METHOD AND APPARATUS FOR MATCHING IMPEDANCE OF OPTICAL COMPONENTS USING A TAPERED TRANSMISSION LINE
20210066878 ยท 2021-03-04
Assignee
Inventors
Cpc classification
H01S3/063
ELECTRICITY
G02B6/1228
PHYSICS
H03H7/40
ELECTRICITY
International classification
H01S3/063
ELECTRICITY
H03H7/40
ELECTRICITY
Abstract
A method and apparatus for matching different impedance of optical components and a package for optical communication using a tapered transmission line (or a taper) are provided. The taper may be configured to include a first section, a second section, and a third section, each of which corresponds to different components. By way of example, the first section of the taper may be configured to be allocated to a driver to a flex joint on a printed circuit board (PCB), the second section of the taper may be configured to be allocated to a flex circuit, and the third section of the taper may be configured to be allocated to a transistor outline (TO) and submount including a directly modulated laser (DML). The taper is configured to minimize an amount of impedance mismatch between the optical components and the package.
Claims
1. A method of matching impedance of a directly modulated laser (DML) using a taper, wherein the taper is configured to include a first section, a second section, and a third section, and wherein the first section of the taper is configured to be allocated to a driver to a flex joint on a printed circuit board (PCB) or a printed wire board (PWB), the second section of the taper is configured to allocated to a flex circuit, and the third section of the taper is configured to be allocated to a package and submount including the DML.
2. The method of claim 1, wherein the DML is enclosed in a package and wherein the package comprises a transistor outline (TO), a ceramic box, a Consortium on board optics (COBO), or a chip on board (COB) package.
3. The method of claim 1, wherein the first section of the taper comprises first three segments, the second section of the taper comprises second fifteen segments, and the third section of the taper comprises third three segments.
4. The method of claim 4, wherein the first section of the taper and the third section of the taper are relatively short and an impedance value of the first section of the taper and an impedance value of the third section of the taper are approximated as an average value of three segments, respectively.
5. An optical communication device comprising: a directly modulated laser (DML) disposed in a package, a DML driver integrated circuit (IC) coupled to the DML, and a taper disposed between the DML driver IC and the DML, wherein the taper is configured to match different impedance of the DML driver IC, the DML, and/or the package.
6. The optical communication device of claim 5, wherein the impedance of the DML is about 10 Ohm and the impedance of the DML driver IC is about 25 Ohm and wherein the taper is configured to match the impedance of the DML and the impedance of the DML driver IC.
7. The optical communication device of claim 5, wherein the package comprises a transistor outline (TO), a ceramic box, a Consortium on board optics (COBO), or a chip on board (COB) package.
8. The optical communication device of claim 5, wherein the package comprises the TO, wherein the taper is configured to include a first section, a second section, and a third section, and wherein the first section of the taper is allocated to a driver to a flex joint on a printed circuit board (PCB) or a printed wire board (PWB), the second section of the taper is allocated to a flex circuit, and the third section of the taper is allocated to the TO and submount.
9. The optical communication device of claim 8, wherein the first section of the taper comprises a first set of three segments, the second section of the taper comprises a second set of fifteen segments, and the third section of the taper comprises a third set of three segments and wherein the impedance of the first section and the impedance of the third section are approximated as an average value of three segments respectively.
10. An optical communication equipment comprising: a package with a first impedance; an optical component with a second impedance; and a taper coupled to the optical component and the package, wherein the taper is configured to minimize an amount of an impedance mismatch between the first impedance and the second impedance.
11. The optical communication equipment of claim 10, wherein the optical component is disposed inside the package.
12. The optical communication equipment of claim 10, wherein the optical component is disposed outside the package.
13. The optical communication equipment of claim 10, wherein the package comprises a transistor outline (TO), a ceramic box, a Consortium on board optics (COBO), or a chip on board (COB) package.
14. The optical communication equipment of claim 10, wherein the optical component comprises a directly modulated laser (DML), a Mach-Zehnder Modulator (MZM), or a vertical cavity surface emitting laser (VCSEL).
15. The optical communication equipment of claim 10, wherein the taper is designed to match the second impedance of the optical component with the first impedance of the package.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] These and other features, aspects and advantages of the present disclosure will become better understood from the following description, appended claims, and accompanying figures where:
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF EMBODIMENT(S)
[0047] The detailed description of illustrative examples will now be set forth below in connection with the various drawings. The description below is intended to be exemplary and in no way limit the scope of the present technology. It provides a detailed example of possible implementation and is not intended to represent the only configuration in which the concepts described herein may be practiced. As such, the detailed description includes specific details for the purpose of providing a thorough understanding of various concepts, and it is noted that these concepts may be practiced without these specific details. In some instances, well known structures and components are shown in block diagram form in order to avoid obscuring such concepts. It is noted that like reference numerals are used in the drawings to denote like elements and features.
