ELECTROGENERATION OF REACTIVE OXYGEN SPECIES WITHOUT EXTERNAL OXYGEN SUPPLY
20210087082 ยท 2021-03-25
Inventors
Cpc classification
C02F2305/023
CHEMISTRY; METALLURGY
International classification
Abstract
Disclosed is a method of removal of an organic pollutant from an aqueous solution, comprising: a) contacting the solution with an anode and a cathode comprising a carbon material; b) applying electrical current to the anode, thereby generating reactive oxygen species; b) oxidizing the organic pollutant with the reactive oxygen species; and c) regenerating the carbon material. Also disclosed is a method of producing reactive oxygen species, comprising: a) flowing an aqeous solution through a reactor comprising at least one cathode and at least one anode; b) applying electrical current to the at least one anode; and c) collecting a product solution comprising reactive oxygen species.
Claims
1. A method of removal of an organic pollutant from an aqueous solution, comprising: a) contacting the aqueous solution with an anode and a cathode comprising a carbon material; b) applying electrical current to the anode, thereby generating reactive oxygen species; b) oxidizing the organic pollutant with the reactive oxygen species; and c) regenerating the carbon material.
2. The method of claim 1, wherein the carbon material is activated carbon.
3. The method of claim 1, wherein the carbon material is biochar.
4. The method of claim 3, wherein the biochar is a bamboo-derived biochar.
5. The method of claim 1, wherein the cathode comprises a carbon material enclosed in a liquid-permeable membrane.
6. The method of claim 5, wherein the liquid-permeable membrane is a stainless steel mesh.
7. The method of claim 1, wherein the cathode contains activated carbon or biochar, and the activated carbon or the biochar is enclosed in a stainless steel mesh.
8. The method of claim 1, wherein the pH of the aqueous solution is about 3 to about 8.
9. The method of claim 1, wherein the aqueous solution does not comprise Fe.sup.2+.
10. The method of claim 1, wherein the cathode does not comprise a binder.
11. The method of claim 1, wherein the reactive oxygen species is H.sub.2O.sub.2.
12. A method of producing reactive oxygen species, comprising: a) flowing a precursor solution through a reactor comprising at least one cathode and at least one anode; b) applying electrical current to the at least one anode; and c) collecting a product solution comprising reactive oxygen species.
13. The method of claim 12, wherein the reactor is a first vertical tube comprising a first anode attached at the bottom of the tube and a first cathode attached at the top of the tube.
14. The method of claim 12, wherein the reactor is a second vertical tube comprising a second cathode attached at the bottom of the tube, a second anode attached above the second cathode at the bottom of the tube, and a third cathode attached at the top of the tube.
15. The method of claim 12, wherein the cathode is an oxygen diffusion electrode.
16. The method of claim 15, wherein the oxygen diffusion electrode comprises a carbon-polytetrafluoroethylene (PTFE) material.
17. The method of claim 16, wherein the carbon-PTFE material is PTFE-covered carbon cloth or PTFE-covered graphite felt.
18. The method of claim 12, wherein the anode comprises Ti-based mixed metal oxide (Ti/MMO).
19. The method of claim 12, wherein the electrical current is turned off every about 2 to 10 minutes, and then turned on after about 1 to 3 minutes.
20. The method of claim 12, wherein the reactive oxygen species is H.sub.2O.sub.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0043] GAC electrochemical regeneration is a process that has been previously explored. Regeneration efficiency (RE) of phenol-saturated GAC of 85.2% can be achieved by using it as an electrode to accelerate the electrooxidation of phenol. However, GAC surface could be oxidized which limits its adsorption capacity in consecutive cycles. An electro-peroxone process (a combined process of ozonation and in situ cathodic H.sub.2O.sub.2 production) has been proposed to regenerate Rhodamine B dye saturated powdered activated carbon (PAC), and more than 90% of the adsorption capacity of PAC was restored. A semi-batch electrochemical reactor was used by filling organic compounds saturated GAC between SnO.sub.2/Ti anodes and stainless steel mesh cathodes, the RE is more than 90% even after regenerating for 10 cycles under optimal conditions. However, considering the conductive nature of GAC, it could become a bipolar electrode in electric field, which inevitably results in oxidation-related changes of the GAC surface structure. To overcome this drawback, an electro-Fenton based method to regenerate GAC saturated by toluene has been reported. H.sub.2O.sub.2 was electrogenerated on negatively polarized GAC, Fe.sup.2+ was supplied by Fe-loaded ion-exchange resin. The regeneration only reduced by 1% per cycle during 10 consecutive cycles. More recently, the effectiveness of electro-Fenton process on the regeneration of AC and AC carbon fiber has been demonstrated. Nevertheless, GAC itself has been confirmed to be a suitable catalyst for the selective decomposition of H.sub.2O.sub.2 to OH.sup., which could potentially replace Fe.sup.2+ and avoids the forming and handling of iron sludge. Additionally, one possible drawback of electro-Fenton regeneration which used negatively polarized carbon adsorbent is that the hydroxyl radicals, which are responsible for organics destruction, distributed uniformly in bulk solution. However, the organics majorly existed on adsorbent vicinity, causing a low utilization efficiency of hydroxyl radicals.
