MATERIALS AND METHODS FOR PASSIVE RADIATIVE COOLING
20210078038 ยท 2021-03-18
Assignee
Inventors
Cpc classification
C09D133/10
CHEMISTRY; METALLURGY
C09D127/16
CHEMISTRY; METALLURGY
B05D7/544
PERFORMING OPERATIONS; TRANSPORTING
C08K2201/005
CHEMISTRY; METALLURGY
C09D127/16
CHEMISTRY; METALLURGY
C09D133/08
CHEMISTRY; METALLURGY
B05D5/00
PERFORMING OPERATIONS; TRANSPORTING
C09D127/20
CHEMISTRY; METALLURGY
International classification
B05D5/06
PERFORMING OPERATIONS; TRANSPORTING
B05D7/00
PERFORMING OPERATIONS; TRANSPORTING
C09D127/20
CHEMISTRY; METALLURGY
C09D133/08
CHEMISTRY; METALLURGY
C09D133/10
CHEMISTRY; METALLURGY
Abstract
A coating including a relatively thin visible-absorptive layer atop a relatively thick non-absorptive, solar-scattering underlayer. The thin top layer enables efficient absorption of appropriate visible wavelengths to show specific colors, and minimizes absorption in the infrared radiation in sunlight due to its relatively small thickness. Meanwhile, the bottom layer maximizes the backscattering of infrared light without absorption to reduce solar heating.
Claims
1. A coating for use on a surface, the coating comprising: a colorant layer configured to selectively absorb one or more wavelengths of visible light, the colorant layer comprising one or more dyes, one or more pigments, one or more polymer binders, or combinations thereof; and a scattering layer disposed beneath and separate from the colorant layer, the scattering layer configured to backscatter solar wavelengths of near infrared light and short-wavelength infrared light; wherein the scattering layer has a thickness between about 1 greater and about 100 greater than that of the colorant layer.
2. The coating according to claim 1, wherein the thickness of the scattering layer is between about 20 greater and about 30 greater than that of the colorant layer.
3. The coating according to claim 1, wherein the scattering layer comprises a porous polymer.
4. The coating according to claim 3, wherein the colorant layer comprises a porous polymer.
5. The coating according to claim 4, wherein the porous polymer has a mean pore size between about 0.1 m and about 50 m.
6. The coating according to claim 5, wherein the porous polymer comprises poly(vinylidene fluoride-co-hexafluoropropene) or poly(methyl methacrylate).
7. The coating according to claim 1, wherein the colorant layer and the scattering layer comprise titanium dioxide, silicon dioxide, aluminum oxide, or combinations thereof.
8. The coating according to claim 1, wherein the colorant layer has an R.sub.VIS greater than about 0.01 and an R.sub.NSWIR greater than about 0.10.
9. The coating according to claim 1, wherein the colorant layer comprises one or more pigments having a particle size less than about 100 nm.
10. The coating according to claim 1, wherein the dyes, pigments or polymers in the colorant layer exhibit minimal scattering of near infrared light and short-wavelength infrared light.
11. A method for coating a surface, comprising: applying a first material comprising either at least one polymer and at least one liquid or a mixture comprising titanium dioxide, a polymer binder, and a liquid to the surface to form a scattering layer having an R.sub.NSWIR greater than about 0.5; allowing the liquid in the scattering layer to evaporate; and applying a second material comprising at least one of a dye, pigment, polymer binder, or a combination thereof to the scattering layer to form a colorant layer.
12. The method according to claim 11, wherein the at least one polymer comprises poly(vinylidene fluoride-co-hexafluoropropene) or poly(methyl methacrylate).
13. The method according to claim 12, wherein the step of applying a first material further comprises applying an amount of the first material such that the scattering layer has a thickness between about 1 greater and about 100 greater than that of the colorant layer.
14. The method according to claim 12, wherein the first material further comprises a solvent and wherein the liquid comprises water.
15. The method according to claim 14, wherein the step of allowing the liquid to evaporate comprises allowing the solvent and the liquid to evaporate so as to leave behind pores in the at least one polymer.
16. A kit for coating a surface, comprising: a first material comprising either at least one polymer and at least one a liquid or a mixture comprising titanium dioxide, a polymer binder, and a liquid; and wherein the first solution is configured to form a scattering layer on the surface, and the scattering layer is configured to backscatter solar wavelengths of near infrared light and short-wavelength infrared light and having an R.sub.NSWIR greater than about 0.5; a second solution comprising at least one of a dye, pigment, polymer binder, or a combination thereof; and wherein the second solution is adapted to form a colorant layer on top of the scattering layer, the colorant layer is configured to selectively absorb one or more wavelengths of visible light.