[0048] Further, methods and devices that implement example embodiments of various features of the present technology are described herein. Reference in the description herein to one embodiment or an embodiment is intended to indicate that a particular feature, structure, or characteristic described in connection with the example embodiments is included in at least an embodiment of the present technology or disclosure. The phrases in one embodiment or an embodiment or an example embodiment in various places in the description herein are not necessarily all referring to the same embodiment.
[0049] In the following description, specific details are given to provide a thorough understanding of the example embodiments. However, it will be understood by one of ordinary skill in the art that the example embodiments may be practiced without these specific details. Well-known circuits, structures and techniques may not be shown in detail in order not to obscure the example embodiments (e.g., circuits in block diagrams, interconnects, etc.).
[0050] Further, the term transistor outline (TO) as used herein shall mean an industrial standard that governs the design and size of current conducting microelectronic packaging and housing as the ordinary and customary meaning used in the optical industry. A typical TO package may consist of two components: a TO header and a TO cap. The TO header is configured to provide that encapsulated components are provided with power, and the TO cap is configured to ensure the smooth transmission of optical signals, including optical transmitters, e.g., laser diodes, and optical receivers, e.g., photodiodes.
[0051] Further, although the example embodiment herein describes various aspects of the present technology in reference to the standard design and size of a TO package, application of the present technology is not limited thereto and may be applied to other designs, sizes and types of a package. By way of example, the package may be of a TO, a ceramic box, a Consortium on board optics (COBO), a chip on board (COB) package or any other package type.
[0052] In the present disclosure, the term DML as used herein shall refer to a directly modulated laser or a directly modulated laser diode and/or a directly modulated vertical cavity surface emitting laser (VCSEL). Generally, directly modulated lasers (DMLs) offer cost effective transmitters compared to externally modulated lasers (EMLs) which use continuous wave lasers and followed by electro-absorption modulators (EAMs). The advantages of DMLs are their simplicity over the EMLs and as such various embodiments of the present technology are presented for illustration purposes using the DMLs. However, the application of the present technology disclosed herein is not limited thereto.
[0053] Further, sometimes, the DML is also called a distributed feedback (DFB) laser due to its structure, in which a single chip is used with a simple electrical circuit for a small footprint and low power consumption. It places information on the optical beam by modulating an on/off electrical input generated by a driver Integrated Circuit (IC), which is directly applied to the laser diode that generates a modulated optical signal output. As such, the general applications of DMLs are for lower data rate applications and shorter distances.
[0054] Furthermore, even though the impedance of DML is assumed to be a pure resistance, its impedance is a complex impedance of about 10 Ohm. It is also noted that adding a small resistance will reduce an effect of the complex impedance of DML. And the addition of the small resistance will also slightly increase load impedance and give a better impedance matching and overall performance. As such, slightly reduced source impedance and slightly increased load impedance may also help achieving a better impedance matching.
[0055] In an aspect of the present disclosure, for a better understanding of impedance matching, a brief description of impedance matching of two impedances Z1 and Z2 is provided herein as shown in
[0056] However, there has been no application of the methodology or a similar methodology or technique in the area of optical communications, in particular, in the design of various optical components including transmitter optical sub-assemblies (TOSAs), receiver optical sub-assembly (ROSAs), and other optical transceivers in different packages. The present disclosure provides various techniques or applications of methodologies of matching impedance using tapered transmission lines, in particular, in the design of TOSAs and optical transceivers. However, the application of the present disclosure is not limited thereto.
[0057] In an aspect of the present disclosure, a taper transmission line is used to reduce impedance mismatch in the design of optical device or equipment. For example, using a tapered transmission line in the design of optical devices may render several application areas possible. By way of example, in one or more aspects of the present disclosure, an impedance converter using the tapered transmission line (or the taper) may be applied to, among others, the following cases: (i) characterization of a 25 Ohm based TOSA using test equipment having an impedance of 50 Ohm, (ii) impedance matching of a DML TOSA between a submount/TOSA package and a DML chip of having an impedance of 10 Ohm, (iii) impedance matching between a driver IC of 25 Ohm and TOSA of 50 Ohm, (iv) impedance matching between a driver IC of 50 Ohm and TOSA of 25 Ohm, (v) impedance matching between a driver IC of 50 Ohm and a Mach-Zehnder Modulator (MZM) of 20-30 Ohm, (vi) impedance matching in VCSEL design, and many other situations. In the examples disclosed herein, it is also noted that DML has a very low impedance and often leads to an impedance mismatch because of different impedance values between components (e.g., 10 Ohm vs 25 Ohm) as noted above. As such, although, an absorption resistor-capacitor (RC) circuit may be implemented between the transmission line and ground in an attempt to address the impedance mismatch, a tapered transmission line or taper may be used or implemented to match the different impedance values in a different type of a package such as a ceramic box, a TO, a COBO, or a COB package.