[0044] The present disclosure provides a novel electrochemical process that supports saturated GAC self-cleaning by simultaneous H.sub.2O.sub.2 electrogeneration and activation under neutral pH. Ti/mixed metal oxides (Ti/MMO) anode was used to in situ supply O.sub.2, stainless steel (SS) mesh bag packed with saturated GAC was used as cathode, which has two functions, that is, H.sub.2O.sub.2 electrogeneration via dissolved O.sub.2 reduction reaction (ORR) and OH.sup. generation via H.sub.2O.sub.2 activation. The advantages of self-cleaning strategy includes: (1) H.sub.2O.sub.2 is electrogenerated via anodic O.sub.2, which avoids the external addition of H.sub.2O.sub.2; (2) H.sub.2O.sub.2 was catalytically decomposed upon GAC into OH.sup., the use of Fe.sup.2+ is avoided; (3) GAC is part of the cathode, which induces the protection of carbon surface.
[0045] Electro-Fenton (EF) system, developed in the 2000s, is known as one of the promising electrochemical advanced oxidation processes (EAOPs) for the treatment of wastewaters containing several families of persistent and toxic organic pollutants. It involves the in situ H.sub.2O.sub.2 electrogeneration via 2-electron reduction of dissolved O.sup.2 in acidic medium (Eq. 2) and the continuous regeneration of Fe.sup.2+ (Eq. 3). H.sub.2O.sub.2 reacts with Fe.sup.2+ to form highly oxidative, non-selective hydroxyl radicals (Eq. 4) for pollutants destruction
O.sub.2+2H.sup.++2e.sup..fwdarw.H.sub.2O.sub.2(2)
Fe.sup.3++e.sup..fwdarw.Fe.sup.2+(3)
H.sub.2O+Fe.sup.2+.fwdarw.Fe.sup.3++OH.sup.+OH.sup.(4)
[0046] The effectiveness of the EF process is highly dependent on H.sub.2O.sub.2 yield. To achieve a high yield of H.sub.2O.sub.2, various types of materials have been evaluated, including graphite felt (GF), carbon felt (CF), reticulated vitreous carbon (RVC) foam, graphene/CF, carbon nanotubes/graphite, acetylene black/PTFE, carbon black/polytetrafluoroethylene (PTFE)/GF, and gas diffusion electrode (GDE). Usually, the O.sub.2 was supplied by sparging of pure O.sub.2 or air to the cathode surface. However, the O.sub.2 utilization is extremely low (<0.1%) and could be a major energy waste in a production process. Besides, the structure of a high-performance cathode is usually complex, which requires several fabrication steps and has low mechanical stability. Another drawback of the EF process is that the Fe.sup.2+ addition and pH adjustments (i.e. acidification and neutralization before and after treatment) complicate the operation process and increase the cost. Thus, it is highly desirable to develop a cost-effective EF process using low-cost cathode materials that could achieve simultaneous H.sub.2O.sub.2 electrogeneration and H.sub.2O.sub.2 activation without Fe.sup.2+ and aeration conditions.
[0047] In some embodiments, the present disclosure relates to a cathode configuration consists of bamboo biochar (BB) and stainless steel (SS) mesh (denoted as BBSS electrode). The BB was wrapped by SS mesh so that the SS mesh distributes the current and BB functions as catalysts for simultaneous H.sub.2O.sub.2 generation and activation. Binders are avoided in this design. In this work, the effect of current intensity, solution pH on H.sub.2O.sub.2 yield, as well as catalytic H.sub.2O.sub.2 decomposition and OH.sup. generation by BBSS composite electrode were systematically investigated. Moreover, a simple electrochemical method was used to modify BB to examine whether oxidative modification could further improve its activity of BB on H.sub.2O.sub.2 production and activation. Additionally, EF-like process enabled by BBSS cathode without Fe.sup.2+ addition and external aeration was tested for various organic pollutants (Reactive blue 19, Orange II, 4-nitrophenol) degradation. Finally, the long-term stability of BBSS electrode on H.sub.2O.sub.2 electrogeneration, H.sub.2O.sub.2 activation, OH.sup. generation, and pollutants degradation were tested.
Effect of Regeneration Time
[0048] To examine the effectiveness of the proposed self-cleaning concept, RB19-loaded GAC was regenerated under different times (e.g., 0.5 h, 1.5 h, and 12 h). Continuous adsorption-regeneration cycles were also conducted to evaluate the cycling performance of the proposed method. The application of Ti/MMO anode supplies O.sub.2 via oxygen evolution reaction (OER), while GACSS cathode enables the in situ H.sub.2O.sub.2 generation through O.sub.2 electroreduction and the subsequent H.sub.2O.sub.2 activation, thus avoids the external addition of chemicals such as O.sub.2, H.sub.2O.sub.2, and Fe.sup.2+ (
[0049] Unexpectedly, cracking of organic contaminants was observed by hydroxyl radicals originating from H.sub.2O.sub.2 which is generated and activated by (i.e. GAC) itself. As shown in
H.sub.2O.sub.2 Electrogeneration, H.sub.2O.sub.2 Activation and OH.sup. Generation
[0050] The disclosed self-cleaning strategy takes advantage of the fact that carbon-based materials can electrogenerate H.sub.2O.sub.2 through 2-electron ORR, and moreover, employs the GAC as H.sub.2O.sub.2 activator for OH.sup. generation and used for regeneration of dye-loaded GAC. Thus, the investigation of H.sub.2O.sub.2 electrogeneration, H.sub.2O.sub.2 activation, and OH.sup. generation by various GAC (virgin, RB19-loaded, regenerated) are essential to reveal the regeneration mechanism.