17. The kit according to claim 16, wherein the first material comprises a solution comprising at least one of poly(vinylidene fluoride-co-hexafluoropropene) and poly(methyl methacrylate), a solvent, and a liquid non-solvent.
18. The kit according to claim 17, wherein the second solution comprises poly(vinylidene fluoride-co-hexafluoropropene).
19. The kit according to claim 17, wherein the solvent comprises acetone and the liquid non-solvent comprising water.
20. The kit according to claim 16, wherein the scattering layer comprises pores in the at least one polymer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings show embodiments of the disclosed subject matter for the purpose of illustrating the invention. However, it should be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DESCRIPTION
[0028] Referring now to
[0029] In the embodiment shown in
[0030] In this embodiment, the scattering layer 102 is disposed beneath and separate from the colorant layer 101. In this embodiment, the scattering layer 102 is configured to backscatter solar wavelengths of near infrared light and short-wavelength infrared light. In some embodiments, the coating 100 includes one or more solar scattering underlayers. In some embodiments, the scattering layer 102 has a thickness between about 1 greater and about 100 greater than that of the colorant layer 101. In some embodiments, the scattering layer has a thickness between about 1 greater and about 30 greater than that of the colorant layer 101. In some embodiments, the scattering layer has a thickness between about 20 greater and about 30 greater than that of the colorant layer 101.
[0031] In some embodiments, the colorant layer 101 absorbs visible wavelengths that are complementary to a desired color. In some embodiments, the colorant layer exhibits highly selective absorption of visible wavelengths. In some embodiments, the colorant layer exhibits minimal scattering of NSWIR wavelengths, which includes near infrared light and short-wavelength infrared light. In some embodiments, the dyes, pigments, or polymers in the colorant layer exhibit minimal scattering of near infrared light and short-wavelength infrared light. In some embodiments, the colorant layer comprises one or more pigments having a particle size less than about 100 nm. In other embodiments, the colorant layer comprises one or more pigments having a particle size less than about 75 nm, less than about 50 nm, less than about 20 nm, and less than about 10 nm. In some embodiments, minimal NSWIR scattering is achieved in the colorant layer by using pigments or organic dyes dissolved in polymers with such small particle sizes. In some embodiments, the colorant layer comprises any suitable color or combination of colors, e.g., black, red, blue, yellow, etc. In some embodiments, the colorant layer includes one or more commercial paints. In some embodiments, the colorant top layer, which has a concentrated colorant (for example, selectively visible absorbing black), ensures a strong, selective absorption of visible wavelengths that are incident or backscattered from the underlayer. In some embodiments, the colorant layer 101 has a reflectance of visible light (R.sub.VIS) greater than about 0.01 and a reflectance of near to short wavelength infrared (R.sub.NSWIR) greater than about 0.10. In some embodiments, the R.sub.NSWIR of the colorant layer is greater than about 0.30 In some embodiments, the colorant layer includes a dye, pigment, or combinations thereof, such that the coating has an R.sub.VIS greater than about 0.05 and an R.sub.NSWIR greater than about 0.30.
[0032] As used herein, the reflectance R or R is defined as the ratio of the reflected solar intensity within a certain wavelength range (.sub.1.sub.2) to the total incident solar intensity in the same range, as expressed below:
where I.sub.solar() is the ASTM G173-03 Global solar intensity spectrum, R() is the sample's spectral reflectance.
[0033] In some embodiments, the scattering underlayer 102 reflects sunlight in the NSWIR region of the spectrum. In some embodiments, the scattering layer 102 is configured to backscatter light having a wavelength between about 0.35 m and about 2.5 In some embodiments, the scattering layer 102 includes one or more polymers. In some embodiments, the scattering layer 102 comprises poly(vinylidene fluoride-co-hexafluoropropene) (P(VdF-HFP)). In some embodiments, the scattering layer comprises poly(methyl methacrylate). In some embodiments, the scattering layer 102 is porous. In some embodiments, the scattering layer 102 comprises a porous polymer. In some embodiments, the porous polymer comprises poly(vinylidene fluoride-co-hexafluoropropene) or poly(methyl methacrylate). In some embodiments, the colorant layer comprises a porous polymer. In some embodiments, the porous polymer of the colorant layer comprises poly(vinylidene fluoride-co-hexafluoropropene) or poly(methyl methacrylate).