[0058] As an initial matter, an impedance matching over a very wide bandwidth may be implemented using a tapered transmission line as shown in
[0059]
[0060]
[0061] For illustration purposes, a design example of an impedance converter (or impedance matching) from 50 Ohm to 25 Ohm is provided herein and is based on the use of a tapered transmission line. It is noted that the conversion of 50 Ohm to 25 Ohm may be important in the design of an evaluation board for the characterization of a DML TOSA of 25 Ohm, in the design of a submount for characterization of Mach-Zehnder Modulator (MZM), and in the design of a printed wiring board (PWB) between a driver IC of 50 Ohm and a DML TOSA of 25 Ohm.
[0062] In an aspect of the present disclosure, in one example, there exists a need for matching different impedance between measuring equipment of 50 Ohm (an evaluation board) and a DML TOSA of 25 Ohm. In such a case, one can design a reflection coefficient response as shown in
[0063] Also, in another example, a substrate material having a dielectric constant of 9.8, a substrate thickness of 100 um, and a conductor thickness of 3 um may be used in the example of DML TOSA design. Also, aluminum oxide (Al.sub.2O.sub.3) or aluminum nitride (AlN) may be used for the submount design and a tapered transmission line may be implemented to match different impedance values between the driver IC impedance of 50 Ohm and the DML TOSA impedance of 25 Ohm. In the example, the goal of the impedance matching between the two different impedance values may be 20 dB of a reflection coefficient (S11) response at a frequency range above 10 GHz (F.sub.min) as shown in
[0064] In an aspect of the present disclosure, for the implementation of a tapered transmission line, a taper including a microstrip taper may be used for the impedance matching and the designed geometry of the taper may be that a total length of the tapered transmission line may be 3.63 mm including 21 steps of segmented taper sections as shown in
[0065] Referring back to
[0066] Further, as mentioned above, for the example design, as shown in
[0067] Using the design parameters shown in
[0068]
[0069] In an aspect of the present disclosure, for the purposes of illustration, in another example, taper impedance convertors for DFB packaging (e.g., 25 Ohm to 10 Ohm) may be implemented. In the case of DFB TO, the impedance of a TO header is typically about 25 Ohm and the internal submount may be designed with a 25 Ohm transmission line and a DFB chip of 10 Ohm may be mounted on top of the 25 Ohm transmission line. Because an impedance of 10 Ohm is terminated at the end of the 25 Ohm transmission line, the DFB TO design without the present technology may result in poor reflection coefficient S11 and transfer function S21 responses. However, by implementing a tapered transmission line in accordance of one or more aspects of the present disclosure, the reflection coefficient and transfer function responses, S11 and S21, respectively may improve significantly.
[0070] In another aspect of the present disclosure, in an example design of a taper for a 25 Ohm TOSA package, a taper of 25 Ohm to 10 Ohm may be designed with certain input parameters. By way of example, as shown in
[0071] In the example, however, it is noted that the designed taper length of 7.65 mm may be unrealistic to use for the submount of a DFB TO, because a typical length available in a TO56 for a DFB laser is typically about 1-2 mm, which is much a shorter length than the designed taper length. Thus, the design conditions may have to be changed and the process may need to be reiterated to obtain a more realistic taper design length which fits into the TO56. However, it is also noted that in another aspect of the present disclosure, the initial design length may be applicable and used when a different type of a package, for example, a box type package, which has relatively bigger internal dimensions. Alternatively, a taper design having a smaller taper length may also be obtained with relaxed design specification.
[0072] In another aspect of the present disclosure, the length of the designed taper may be controlled by using a thinner substrate thickness and a larger load impedance. By way of example, in the example, the thickness of the substrate may be changed to 150 um and the load impedance Z1 may be changed to 13 Ohm, thereby resulting in a designed taper length of 6.61 mm with 21 steps, which are illustrated in
[0073] However, it is noted that even with the substrate thickness of 150 um, the design length of the taper (e.g., 6.61 mm) may still be greater than what is desired. As such, the load impedance may be further varied based on trial and error until a desired result is obtained.
[0074] As mentioned above, by utilizing a taper design, a better impedance matching in the optical devices or equipment including the DML packaging may be achieved and the improved impedance matching contributes to the improvement of an overall performance. As a result, the overall performance of an optical system, device or equipment may become excellent even with some variations of source impedance, load impedance, printed wiring board (PWB) line impedance, TO/submount impedance, and the like.