[0051] Results in
Mechanism of Self-Cleaning Electrochemical Regeneration
[0052] Based on the above experimental results, a mechanism of the self-cleaning electrochemical regeneration was proposed. RB19-loaded GAC was tightly wrapped by SS mesh and GACSS cathode was then used for regeneration operation. O.sub.2 was generated on Ti/MMO anode and transported to cathode vicinity. It was then electroreduced to H.sub.2O.sub.2 both on GAC surface and within porous structure. Due to the catalytic ability of GAC, H.sub.2O.sub.2 within pores and on GAC surface was activated to form highly oxidative OH.sup., which are responsible for the cracking of RB19 and its degradation intermediates, resulting in the GAC regeneration and TOC removal. Apart from this mechanism, the RB19 within pores could also desorbed from GAC due to the increased pH in cathode vicinity.
[0053] One of the key characteristics of this process is that no oxidants or catalysts were externally added to the system. Both the H.sub.2O.sub.2 electrogeneration and OH.sup. generation occurred on the negatively polarized GAC, thus the RB19 molecules, H.sub.2O.sub.2 molecules, and OH radicals were in the same location (pores and surface of GAC), which facilitated the RB19 cracking by short-lived OH.sup. (
Characterization of Bamboo Biochar
[0054] The morphology and micro-structure of the as-prepared bamboo biochar (BB) were characterized by SEM. The SEM images corresponding to its end view and side view are shown in
[0055] The surface chemical structure was investigated by XPS and FTIR. XPS survey spectra demonstrate that BB contains 0 elements (
[0056] The surface area and porous structure largely affect the exposed active sites and transport properties of 2-electron ORR species (H.sup.+/OH.sup., O.sub.2, H.sub.2O, and electrons). N.sub.2 adsorption-desorption isotherm and corresponding pore-size distributions were thus further investigated (
Performance of the BBSS Electrode on H.sub.2O.sub.2 Generation
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[0058] Electrochemical modification of carbonaceous materials could further drastically enhance the H.sub.2O.sub.2 yield of BB cathode. As shown in
H.sub.2O.sub.2electrogeneration: O.sub.2+2H.sup.++2e.sup..fwdarw.H.sub.2O.sub.2(5)
Disproportionation: 2H.sub.2O.sub.2.fwdarw.O.sub.2(g)+2H.sub.2O(6)
Cathodic reduction: H.sub.2O.sub.2+2H.sup.++2e.sup..fwdarw.2H.sub.2O(7)
Anodic oxidation: H.sub.2O.sub.2.fwdarw.HO.sub.2+H.sup.++e.sup.(8)
Anodic oxidation: HO.sub.2.fwdarw.O.sub.2(g)+H.sup.++e.sup.(9)
[0059] H.sub.2O.sub.2 electrogeneration via Eq. 5 is dependent on the solution pH because of the participation of H.sup.+ in 2-electron O.sub.2 reduction process. Results in
TABLE-US-00001 TABLE 1 Cost of BBSS electrode materials and preparation procedure. Material Cost (USD$) Stainless steel mesh 0.15 Bamboo biochar ~0.0003 Pyrolysis energy consumption cost 0.45 N.sub.2 gas cost 0.22
TABLE-US-00002 TABLE 2 Comparison of H.sub.2O.sub.2 production rates using different cathode materials. Current O.sub.2 flow density t rate [H.sub.2O.sub.2] Cathode pH (A/m.sup.2) (min) (L/min) (mg/h/cm.sup.2) GDE.sup.a 3 204 300 0.14 1.94 Graphite 3 0.65.sup.b 120 0.33 1.00 Graphite felt 3 132 300 0.14 0.11 (GF) Graphite felt 3 50 60 0 0.58 Carbon felt 3 161 180 0.1 0.62 CNTs/ 3 25 180 2.5.sup.c 0.04 graphite Carbon 7 50 60 0 2.35 black/GF Activated 3 250 180 0.1 0.55 carbon fiber RVC foam 2 167 70 0 0.25 BB.sup.d 7 50 mA, 50 0 1.22 mg/ 2.0 g h/g AC .sup.aGDEgas diffusion electrodes; .sup.bthe bias potential of the cathode (volts) (vs. the saturated calomel electrode (SCE)); .sup.cair aeration; .sup.dthis work.
Effective H.sub.2O.sub.2 Activation and OH.sup. Generation by BBSS Electrode
[0060] Requirements of Fe.sup.2+ addition and pH adjustments complicate the operation process and increase the cost of EF process. Herein, the prepared BB was used to test its capability on H.sub.2O.sub.2 activation and OH.sup. formation. Interestingly, results in
[0061] As
Pollutants Degradation Performance
[0062] The as-prepared BBSS cathode could be utilized for simultaneous H.sub.2O.sub.2 generation and activation. Thus, EF process supported by BBSS cathode was operated to test its capability on a series of model organic pollutants degradation (RB19, Orange II, and 4-NP) under neutral initial pH. Results shown in
[0063] To further confirm the effectiveness of iron-free EF like process enabled by BBSS electrode, Orange II and 4-NP were also employed as model organic pollutants. Profile of UV-Vis spectra, normalized concentration, and TOC removal efficiency of Orange II and 4-NP are shown in
Long-Term Stability
[0064] Considering the fact that the EF process is developed for long-term and large-scale environmental remediation applications, the cycling stability of the cathode plays an equal or more important role in determining the performance of EF process. Here, the long-term stability test was conducted to confirm the longevity of the BBSS cathode. After continuous operation of 1500 min (30 cycles), the H.sub.2O.sub.2 electrogeneration, H.sub.2O.sub.2 activation, hydroxyl radical generation, and RB19 degradation performance were tested and compared with the 1.sup.st cycle (
[0065] 3.9 mg/L and 2.5 mg/L H.sub.2O.sub.2 were obtained by used BBSS electrode under current of 50 mA and 100 mA, respectively (
[0066] Additionally, the color and TOC removal of RB19 were compared. RB19 removal efficiency decreased by 13.2% after 120 min (from 72.6% to 63.0%), and TOC removal decreased by 15.1% after 720 min (from 53.5% to 45.1%).
