C-SHAPED TOOL HOLDER, SETTING DEVICE WITH THE C-SHAPED TOOL HOLDER AND METHOD FOR SETTING AN OFFSET DIFFERENCE OF THE C-SHAPED TOOL HOLDER
20230415222 ยท 2023-12-28
Inventors
Cpc classification
B21J15/36
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21J15/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A C-shaped tool holder has a first leg and a second leg that is arranged opposite to the first leg, a connecting piece by which the first leg and second leg are connected with each other at a respective connecting end. An operating end of the first leg serves for fastening a punch in the direction of the operating end of the second leg, and an operating end of the second leg serves for fastening a die dome wherein an offset difference due to a gravity-caused offset between the operating ends of the first and second legs can be minimized by at least one compensating element which is arranged at one or more of the following elements: the first leg, the second leg or the connecting piece.
Claims
1. A C-shaped tool holder with a frame structure defining a frame plane comprising a) a first leg and a second leg that is arranged opposite to the first leg, each leg including a connecting end and an operating end, b) a connecting piece by means of which the first leg and the second leg are connected with each other at the respective connecting end, wherein c) the operating end of the first leg serves for fastening a punch with an associated drive unit defining a movement direction of the punch in the direction of the operating end of the second leg, and the operating end of the second leg serves for fastening a die dome wherein d) an offset difference due to a gravity-caused offset between the operating end of the first and the operating end of the second leg perpendicular to the frame plane can be minimized by at least one compensating element which is arranged at one or more of the following elements: the first leg, the second leg or the connecting piece, and e) an intersecting point of a first straight line corresponding to the movement direction of the punch in the direction of the operating end of the second leg, and a second straight line extending from the operating end of the second leg in the direction of the operating end of the first leg, is settable to an operating point by means of the at least one compensating element.
2. The C-shaped tool holder according to claim 1, wherein the at least one compensating element has in cross section a first axial geometrical moment of inertia and a second axial geometrical moment of inertia that is larger than the first axial geometrical moment of inertia, and the at least one compensating element is arranged so that the second axial geometrical moment of inertia acts perpendicularly to the frame plane.
3. The C-shaped tool holder according to claim 1, wherein the compensating element has a profile shape having one of the following shapes in cross section: rectangle, semi-circle, circular layer, triangle, T-shape, double-T-shape, L-shape, U-shape, trapezoid or a combination thereof.
4. The C-shaped tool holder according to claim 1, wherein the at least one compensating element includes at least two fastening points, preferably at least four, six, eight or ten fastening points and particularly preferred a plurality of fastening points.
5. The C-shaped tool holder according to claim 1, wherein the compensating element has the shape of a hollow profile or bowl profile and furthermore, two slot nuts are present between the compensating element and the first leg, the second leg or the connecting piece.
6. The C-shaped tool holder according to claim 1, wherein the compensating element is releasably fastened to the corresponding one of the legs or the connecting piece.
7. The C-shaped tool holder according to claim 1 comprising two compensating elements.
8. The C-shaped tool holder according to claim 1 comprising a framework like frame structure.
9. The C-shaped tool holder according to claim 1 comprising at the operating end of the first leg a punch with an associated drive unit and at the operating end of the second leg a die dome.
10. A setting device with a C-shaped tool holder according to claim 1, wherein at the operating end of the first leg, a punch with an associated drive unit and at the operating end of the second leg, a die dome is fastened.
11. The setting device according to claim 10, wherein the setting device is fastened to a multi-axle robot by means of the C-shaped tool holder.
12. A method for setting an offset difference between a first and a second leg of a C-shaped tool holder according to claim 1, comprising the steps: a. arranging the C-shaped tool holder in a way that a frame plane is aligned perpendicular to gravity, after that, b. determining a first offset of the first leg with respect to the frame plane and c. determining a second offset of the second leg with respect to the frame plane, after that, d. fastening at least one compensating element to one or more of the following: the first leg, the second leg or the connecting piece, and e. minimizing an offset difference between the operating end of the first and the operating end of the second leg.
13. The method according to claim 12, with the further step: f. setting an intersecting point of a first straight line, which corresponds to a direction of movement of the punch in the direction of the operating end of the second leg, and of a second straight line, which extends from the operating end of the second leg in the direction of the operating end of the first leg, by means of the at least one compensating element to an operating point.