[0034] In some embodiments, the porous polymer of the scattering layer has a mean pore size between about 0.1 m and about 50 m. In some embodiments, the mean pore size is between about 0.1 m and about 20 m. In some embodiments, the mean pore size is between about 0.1 m and about 15 m. In some embodiments, the mean pore size is between about 0.1 m and about 10 m. In some embodiments, the mean pore size is between about 0.1 m and about 5 m. In some embodiments, the mean pore size is between about 0.7 m and about 2.5 m. In some embodiments, the mean pore size is between about 0.1 m and about 0.5 m.
[0035] In some embodiments, the scattering layer 102 includes titanium dioxide (TiO.sub.2), silicon dioxide (SiO.sub.2), aluminum oxide (Al.sub.2O.sub.3), or combinations thereof. In some embodiments, both the colorant layer 101 and the scattering layer 102 comprise TiO.sub.2. In some embodiments, the scattering layer includes a TiO.sub.2 based paint. Some embodiments of the disclosure include a bilayer design that is colorful while maintaining high radiative cooling performance, and can be applied like conventional paints.
[0036]
[0037] Thus, a bilayer design according to some embodiments includes a thin, colored layer atop a thicker solar-scattering and non-absorptive underlayer. In some embodiments, the top layer has the same concentration of colorant and composition as a conventional monolayer with a certain target color, although commercial paints can include colorants that are NSWIR absorptive, and often pigments that scatter and absorb NSWIR wavelengths. Without wishing to be bound by theory, because the top layer is thin and scattering by the colorant is weak (if the colorants are nanoparticle pigments) or negligible (dissolved dye) for the NSWIR wavelengths, they are transmitted along short optical paths and without much absorption into the underlayer. Once in the solar-scattering underlayer, the NSWIR wavelengths are strongly backscattered without absorption into the top-layer, through which they pass mostly unimpeded into free space. Not only does this reduce unwanted NSWIR absorption, but also yields a vivid color using a thin layer of colorant. Furthermore, given that any organic dyes, pigments and polymer binders for the top layer are thermally emissive, c is not significantly impacted. The overall effect is enhanced cooling, with lowered colorant usage.
[0038]
[0039] In one embodiment of a kit 310 for coating a surface and a method for coating a surface according to some embodiments of the present disclosure, the first solution 303 comprises at least one polymer and at least one of a solvent and a liquid non-solvent. After application of the first layer, the at least one of the solvent and the liquid non-solvent in the scattering layer is allowed to evaporate, leaving behind pores 307 in the at least one polymer of which the scattering layer 302 is comprised.
[0040] As described previously, the scattering layer 302 formed by the first solution is configured to backscatter solar wavelengths of near infrared light and short-wavelength infrared light. The colorant layer 301 formed by the second solution is configured to selectively absorb one or more wavelengths of visible light. In some embodiments, the step of applying the first solution or material 303 further comprises applying an amount of the first solution or material such that the scattering layer has a thickness between about 1 greater and about 100 greater than that of the colorant layer.
[0041] In some embodiments, the at least one polymer in the first solution or material comprises poly(vinylidene fluoride-co-hexafluoropropene) or poly(methyl methacrylate). In some embodiments, the second solution or material also comprises poly(vinylidene fluoride-co-hexafluoropropene) or poly(methyl methacrylate). In some embodiments, the first solution or material comprises a solvent and a liquid non-solvent, where the solvent or material comprises acetone and the liquid non-solvent comprises water. In some embodiments, the second solution further comprises a solvent, and in other embodiments, comprises at least one of a solvent and a liquid non-solvent.
[0042] A kit according to one exemplary embodiment comprises a first solution comprising P(VdF-HFP) powder (Kynar Flex 2801), acetone (solvent), and water (liquid non-solvent) with a weight ratio of 1:8:1, respectively, and a second solution comprising Perylene Black (Oakwood Chemical) and P(VdF-HFP) dispersed in acetone in concentrations of 1 mg mL.sup.1 and 150 mg mL.sup.1 respectively. Other colors are used in other embodiments, including, but not limited to, commercial paints such as 2066-30 Big Country Blue, 2086-30 Rosy Blush, and 2021-30 Sunshine from Benjamin Moore.
[0043] To create a bilayer colored cooler according to an embodiment of the present disclosure, a 2-step process according to an embodiment of the disclosure is employed. The first solution was applied (painted) on a plastic substrate to form a white layer with a thickness of 500 m. The porous P(VdF-HFP) underlayer is thereby created using a phase inversion method. The volatile acetone rapidly evaporates leaving behind the water and polymer mixture. This mixture then phase separates, much like an oil and water mixture. This forms pores in the polymer as the micro-droplets of water evaporate. The layer containing the colorant is then painted on top of the scattering layer.