[0067] These results suggest that after 1500 min continuous operation, the activity of BBSS electrode on H.sub.2O.sub.2 electrogeneration decrease, but its ability on H.sub.2O.sub.2 activation increase, which results in a relatively stable performance on model organic pollutants degradation compared with the fresh BBSS electrode. It has been reported that a significant amount of unstable surface OGs could be irreversibly removed with reduction using a cathodic potential sweep. Thus, after 1500 min continuous running, the OGs such as the carboxyl groups on biochar are not stable and could be partially removed, which could explain the decrease in 14202 production. Additionally, previous studies suggest that the ability of biochar to perform H.sub.2O.sub.2 activation originates from the PFRs generated from pyrolysis process, and the concentration of PFRs decrease when H.sub.2O.sub.2 was added. After different cathodic polarization time, the rate of H.sub.2O.sub.2 activation by biochar increase. Thus, cathodic polarization of biochar could possibly induce a higher PFRs concentration.
Environmental Implications
[0068] The utility of the EF process majorly depends on the performance and cost of cathode on H.sub.2O.sub.2 production. The disclosed BBSS cathode employs low-cost bamboo biochar and SS mesh as 2-electron ORR catalysts and current distributor, which makes the cathode promising for large-scale applications. The synergistic function of H.sub.2O.sub.2 electrogeneration and activation supports the iron-free EF like process. The activity of BBSS electrode on H.sub.2O.sub.2 production can be further improved by introducing surface OGs to BB by anodic oxidation. Adjusting the BB mass could be another facile method to increase H.sub.2O.sub.2 production. H.sub.2O.sub.2 activation by BB could be increased by introducing basic surface functionalities, as has been documented in the literature.
Electrochemical Generation of Reactive Oxygen Species by Biomass-Derived Biochar for Wastewater Treatment
[0069] In some embodiments, the present disclosure relates to an efficient and low-cost BBSS electrode which supports synergistic H.sub.2O.sub.2 electrogeneration and activation to form OH.sup. for various model organic pollutants degradation. Several characterization methods were used to characterize the bamboo biochar. The porous structure, existence of graphitic carbon, and surface OGs make the biochar active in H.sub.2O.sub.2 generation via anodic O.sub.2 electroreduction. Anodization facilitates the 2-electron ORR for H.sub.2O.sub.2 production, which could be a promising modification method to further improve its ability on H.sub.2O.sub.2 generation. In terms of H.sub.2O.sub.2 activation and OH.sup. generation, neutral pH supported effective H.sub.2O.sub.2 activation for OH.sup. generation. However, the selectivity of H.sub.2O.sub.2 activation for OH.sup. generation was significantly inhibited by anodized biochar. The BBSS cathode was then fabricated in an iron-free EF like process to test its effectiveness on degradation of RB19, Orange II, and 4-NP. Results show the system is efficient to remove 72.6%, 90.4%, and 88.2% for RB19, Orange II, and 4-NP after 120 min under initial concentration of 15 M, 50 M, and 20 M, respectively. Moreover, it also achieved partial mineralization of the organic pollutants. Finally, long-term stability of the BBSS electrode was tested. After 1500 min continuous operation, the activity of BBSS electrode on H.sub.2O.sub.2 production decreased. However, its activity on H.sub.2O.sub.2 activation and OH.sup. generation unexpectedly increased, which results in a slightly decreased performance on RB19 degradation.
Summary of the Technology
[0070] Reactive oxygen species, such as hydrogen peroxide (14202) and hydroxyl radicals (OH.sup.), can be electrochemically generated by low-cost and environmentally-benign biomass-derived granular biochar for wastewater treatment. In this technology, Ti/mixed metal oxides (Ti/MMO) is used as the anode and biochar is used as cathode material. The biochar is active for both H.sub.2O.sub.2 in situ generation from O.sub.2 electroreduction and H.sub.2O.sub.2 activation for OH.sup. formation. The Ti/MMO is efficient to supply O.sub.2 for the cathode.
[0071] Exemplary Features
[0072] (1) For the first time, uses low-cost, environmentally-benign biomass-derived granular biochar for reactive oxygen species generation electrochemically.
[0073] (2) The biochar achieves simultaneous H.sub.2O.sub.2 electrogeneration and activation.
[0074] (3) The electrochemical process does not require iron addition for H.sub.2O.sub.2 activation.
[0075] (4) Neutral pH could support effective H.sub.2O.sub.2 electrogeneration and activation by biochar.
[0076] Exemplary Advantages and Improvements over Existing Methods, Devices, or Materials
[0077] (1) Compared to commonly used carbon-based cathode materials, such as graphite felt, carbon felt, carbon foam, the biomass-derived biochar is very cheap and environmentally-benign.
[0078] (2) Compared with the existing H.sub.2O.sub.2 activation methods, especially the ferrous ions, the biochar does not require acidic conditions and does not cause secondary pollution.
[0079] (3) Compared with electro-Fenton process that uses pure O.sub.2 as oxygen source, Ti/MMO could supply O.sub.2 in situ via oxygen evolution reaction.
Exemplary Commercial Applications
[0080] (1) The method to fabricate granular biochar-based cathode can be commercialized and used for organic pollutants degradation in wastewater.
[0081] (2) The method to fabricate granular biochar-based cathode has commercial potential for low-concentration H.sub.2O.sub.2 electrogeneration for on-site applications.