[0075] In another aspect of the present disclosure, the impedance values of PWB and TO and submount may be fixed to certain values, respectively. Even with some variations of PWB and TO and submount, the overall performance may not be affected as much. Also, a flex circuit may be designed with a modified or simpler taper design, which may be easier to implement.
[0076] As mentioned above, a taper may be designed and implemented to match the different impedance values, for example, to address the impedance mismatch between 25 Ohm and 10 Ohm. Further, using the certain design requirements, a total length of the taper may be 19 mm, which may be too long to implement in a flex circuit and DML TO, and as a result, it may require many iterations of taper designs as well as modifications of input parameters. Further, the taper that is designed may include multiple sections, for example, three sections, which correspond to different components as shown in
[0077]
[0078] Also, as mentioned above, in the example shown in
[0079] Further, in the example, it is noted that the first section and the third section of the taper are relatively shorter and their impedance may be approximated as average values of the three segments included therein, respectively. Also, as for the flex circuit, the total length of the flex circuit may be 13.65 mm, which may be too long to fit in, and thus may lead to further iterations of the design of a taper length. Also, for the second section, the segments may be grouped into 5 subgroups and each subgroup's average impedance may be used for a new impedance of each subgroup.
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089] In various aspects of the present disclosure, in one example, a better impedance matching of a DML package matching at 25 Ohm has been demonstrated based on the implementation of a taper design between components. As a result, the overall performance of an optical device or equipment incorporating the DML package and the taper design has shown to have improved significantly even with some variations of source impedance, load impedance and TO/submount impedance. It is also noted that slightly reduced source impedance and slightly increased load impedance may result in a better impedance matching too.
[0090] Further, in another aspect of the present disclosure, the taper may be designed and implemented for higher performance from PWB to DML. In another aspect of the present disclosure, the PWB and TO and submount impedance may be fixed to a value, and even with some variations of PWB and TO and submount, the overall performance may not be significantly affected. Also, the flex may be designed with one or more modified taper designs, which leads to easier implementation.
[0091] As such, the present disclosure provides a new novel taper design and applications thereof for impedance matching between various components in an optical device or equipment. By way of example, different impedance of a DML and a DML driver in a TO package may be effectively matched, thereby improving the performance of the DML packaged in TO and the overall performance of an optical communication device, system or equipment including thereof.
[0092] Further, as a result, the implementation of the present technology may lead to numerous benefits including a better matched design, improved performance, a lower driving voltage and less power consumption, reduced reflection, reduced radio frequency radiation, etc.
[0093] As shown above, various methods, techniques, arrangements or their variants may be implemented for matching different impedance values using a design and implementation of a tapered transmission line in an optical device or equipment. Other embodiments of the present technology may also be possible and are not limited to the disclosed embodiments herein.
[0094] In the present disclosure, a singular form may include a plural form if there is no clearly opposite meaning in the context. Also, as used herein, the article a is intended to include one or more items. Further, no element, act, step, or instruction used in the present disclosure should be construed as critical or essential to the present disclosure unless explicitly described as such in the present disclosure. As used herein, except explicitly noted otherwise, the term comprise and variations of the term, such as comprising, comprises, and comprised are not intended to exclude other additives, components, integers or steps. The terms first, second, and so forth used herein may be used to describe various components, but the components are not limited by the above terms. The above terms are used only to discriminate one component from other components, without departing from the scope of the present disclosure. Also, the term and/or as used herein includes a combination of a plurality of associated items or any item of the plurality of associated items. Further, it is noted that when it is described that an element is coupled or connected to another element, the element may be directly coupled or directly connected to the other element, or the element may be coupled or connected to the other element through a third element. Also, the term include or have as used herein indicates that a feature, an operation, a component, a step, a number, a part or any combination thereof described herein is present. Further, the term include or have does not exclude a possibility of presence or addition of one or more other features, operations, components, steps, numbers, parts or combinations. Furthermore, the article a as used herein is intended to include one or more items. Moreover, no element, act, step, or instructions used in the present disclosure should be construed as critical or essential to the present disclosure unless explicitly described as such in the present disclosure.
[0095] Although the present technology has been illustrated with specific examples described herein for purposes of describing example embodiments, it is appreciated by one skilled in the relevant art that a wide variety of alternate and/or equivalent implementations may be substituted for the specific examples shown and described without departing from the scope of the present disclosure. As such, the present disclosure is intended to cover any adaptations or variations of the examples and/or embodiments shown and described herein, without departing from the spirit and the technical scope of the present disclosure.