[0044] The pores that are left behind are good at both back-scattering sunlight and emitting thermal radiation back out to space. Some embodiments of this coating can reflect up to 98% of incoming sunlight, including infrared, visible, and ultraviolet wavelengths. This is more than typical white paint which only reflects about 80% of incoming visible light, while still absorbing building-heating IR and UV rays.
[0045] Certain embodiments of the present disclosure were tested alongside monolayer commercial paints of the same colors, which were both fabricated by a simple painting method. Specifically, two embodiments of solar-scattering underlayers were investigated. The first was a 500 m thick layers of 50% porous P(VdF-HFP), which included interconnected micro- and nanopores, leading to highly efficient backscattering of sunlight. The second embodiment tested was 250 m nonporous TiO.sub.2-based white paint coating. The solid volumes per area in the two samples were the same. To ensure a fair comparison (i.e. near-indistinguishable visible appearance), the same thickness of solid commercial paints was used as the top-layer of our bilayer design and the monolayer. In these tests, the commercial paints used were: Perylene Black (Oakwood Chemical) 2066-30 Big Country Blue, 2086-30 Rosy Blush, and 2021-30 Sunshine from Benjamin Moore.
[0046] When compared to commercial monolayer paints, the two bilayer designs show near-identical colors, but with a significantly higher R.sub.NSWIR (
[0047] In the NSWIR wavelengths shown in
TABLE-US-00001 TABLE 1 The reflectance values of the colored cooling coatings in visible (0.4-0.74 m, R.sub.VIS) and NSWIR regions (0.74-2.5 m, R.sub.NSWIR). P, T and M correspond to the porous P(VdF-HFP)-based bilayer, TiO.sub.2-based bilayer and monolayer. Black Blue Red Yellow Sample P T M P T M P T M P T M R.sub.VIS 0.07 0.06 0.05 0.17 0.17 0.15 0.39 0.38 0.35 0.59 0.58 0.54 R.sub.NSWIR 0.81 0.73 0.30 0.63 0.58 0.43 0.84 0.79 0.74 0.86 0.80 0.69
Without wishing to be bound by theory, the difference between the porous P(VdF-HFP) and TiO.sub.2-based bilayers, meanwhile, is mainly due to the superior NSWIR scattering by the large micropores of P(VdF-HFP) compared to those by small TiO.sub.2 pigments. Porous P(VdF-HFP), therefore, is an excellent choice for the bottom scattering layer in some embodiments. In addition to the high R.sub.NWSIR, the bilayer CRC also maintains a high thermal emittance of between about 0.93 to about 0.96 within the LWIR window (See Supplementary FIG. 4 from U.S. Prov. Pat. Appl. No. 62/901,932) due to the intrinsically emissive nature of the top and bottom layer.
[0048] The enhancements in R.sub.NSWIR in some embodiments of the present disclosure lead to better daytime cooling performances. To demonstrate this, the above bilayer and monolayer samples of each color were exposed to direct sunlight.
[0049]
[0050]
[0051]
[0052] Thus, methods, systems, and materials according to some embodiments of the present disclosure advantageously provide a paintable bilayer coating that can simultaneously achieve vivid colors and efficient radiative cooling, and can be applied like conventional paints and reduce usage of colorants in paints. The bilayer design according to some embodiments can achieve color, like commercial paints, but can efficiently reflect the invisible infrared part of sunlight than the latter. Typical scattering media often see significantly shallower penetration by shorter, visible wavelengths of sunlight than by longer, NSWIR wavelengths. Consequently, thick paint coatings are needed to achieve a high R.sub.NSWIR. However, this also leads to an overuse of colorants, as visible light may not reach those deep within the coating. Further, even when they are selectively absorptive in the visible wavelengths, colorants have at least a trailing NSWIR absorptivity. Consequently, when dispersed within a scattering medium (e.g., TiO.sub.2 based paints), they can still strongly absorb NSWIR wavelengths due to long optical paths of scattered light, lowering R.sub.NSWIR and reducing PDRC capability.
[0053] The performance of some embodiments of the present disclosure, especially some embodiments that include P(VdF-HFP)-based bilayers, is improved over monolayer commercial paints. Under strong sunlight, this results in lowered temperatures (sometimes up to 15 degrees Celsius, depending on the color). By tuning the colorant components and amount, the R.sub.NWSIR and color shades of some embodiments of the disclosure can be further controlled. Some embodiments demonstrate a simple, inexpensive, and scalable method to make a paintable colored radiative coating addressing both aesthetic and cooling requirements.
[0054] Although the invention has been described and illustrated with respect to exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without parting from the spirit and scope of the present invention.