Technical Description
[0082] Materials preparation. Fresh bamboo was obtained from a bamboo grove in Guangzhou, China. The bamboo was cut into small pieces (4-8 mesh) and washed with DI water for several times. After drying at 80 C., the bamboo pieces were pyrolyzed in a tubular furnace at 1000 C. for 180 min under the nitrogen atmosphere. Then, the temperature of tubular furnace decreased to 300 C. at 5 C./min until reached the room temperature. The obtained granular bamboo biochar was then rinsed in HCl solution with a concentration of 5 M for 180 min. Before utilization, the granular bamboo biochar was washed with DI water for several times until the pH of solution is near neutral.
[0083] Cathode fabrication. A stainless steel (SS) mesh bag (2 cm4 cm) was prepared and used as current distributor. It was then filled with 2.0 g granular bamboo biochar. The SS mesh bag was tightly filled to guarantee good contact between SS mesh and biochar.
[0084] Operation of electrochemical process for organic contaminants degradation. The biochar-based electrode and Ti/MMO electrode was used as cathode and anode, respectively. They were arranged in a batch reactor (volume of 180 mL) horizontally with a distance of 3 cm. Sodium sulfate with a concentration of 50 mM was used as supporting electrolyte. Constant current was provided by an Agilent E3612A DC power supply.
[0085] Model organic pollutants were added to the electrolyte to obtain solutions with different initial concentrations. The electrochemical process was initiated by starting the DC power supply. At set intervals, samples were taken to analyze the concentration of organic contaminants.
Self-Cleaning of Organic Compounds by Electrochemical Methods
[0086] In some embodiments, the present disclosure relates to a system for electrochemical regeneration method of GAC, such as dye-loaded GAC. The disclosed GACSS cathode is capable for simultaneous H.sub.2O.sub.2 electrogeneration from in situ supplied anodic O.sub.2 and subsequent H.sub.2O.sub.2 activation for OH.sup. generation, thus enabling the destruction of dye molecules adsorbed on GAC or within pores and regenerating the GAC.
[0087] Saturated granular activated carbon is self-cleaned by electrochemical regeneration approach based on its ability on in situ H.sub.2O.sub.2 electrogeneration and activation without any chemicals addition.
Exemplary Features
[0088] (1) The self-cleaning electrochemical regeneration process can be operated under mild conditions.
[0089] (2) The self-cleaning electrochemical regeneration process can be operated without addition of oxidants (i.e., H.sub.2O.sub.2) and catalysts (i.e., Fe.sup.2+).
[0090] (3) The self-cleaning electrochemical regeneration process causes the in situ cracking of organics adsorbed on granular activated carbon.
[0091] (4) The self-cleaning electrochemical regeneration process does not damage the textural characteristics of granular activated carbon.
Exemplary Advantages and Improvements Over Existing Methods, Devices, or Materials
[0092] (1) Compared with thermal regeneration, the process is operated under mild conditions and causes the in situ cracking of organics.
[0093] (2) Compared with regeneration by Fenton reagents (Fe.sup.2+/H.sub.2O.sub.2), no H.sub.2O.sub.2 or Fe.sup.2+ is required.
[0094] (3) Compared with microwave treatment, the process does not require complex microwave generator and high energy consumption.
[0095] (4) Compared with conventional electrochemical regeneration where granular activated carbon is put between anode and cathode, granular activated carbon is used as cathode (negatively polarized), thus avoiding the oxidative changes.
Exemplary Commercial Applications
[0096] (1) The cathode configuration and the reactor configuration, which can achieve the self-cleaning electrochemical regeneration of organics-saturated granular activated carbon, can be easily scaled-up and has potential to be commercialized.
[0097] (2) The proposed method and reactor configuration can also be commercialized for organic contaminants adsorption and in situ degradation.
Technical Description
[0098] Preparation of materials. Granular activated carbon (4-8 mesh) was washed thoroughly by DI water to remove impurities before use. Ti/mixed metal oxides (MMO) mesh was used as anode materials.
[0099] Saturation of granular activated carbon. 1.5 g granular activated carbon was firstly saturated with model organic contaminants reactive blue 19 (RB19, with initial concentration of 100 mg/L) in a batch reactor (volume of 180 mL). The reactor was stirred at a constant speed of 350 rpm for 300 min at room temperature. After adsorptive equilibrium was reached, the granular activated carbon was separated from the solution.
[0100] Fabrication of cathode with saturated granular activated carbon. Firstly, a 5050 stainless steel (SS) mesh bag (2 cm3 cm) was prepared. Secondly, the SS mesh bag was filled with the prepared saturated granular activated carbon tightly (
[0101] Operation of self-cleaning electrochemical regeneration. The regeneration of saturated activated carbon was operated in the same reactor without addition of H.sub.2O.sub.2 and Fe.sup.2+ (
[0102] Mechanism of self-cleaning electrochemical regeneration. O.sub.2 is generated on the Ti/MMO surface and transported to composite cathode vicinity. The H.sub.2O.sub.2 can be generated from the O.sub.2 electroreduction by activated carbon. As an activator of H.sub.2O.sub.2, activated carbon can decompose H.sub.2O.sub.2 to highly oxidative hydroxyl radicals both inside porous activated carbon or surface. The adsorbed organic contaminants can thus be degraded by hydroxyl radicals and achieve the regeneration of activated carbon (
Reactor Systems for Electrogeneration on Reactive Oxygen Species without External Oxygen Supply
[0103] In some embodiments, the present disclosure relates to flow-through reactors and methods of using them to produce H.sub.2O.sub.2 in a continuous fashion, collecting the product discharge with the outflow. The throughput and concentration of production can be easily and quickly adjusted to meet requirements. Advantageously, any carbon-based hydrophobic electrodes can be used in the reactors.
