride has less lattice mismatch with graphene. Therefore, when the hexagonal boron nitride thin film is transferred onto a catalytic metal for graphene and then graphene is formed by CVD, high-quality graphene may be obtained. In addition to graphene, other two-dimensional materials such as black phosphorus (BP), phosphorene, which is a two-dimensional allotrope, and transition metal dichalcogenide (TMDC), which is a compound of transition metal and chalcogen element, may be grown on hexagonal boron nitride. For example, transition metal dichalcogenide such as MoS.sub.2, WS.sub.2, TaS.sub.2, HfS.sub.2, ReS.sub.2, TiS.sub.2, NbS.sub.2, SnS.sub.2, MoSe.sub.2, WSe.sub.2, TaSe.sub.2, HfSe.sub.2, ReSe.sub.2, TiSe.sub.2, NbSe.sub.2, SnSe.sub.2, MoTe.sub.2, WTe.sub.2, TaTe.sub.2, HfTe.sub.2, ReTe.sub.2, TiTe.sub.2, NbTe.sub.2, SnTe.sub.2, black phosphorus, or phosphorene may be grown on hexagonal boron nitride. Besides, other various two-dimensional materials, such as TiOx, NbOx, MnOx, VaOx, MnO.sub.3, TaO.sub.3, WO.sub.3, MoCl.sub.2, CrCl.sub.3, RuCl.sub.3, BiI.sub.3, PbCl.sub.4, GeS, GaS, GeSe, GaSe, PtSe.sub.2, In.sub.2Se.sub.3, GaTe, InS, InSe, and InTe, may be grown on hexagonal boron nitride.
[0069] Further, an electric device or an electronic device such as a field effect transistor (FET) may be manufactured using a two-dimensional material grown on hexagonal boron nitride. For example,
[0070] First, referring to
[0071] Next, referring to
[0072] Although it is explained in the above description with reference to
[0073] Meanwhile, hexagonal boron nitride may be interposed at an interface between a metal and a semiconductor to lower the Schottky barrier occurring at the interface between the metal and the semiconductor. For example,
[0074] Here, the semiconductor layers 101, 102, and 103 may include a well region 101 formed of a semiconductor doped with a first type dopant, and a source region 102 and a drain region 103 formed of a semiconductor doped with a second type dopant electrically opposite to the first type dopant. Although it is shown in
[0075] The hexagonal boron nitrides 104 and 105 may include a first hexagonal boron nitride 104 disposed on the source region 102, and a second hexagonal boron nitride 105 disposed on the drain region 103. Although not shown in
[0076] The metal layers 106 and 107 may include a source electrode 106 disposed on the first hexagonal boron nitride 104 and a drain electrode 107 disposed on the second hexagonal boron nitride 105. The metal layers 106 and 107 including the source electrode 106 and the drain electrode 107 may include a metal such as magnesium (Mg), aluminum (Al), scandium (Sc), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), nickel (Ni), copper (Cu), zinc (Zn), gallium (Ga), zirconium (Zr), niobium (Nb), molybdenum (Mo), lead (Pd), silver (Ag), cadmium (Cd), indium (In), tin (Sn), lanthanum (La), hafnium (Hf), tantalum (Ta), tungsten (W), iridium (Ir), platinum (Pt), gold (Au), bismuth (Bi), or an alloy thereof.
[0077] The semiconductor device 100 may further include a gate insulating film 108 disposed on the well region 101 between the source region 102 and the drain region 103, a gate electrode 109 disposed on the gate insulating film 108, and a spacer 110 surrounding the sidewalls of the gate insulating film 108 and the gate electrode 109. The well region 101, source region 102, and drain region 103 may be formed in a semiconductor substrate. The spacer 110 may limit and/or prevent the gate insulating film 108 and the gate electrode 109 from directly contacting the source electrode 106 and the drain electrode 107. The gate insulating film 108 may be formed of SiO.sub.2, SiNx, HfO.sub.2, Al.sub.2O.sub.3, or the like, and the gate electrode 109 may be made of polysilicon, or may be made of the same metal material as the metal layers 106 and 107. The spacer 110 may be made of an insulating material such as SiO.sub.2 or SiNx.
[0078] In such a structure, the first hexagonal boron nitride 104 may lower the Schottky barrier between the source region 102 and the source electrode 106, and the second hexagonal boron nitride 105 may lower the Schottky barrier between the drain region 103 and the drain electrode 107. Therefore, the contact resistance between the source region 102 and the source electrode 106 and between the drain region 103 and the drain electrode 107 may be reduced.
[0079] It should be understood that embodiments described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each embodiment should typically be considered as available for other similar features or aspects in other embodiments. While one or more embodiments have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.