14. The method according to claim 12, wherein in cross section, the at least one compensating element comprises a first axial geometrical moment of inertia and a second axial geometrical moment of inertia that is bigger than the first axial geometrical moment of inertia, and the step of fastening takes place such that the compensating element is arranged in a way that the second axial geometrical moment of inertia acts perpendicularly to the frame plane.
15. The method according to claim 12, wherein the at least one compensating element is fastened via at least two fastening points to the first leg, the second leg or the connecting piece.
16. The method according to claim 12, wherein the at least one compensating element is releasably fastened to the first leg, the second leg or the connecting piece.
17. The method according to claim 12, wherein the at least one compensating element has the shape of a hollow profile or a bowl profile and at least two slot nuts are present between the compensating element and the first leg, the second leg or the connecting piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In the following, the present disclosure will be described in detail based on the drawings. In the drawings, the same reference signs denote the same components and/or elements. They show:
[0044]
[0045]
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[0049]
[0050]
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[0052]
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DETAILED DESCRIPTION
[0058] In the following and with respect to
[0059] For the better understanding of the further explanations, a vertical tool position is assumed, as is indicated in
[0060] As can be seen in
[0061] From left to right, figure T a show a centrally mounted binding unit 3, whose binding surface to the multi-axle robot extends parallel to the x-axis as well as parallel to the z-axis of the Cartesian coordinate system. In the further three illustrations of
[0062]
[0063] Now, with respect to
[0064] For this purpose, the upper view of
[0065] Due to the weight, which may be of the punch 24, with drive unit as well as of the die dome 34, same bend down with respect to
[0066] The portion of permitted eccentricity is shown above and below the die dome 34 by means of the drawn-in lines. The intersecting point of the first straight line with this permitted portion provides an overview of the theoretically possible combinations of C-shaped tool holder 1 and size of the die dome 34 with the same punch 24 with drive unit.
[0067] The underlying aspects of this deformation/Underlying aspects caused by bending are now discussed with respect to the schematic
[0068] Both figures schematically show the C-shaped tool holder 1 where the binding unit 3 is bound centrally to the connecting piece 40. For orientation, the Cartesian coordinate system with x, y and z-axis is drawn in which is used in the application as the reference system.
[0069] The frame plane R which is defined by the frame structure 10 thus lies in the x, y-level, as shown at the beginning. Due to the horizontal arrangement of the C-shaped tool holder 1, the frame plane R therefore extends parallel to the ground.
[0070] The punch 24 with drive unit is provided at the operating end 22 of the first leg 20. It is marked as first mass m.sub.1. The die dome 34 is provided at the operating end 32 of the second leg 30. It is marked as second mass m.sub.2. The first mass m.sub.1 is bigger than the mass m.sub.2, so that the resulting first force F.sub.1 at the operating end 22 of the first leg 20 is larger than the resulting second force F.sub.2 at the operating end 32 of the second leg 30. This is illustrated both with the arrows at the forces F.sub.1, F.sub.2 as well as by the dimensioning of the boxes symbolizing the masses.
[0071] The distance to the binding unit 3 is relevant for the behavior of each leg 20, 30 at the operating end 22, 32, as the binding unit 3 depicts the fastening point. Schematically, each leg 20, 30 therefore turns into a first cantilever parallel to the x-axis and a second cantilever parallel to the y-axis. Thus, the first leg 20 comprises the cantilever a.sub.x in the x-direction or parallel to the x-axis, respectively, and the cantilever a.sub.y in the y-direction or parallel to the y-axis, respectively. In the same way, the second leg 30 comprises the cantilever b.sub.x in x-direction or parallel to the x-axis, respectively, and the cantilever b.sub.y in y-direction or parallel to the y-axis, respectively.
[0072]
[0073] A corresponding deflection w can generally be calculated with the formula (1):
with F being the force, 1 being the length of the cantilever, E being the elasticity module and I being the geometrical moment of inertia of the leg cross section.
[0074] The second problem is made clear in
[0075] Beside the deflection of the legs 20, 30, an inclination can therefore be observed at the same time, which results in an angular offset. The inclination can generally be calculated with the formula (2)
with F being the force, 1 being the length of the cantilever, E being the elasticity module and I being the geometrical moment of inertia of the leg cross section.