[0104] Advantages of the disclosed reactor and methods include: [0105] no external O.sub.2 and H.sub.2 supply are needed, no catalyst is needed, [0106] there is only one chamber in the reactor, which does not need ion-exchange membrane, [0107] no pretreatment, such as pH adjustment, is required.
[0108] Each of these improvements lowers the cost and broadens the application of the reactor. Moreover, because the reactor does not require an external gas supply, the safety factor during operation is increased.
[0109] Commercial applications of the technology include production of hydrogen peroxide for medical use (3% H.sub.2O.sub.2 is widely used for disinfection), in situ groundwater and wastewater treatment, portable purified water systems, drinking water cleaning for private home use, and cleaning products for private home or public use.
Cathode Modification
[0110] Two carbon-PTFE O.sub.2 diffusion electrode materials were chosen to use in this reactor. One electrode consisted of a PTFE covered carbon cloth purchased from Fuel Cell Store, and the other consisted of a PTFE covered graphite felt (GF) made in the lab. The graphite felts (Fuel Cell Store) were degreased in an ultrasonic bath with acetone and deionized water for 1 h and dried at 80 C. for 24 h. It was marked as unmodified GF. 60% of PTFE (0.25 mL-1 mL) and 3.25 mL deionized water were mixed for 10 mins in the ultrasonic bath to make a well-dispersed mixture. Then, the pretreated GFs were immersed in this mixture. After drying at 80 C. for 24 h, all samples were annealed at 350 C. for 1 h. Since the volume of PTFE to water in the mixture is 1:13, 1:6.5, 1:4.3 and 1:3.25, the PTFE covered GF were marked as, GF-(1:13), GF-(1:6.5), GF-(1:4.33) and GF-(1.3.25).
Two-Electrode System
[0111] The two-electrode flow-through reactor was a vertical acrylic column with 4.5 cm inner diameter and 15 cm length. Two electrodes were installed in sequence as anode and cathode from bottom to top, and connected to a DC source. Ti-based mixed metal oxide (Ti/MMO) and carbon-PTFE O.sub.2 diffusion electrode were used as the anode and cathode separately. The H.sub.2O.sub.2 electrogeneration experiments were performed in simulated groundwater (3 mM Na.sub.2SO.sub.4 and 0.5 mM CaSO.sub.4) solution at room temperature. Water can be oxidized at the anode surface to produce oxygen. Then, the O.sub.2 raised to the cathode and reduced to H.sub.2O.sub.2 (eq 1) which flows out with the effluent at the top of the reactor.
[0112]
[0113] The production of H.sub.2O.sub.2 by GF-(1:13), GF-(1:6.5), GF-(1:4.33) and GF-(1.3.25) was 7.4 mg/L, 19 mg/L, 18.3 mg/L and 10.01 mg/L respectively (
[0114] The effect of current on H.sub.2O.sub.2 production was shown in
Three-Electrode System
[0115] A three-electrode system was designed to keep increasing the 14202 production. Compared to the two-electrode system, the three-electrode system contains one more cathode (Ti-MMO) located under the anode. This design can efficiently decrease the 14202 decomposition phenomenon. The Ti-MMO cathode can split the current applied on carbon-PTFE O.sub.2 diffusion cathode without changing the current at the anode. For example, the total current applied on anode is 220 mA, in order to keep the current at carbon-PTFE O.sub.2 diffusion cathode still at 120 mA, the other Ti-MMO can split 100 mA. This experiment was marked as 3-E 220 mA. Compared to the two-electrode system (30 mg/L), three-electrode system yielded 70 mg/L of the H.sub.2O.sub.2 production.
[0116] In some embodiments, the present disclosure relates to a method of removal of an organic pollutant from an aqueous solution, comprising:
a) contacting the aqueous solution with an anode and a cathode comprising a carbon material;
b) applying electrical current to the anode, thereby generating reactive oxygen species;
b) oxidizing the organic pollutant with the reactive oxygen species; and
c) regenerating the carbon material.
[0117] In some embodiments, the carbon material is activated carbon. In some embodiments, the carbon material is biochar, such as a bamboo-derived biochar.
[0118] In some embodiments, the cathode comprises a carbon material enclosed in a liquid-permeable membrane. In some embodiments, the liquid-permeable membrane is a stainless steel mesh.
[0119] In some embodiments, the cathode contains activated carbon or biochar, wherein the activated carbon or the biochar is enclosed a stainless steel mesh.
[0120] In some embodiments, pH of the aqueous solution is from about 3 to about 8, such as about 3, about 4, about 5, about 6, about 7, or about 8.
[0121] In some embodiments, the aqueous solution does not comprise Fe.sup.2+.
[0122] In some embodiments, the cathode does not comprise a binder.
[0123] In some embodiments, the reactive oxygen species is H.sub.2O.sub.2.
[0124] In some embodiments, the present disclosure relates to a method of producing reactive oxygen species, comprising:
a) flowing a precursor solution through a reactor comprising at least one cathode and at least one anode;
b) applying electrical current to the at least one anode; and
c) collecting a product solution comprising reactive oxygen species.
[0125] In some embodiments, the reactor is a first vertical tube comprising a first anode attached at the bottom of the tube and a first cathode attached at the top of the tube. In some embodiments, the reactor is a second vertical tube comprising a second cathode attached at the bottom of the tube, a second anode attached above the second cathode at the bottom of the tube, and a third cathode attached at the top of the tube.
[0126] In some embodiments, the cathode is an oxygen diffusion electrode. In some embodiments, the oxygen diffusion electrode comprises a carbon-polytetrafluoroethylene (PTFE) material. In some embodiments, the carbon-PTFE material is PTFE-covered carbon cloth or PTFE-covered graphite felt.
[0127] In some embodiments, the anode comprises Ti-based mixed metal oxide (Ti/MMO).
[0128] In some embodiments, the electrical current is turned off every 2 to 10 minutes, and then turned on after 1 to 3 minutes.
[0129] In some embodiments, the reactive oxygen species is H.sub.2O.sub.2.
EXAMPLES
Materials
[0130] Granular activated carbon (GAC, 4-8 mesh, 4.75-2.36 mm) was purchased from Calgon Carbon Corporation and washed thoroughly with ultra-pure water to remove impurities before use. The GAC has a conductivity of 0.40 S/m, it has an elemental composition of carbon, hydrogen, nitrogen, sulfur, and oxygen of 91.44, 0.91, <0.30, 0.07, and 4.34% by weight, respectively, and 0.28% ash by weight on dry basis. The Brunauer-Emmet-Teller (BET) surface area and micropore volume were found to be 840.5 m.sup.2/g and 0.36 cm.sup.3/g, respectively.
[0131] Ti/mixed metal oxide (MMO, 3N International) mesh was used as anode materials. The Ti/MMO electrode consists of IrO.sub.2 and Ta.sub.2O.sub.5 coating on titanium mesh. The mesh dimensions are 3.6 cm diameter and 1.8 mm thickness. All other reagents used in this experiment are of analytical grade and used without further purification.
[0132] Sodium sulfate (anhydrous, Na.sub.2SO.sub.4, 99%), titanium sulfate (Ti(SO.sub.4).sub.2, 99.9%), and hydrogen peroxide (H.sub.2O.sub.2, 30% wt) were purchased from Fisher Scientific. Reactive Blue 19 (C.sub.22H.sub.16N.sub.2Na.sub.2O.sub.11S.sub.3, RB19, 99.9%) was purchased from Sigma-Aldrich. Deionized water (18.2 M cm) obtained from a Millipore Milli-Q system was used in all the experiments. Solution pH was adjusted by sulfuric acid (98%, JT Baker) and sodium hydroxide (Fisher Scientific). A stainless steel (SS) mesh (mesh size is 50 per inch, wire diameter is 0.35 mm, grade 304) was used as the current distributor in BBSS composite electrode.
[0133] Fresh bamboo was collected from a local bamboo grove in Nansha District, Guangzhou, China. The bamboo stem was cut into small pieces (4-8 mesh, 4.75-2.36 mm) and thoroughly rinsed with DI water. After drying at 80 C., the bamboo stem pieces were pyrolyzed in a tubular furnace at 1000 C. for 3 hours under the protection of N.sub.2 atmosphere. Thereafter, the temperature decreased to 300 C. at 5/min and finally decreased naturally to room temperature. The resulting bamboo biochar was washed in 5 M HCl solution for 3 hours before characterization.
Example 1. Cathode Fabrication, Modification of BB
[0134] An SS mesh bag (2 cm4 cm) was prepared and filled with 2.0 g granular BB. The SS mesh bag was tightly filled so that the SS mesh had good contact with the BB. The Ti/MMO electrode was used as an anode to generate O.sub.2 that could be used by the BBSS cathode for H.sub.2O.sub.2 electrogeneration. Ti/MMO anode and BBSS cathode were arranged in a batch reactor (volume 180 mL) horizontally with a distance of 3 cm. 50 mM Na.sub.2SO.sub.4 was used as supporting electrolyte. Constant current was provided by an Agilent E3612A DC power supply.
[0135] Electrochemical modification of the as-prepared BB was conducted in 50 mM Na.sub.2SO.sub.4 electrolyte in the same batch reactor. The BBSS electrode served as an anode while the Ti/MMO electrode served as a cathode. A constant current of 200 mA and was applied for 30 min. Evaluation of the catalytic activity of BBSS electrodes on Na.sub.2SO.sub.4 activation was conducted by adding 2.0 g BB to a batch reactor under different initial pH and H.sub.2O.sub.2 concentrations. The degradation of RB19 by EF-like process was carried out in the same apparatus under neutral initial pH and initial RB19 concentrations of 34.8, 17.4, and 10.4 mg/L. The above fabrication process of BBSS electrode and EF-like system is shown in
Example 2. Electro-Fenton Like Operation
[0136] H.sub.2O.sub.2 concentration was measured at 405 nm on a Shimadzu UV-Vis spectrometer after coloration with Ti(SO.sub.4).sub.2. RB 19 concentration was determined on the same spectrophotometer at 594 nm. The total organic carbon (TOC) concentration was determined using a TOC analyzer (TOC-V, Shimadzu). The conductivity of electrolyte was measured using conductivity meter (Fisher Scientific). The removal efficiency of model organic pollutants and TOC were calculated using Eq. 10, where C.sub.0 and C.sub.t are the concentration of pollutants or TOC at time zero and time t, respectively.
[0137] Solution pH was measured by pH meter (Thermo Scientific). The concentration of OH.sup. was evaluated by using benzoic acid (BA) as a trapping reagent. BA has a high second-order rate constant with OH.sup. (4.2109 M-1 s-1) and can be used for semi-quantitative determination of OH.sup.. In this work, the fluorescence intensity of the product was measured by fluorescence spectrophotometer (Shimadzu XRF-1800 or Shimadzu RF-5001) at the excitation wavelength of 303 nm.