[0076] Therefore, both the offset difference .sub.z should be minimized as well as the angular offset should be considered in order to realize an optimal working. Furthermore, the intersecting point S of the first straight line G.sub.1 and the second straight line G.sub.2 are set in a way that the two straight lines meet at the operating point, i.e. the intersecting point S corresponds to the operating point.
[0077] The deflections of the first 20 and of the second leg 30 are adjusted so that the offset or the offset difference .sub.z, respectively, is the same or at least close to 0. Consequently, the requirement that the deflection of the first leg 20 and the deflection of the second leg 30 is approximately the same is fulfilled as far as possible.
[0078] The deflection of the first leg 20, that is marked with w.sub.a in the following, and the deflection of the second leg 30, that is marked with w.sub.b in the following, are each constituted of a component in x-direction and a component in y-direction, equivalent to the cantilevers. This results in formula (3) due to the application of the superposition:
[0079] The inclination of the first and the second leg 20, 30 with respect to the x-direction causes, as explained above, the first straight line G.sub.1 and the second straight line G.sub.2 to meet at the intersecting point S. The angular offset is negligibly small regarding the deflections, it is, however, important for the intersecting point S.
[0080] In order to solve this,
[0081] In the illustrated example, the compensating element 50 consists of a U-shaped profile having ten openings 52. Two openings 52 are provided directly next to one another at a first axial end while the remaining eight openings 52 are provided at a distance to that and starting at the second axial end. Even if in the present example, two openings 52 are arranged next to one another at the first axial end, the use of one opening 52 each is sufficient for realizing the function. The frame structure 10 of the C-shaped tool holder 1 comprises corresponding openings 16. This is for example shown in
[0082] The geometrical moments of inertia of the first 20 and the second leg 30 are normally not constant over the length of the first 20 and the second leg 30. By using the compensating element 50, the respective geometrical moment of inertia is, however, increased and the deflection is reduced by that until the first G.sub.1 and the second straight line G.sub.2 meet at the operating point so that the operating point and the intersecting point S coincide.
[0083] In
[0084] Beside the shape of the compensating element, the effect of the compensating element 50 is influenced by the position of the pins 54. This is explained with respect to
[0085] A maximal effective length L.sub.max of the compensating element 50 is thus determined by the distance of the openings 52 at the axial ends. The effective length L.sub.eff is determined by the distance of the two pins 54 that are furthest from one another. The minimum length, which should be chosen as the effective length L.sub.eff, may correspond to at least one third of the cantilever a.sub.y of the first leg 20 in y-direction when using the central fastening portion 12, i.e. when using the central fastening portion 12, L.sub.eff a.sub.y applies. When using the upper fastening portion 14, the compensating element 50 may be arranged at the connecting piece 40, as is shown in
[0086]
[0087] By doing so, the problems described at the beginning can be considered by suitably choosing the cross-sectional shape of the compensating element 50, because different geometrical moments of inertia offer a possibility of setting the centricity.
[0088] The compensating element 50 therefore may have a first axial geometrical moment of inertia and a second axial geometrical moment of inertia in cross section that is larger than the first axial geometrical moment of inertia. The at least one compensating element 50 is furthermore arranged so that the second axial geometrical moment of inertia acts perpendicularly to the frame plane R. With the axial geometrical moment of inertia, the cross-sectional dependency of the deflection of the at least one compensating element 50 under load is considered. In this context, the deflection of the at least one compensating element 50 is the smaller the bigger the axial geometrical moment of inertia is. For this reason, in the present embodiment, the at least one compensating element 50 may be arranged at the first leg 20 in a way that the gravity causes the smaller deflection. Thus, the bigger axial geometrical moment of inertia acts perpendicularly to the frame plane R. For the better comprehensibility, this is explained by means of a compensating element 50 that is rectangular in cross section. Same has a height h in cross section that is larger than its width b.