[0138] The O.sub.2 theoretical production (OTP) was calculated using the Eq. 11, where I is anode current (A), t is the time (s), F is the Faraday constant, n is the electron umber of oxygen evolution reaction (n=4), V.sub.t is molar gas volume at 25 C. (24.5 L/mol). The O.sub.2 utilization efficiency (OUE) was then calculated using the Eq. 12, where n(O.sub.2, OTP) is the amount of O.sub.2 theoretical production in moles, n(O.sub.2, 2e.sup. reduction) is the amount of O.sub.2 that is used for H.sub.2O.sub.2 production, which is the same value of H.sub.2O.sub.2 production in moles.
[0139] The faradic current efficiency (CE) of H.sub.2O.sub.2 electrogeneration was calculated using the Eq. 13, where n is the number of electrons required for O.sub.2 reduction to H.sub.2O.sub.2, F is the Faraday constant (96485.3 C/mol), C.sub.H2O2 is the concentration of H.sub.2O.sub.2 (mol/L), V is the solution volume (L), I represents applied current intensity (A), and t is the time (s).
[0140] GAC regeneration efficiency (RE) was calculated using Eq. 14, where q.sub.e,o and q.sub.e,r denote the adsorption capacity of original and regenerated GAC, respectively.
[0141] The surface morphology of the original, saturated, and regenerated GAC were characterized with SEM (Hitachi SU-8000). The surface area and pore volumes of GAC was examined by an automatic N.sub.2 adsorption instrument (ASAP 2420 V2.05). The conductivity of the GAC was measured using digital Multi-meter (Keithley 2700 Bench Digital Multimeter).
Example 3. Characterization of Bamboo Biochar
[0142] The surface morphology of the resulting biochar was observed by scanning electron microscopy (SEM, ZEISS-Merlin). Raman measurement was performed using a Renishaw inVia Micro-Raman spectrometer with 532 nm diode laser excitation. FTIR (Bruker Vector 33) and X-ray photoelectron spectroscopy (XPS, PHI 5700 ESCA system) were employed to identify the functional groups on the biochar surface. Prior to FTIR analysis, the sample was dried at 70 C. overnight. The FTIR spectra in the range of 500-4000 cm-1 were obtained by mixing biochar with spectroscopic grade KBr (biochar/KBr ratio: 1:100) and compressing the mixture into pellets. X-ray diffraction pattern (XRD) was obtained using a Rigaku D/max-3A diffractometer operating with a Cu K (=1.541 nm) radioactive source in the scan range of 5 to 90. N.sub.2 adsorption/desorption isotherms of the biochar was measured at 196 C. using an ASAP 2420 V2.05 apparatus. The total pore volume (V.sub.total) was estimated from the N.sub.2 amount adsorbed at relative pressure of 0.975. The Brunauer-Emmet-Teller specific surface area (S.sub.BET) was calculated from the isotherm using the BET equation. The micropore volume (V.sub.mic) and surface area (S.sub.mic) were calculated by the t-plot method. The average pore size (D.sub.ave) was calculated from the measured values of S.sub.BET and V.sub.total. The pore size distribution was determined using the nonlocal density functional theory (NLDFT) by the adsorption branch.
[0143] Linear sweep voltammetry (LSV) and chronoamperometry (CA) techniques were carried out on a SP-300 electrochemical workstation (BioLogic, France) to evaluate the BBSS electrode for H.sub.2O.sub.2 generation via O.sub.2 reduction reaction and its long-term stability. The prepared BBSS electrode was used as the working electrode, a platinum plate (1 cm1 cm) as counter electrode and a Ag/AgCl electrode as the reference electrode.
TABLE-US-00003 TABLE 3 Pore structure parameters of bamboo biochar. S.sub.BET (m.sup.2/g) S.sub.mic (m.sup.2/g) V.sub.total (cm.sup.3/g) V.sub.mic (cm.sup.3/g) D.sub.ave (nm) 80.9 79.3 0.0432 0.0408 1.99
Example 4. Adsorption Experiments and Regeneration of RB19-Loaded GAC
[0144] Reactive blue 19 (RB19) was used as a model organic contaminant and its adsorption on GAC was conducted using a batch reactor. 1.5 gram of GAC (virgin or regenerated) was added to the batch reactor that contained 180 mL of RB19 solution with an initial RB19 concentration of 500 mg/L. The reactor was then stirred at a constant speed of 350 rpm for 6 h. After adsorptive equilibrium was reached, the GAC was separated from the solution. Before analysis of the residual RB19 concentration, the solution was filtered through a 0.45 m filter.
[0145] The regeneration of RB19-saturated GAC was conducted in an undivided electrochemical cell without addition of H.sub.2O.sub.2 and Fe.sup.2+. Na.sub.2SO.sub.4 solution (50 mM) was used as a supporting electrolyte. O.sub.2 was in situ supplied by Ti/MMO anode via oxygen evolution reaction (OER). The cathode consisted of a 5050 stainless steel mesh bag (SS mesh bag, 2 cm3 cm3 mm) filled with 1.5 g RB19-loaded GAC (denoted as GACSS cathode). SS mesh bag was filled tightly with GAC, thus GAC could conduct electricity and serve as part of the cathode. The distance between two electrodes was 3.5 cm. Constant current of 100 mA was provided by an Agilent E3612A DC power supply.
[0146] All U.S. patents and U.S. and PCT patent application publications mentioned herein are hereby incorporated by reference in their entirety as if each patent or publication was specifically and individually indicated to be incorporated by reference. In case of conflict, the present application, including any definitions herein, will control.
[0147] While specific embodiments of the subject invention have been discussed, the above specification is illustrative and not restrictive. Many variations of the invention will become apparent to those skilled in the art upon review of this specification and the claims below. The full scope of the invention should be determined by reference to the claims, along with their full scope of equivalents, and the specification, along with such variations.