[0089] When this rectangular compensating element 50 is arranged at the first leg in a way that the height h extends parallel to the x-axis and the width b extends parallel to the z-axis, i.e. out of the frame plane, the axial geometrical moment of inertia of the compensating element 50 in case of a deflection around an axis parallel to the x-axis, i.e. in case of a gravity-induced deflection, is calculated as follows:
[0090] However, if the compensating element 50 is arranged at the first leg 20 in a way that the width b extends parallel to the x-axis and the height h extends parallel to the z-axis out of the frame plane, the axial geometrical moment of inertia in case of a deflection around an axis parallel to the x-axis, i.e. in case of a gravity-induced deflection, is calculated as follows:
[0091] As the height h is larger than the width b, only in the latter case does the larger axial geometrical moment of inertia act perpendicularly to the frame plane R. Thus, the compensating element 50 and its cross-sectional shape may be used effectively as in the first case, the larger geometrical moment of inertia acts in the frame plane R, namely in case of a deflection around an axis parallel to the z-axis.
[0092] The selected effective length L.sub.eff of the compensating element 50 as well as the assembly position offer further setting possibilities and depend on the weight forces and the respective lengths of the cantilevers measured from the binding, i.e. on top or centrally, to the point of force application, i.e. the drive end 22, 32.
[0093] For a further optimization,
[0094] A further advantage of the use of the slot nuts 56 is discussed in the following because with the slot nuts 56, the distance of the compensating element 50 to the frame plane R of the C-shaped tool holder 1 can be varied. For this purpose, slot nuts 56 are used which have different extensions parallel to the z-axis, so that the Steiner proportion (parallel axis theorem) and thus the geometrical moment of inertia is increased. This is clarified in the following with reference to
[0095] In the state of the art, stiffening elements such as profiles, springs and absorbers are installed symmetrically to the frame plane R in a C-shaped tool holder so as to minimize the operating force-induced bending open of the tool holder. For this purpose, exemplary reference is made to DE 10 2007 020 166 A1 that is discussed in the introductory part.
[0096] This approach is, however, not suitable for the gravity-induced deflection of the C-shaped tool holder 1 addressed in the present application, as for this purpose, the compensating elements 50 would have to be positioned laterally at the C-shaped tool holder 1 in order to counteract the gravity acting in the horizontal position transverse to the frame plane R.
[0097] This requirement becomes apparent when calculating the geometrical moment of inertia of the compensating element 50 with respect to the x-axis which lies in the frame plane R. The overall geometrical moment of inertia I.sub.P,x,ges. of the compensating element 50 increases by the Steiner proportion, i.e. by the distance of the centroid of the area SF of the compensating element 50 from the frame plane R in z-direction to the square multiplied with the cross-sectional surface of the compensating element A.sub.P. This is illustrated in the following formula (4)
I.sub.P,x,ges.=I.sub.P,x+l.sub.P,z.sup.2A.sub.P.
[0098] Here, I.sub.P,x,ges. constitutes the complete geometrical moment of inertia of the compensating element 50, I.sub.P,x. is the geometrical moment of inertia of the compensating element 50 with respect to or around the x-axis, I.sub.P,z is the distance of the centroid of the area S.sub.F of the compensating element 50 to the reference axis, i.e. to the x-axis and A.sub.P is the cross-sectional surface of the compensating element 50. For the purpose of completeness, the width b.sub.C of the first leg 20 as well as the cross-sectional surface A.sub.C of the upper leg 20 and the bending torque M around the x-axis is also drawn into
[0099] The larger the distance to the frame plane R is chosen, the larger is the Steiner proportion. The following inequality according to formula (5) may be adhered to for a sufficient resistance against gravity:
l.sub.P,z>0
which may be
[0100] When choosing the distance in z-direction, it should be considered for the purpose of completeness that the distance influences the arising interfering contour. Therefore, a middle course should be chosen.
[0101]
[0102] For the sake of completeness, it should be emphasized that a fastening of the fastening element(s) 50 may also take place at the outer edge surfaces or the inner edge surfaces of the C-shaped tool holder 1.
[0103] Now, with reference to
[0104] As soon as the respective offset has been detected, at least one compensating element 50 is fastened to one or more of the first leg 20, the second leg 30 or the connecting piece 40 in step D. An offset difference .sub.z between the operating end 22 of the first leg 20 and the operating end 32 of the second leg 30 is minimized by that (step E).
[0105] In addition, a setting of a intersecting point S of a first straight line G.sub.1 which corresponds to a movement direction of the punch in the direction of the operating end 32 of the second leg 30, and a second straight line G.sub.2 which extends from the operating end 32 of the second leg 30 in the direction of the operating end 22 of the first leg 20, takes place in step F by the at least one compensating element 50 to an operating point.