REFRIGERATED MERCHANDISER
20230414013 ยท 2023-12-28
Inventors
- Felix Coronado (Danville, CA, US)
- Al M. Arrosagaray (Owasso, OK, US)
- Robert Mullen (Anaheim, CA, US)
- Alex J. Evdokimoff (Murrieta, CA, US)
Cpc classification
International classification
Abstract
A refrigerated merchandiser including a case including case structure defining a product display area, a refrigeration system supported by the case to condition the product display area, a first refrigerated section including a first product display arrangement supported by the case structure and positioned in a first portion of the product display area, and a second refrigerated section including a second product display arrangement that is supported by the case structure and positioned in a second portion of the product display area. The refrigeration system communicates with the first and the second portions of the product display area to respectively maintain the same within a predetermined temperature range. One or both the first product display arrangement or the second product display arrangement is replaceable, without the use of tools, by a third product display arrangement that is different from the first product display arrangement and the second display arrangement.
Claims
1. A refrigerated merchandiser comprising: a case including case structure defining a product display area; a refrigeration system supported by the case to condition the product display area; a first refrigerated section including a first product display arrangement supported by the case structure and positioned in a first portion of the product display area, the refrigeration system in communication with the first portion of the product display area to maintain the first portion of the product display area within a predetermined temperature range; and a second refrigerated section including a second product display arrangement that is supported by the case structure and that is positioned in a second portion of the product display area, the refrigeration system in communication with the second portion of the product display area to maintain the second portion of the product display area within the predetermined temperature range; wherein one or both the first product display arrangement or the second product display arrangement is replaceable by a third product display arrangement that is different from the first product display arrangement and the second display arrangement.
2. The refrigerated merchandiser of claim 1, wherein one or both of the first product display arrangement and the second product display arrangement includes a plurality of shelves supported by the case structure, and wherein the plurality of shelves have a first configuration.
3. The refrigerated merchandiser of claim 2, wherein the plurality of shelves is a first plurality of shelves, wherein the third product display arrangement includes a counter assembly or a second plurality of shelves having a second configuration different from the first configuration, and wherein each configuration is configured to be assembled onto the case without tools.
4. The refrigerated merchandiser of claim 1, wherein the case structure includes a base and a rear wall, and wherein the refrigeration system is in communication with each of the first portion of the product display area and the second portion of the product display area at least partially through the rear wall.
5. The refrigerated merchandiser of claim 1, wherein the case structure includes a base, a rear wall, and a canopy, wherein the refrigeration system is in communication with each of the first portion of the product display area and the second portion of the product display area through the canopy and the rear wall, and wherein the first product display arrangement and the second product display arrangement are side-by-side in the case.
6. The refrigerated merchandiser of claim 1, wherein the refrigeration system includes one or more fans configured to generate an airflow toward the first product display arrangement along a first airflow path, the airflow from the refrigeration system to the second product display arrangement is guided along a second airflow path, and the airflow from the refrigeration system to the third product display arrangement is guided along a third airflow path that is different than either the first airflow path or the second airflow path.
7. A refrigerated merchandiser comprising: a case including a base, a rear wall, and a canopy at least partially defining a product display area having a first refrigerated section and a second refrigerated section laterally adjacent the first refrigerated section; a refrigeration system coupled to the case and including a first evaporator and a second evaporator configured to selectively condition the product display area, wherein the first refrigerated section includes a first product display arrangement that is at least partially supported by the rear wall, the first evaporator in airflow communication with the first refrigerated section to maintain the first refrigerated section within a predetermined temperature range; and wherein the second refrigerated section includes a second product display arrangement that is at least partially supported by the rear wall, the second evaporator in airflow communication with the second refrigerated section to maintain the second refrigerated section within the predetermined temperature range; wherein one or both of the first product display arrangement and the second product display arrangement is replaceable with a third product display arrangement different from the first product display arrangement and the second product display arrangement, the third product display arrangement at least partially supported by the rear wall.
8. The refrigerated merchandiser of claim 7, wherein the first product display arrangement is at least partially supported by the rear wall without fasteners and includes one or more shelves and a first rear panel that at least partially defines the rear wall, wherein the second product display arrangement is at least partially supported by the rear wall without fasteners and includes one or more shelves and a second rear panel that at least partially defines to the rear wall, and wherein the third product display arrangement is at least partially supported by the rear wall without fasteners and includes a third rear panel that at least partially defines the rear wall and a countertop assembly, wherein the third rear panel is different from the first rear panel and the second rear panel.
9. The refrigerated merchandiser of claim 7, wherein the refrigeration system includes one or more fan assemblies configured to generate a refrigerated airflow through the first evaporator and the second evaporator, wherein the airflow has a first flow path to the first product display arrangement and second flow path to the second product display arrangement, and wherein the airflow has a third flow path to the third product display arrangement at least partially different from the first flow path and the second flow path.
10. The refrigerated merchandiser of claim 8, wherein the first rear panel has a plurality of apertures with a first aperture configuration at least partially defining the first airflow path, the second rear panel has a plurality of apertures with a second aperture configuration at least partially defining the second airflow path, and the third rear panel has a plurality of apertures with a third aperture configuration at least partially defining the third airflow path, the third aperture configuration different from the first aperture configuration and the second aperture configuration.
11. The refrigerated merchandiser of claim 10, wherein the first rear panel or the second rear panel is removable and replaceable, without tools, by the third rear panel.
12. The refrigerated merchandiser of claim 11, wherein the second product display arrangement includes one or more shelves at least partially supported by the rear wall without fasteners.
13. The refrigerated merchandiser of claim 12, wherein the third product display arrangement includes a counter assembly supported by the base and the rear wall.
14. A refrigerated merchandiser comprising: a case including a base and a rear wall at least partially defining a product display area; a refrigeration system coupled to the case and in communication with a first portion of the product display area and a second portion of the product display area, the refrigeration system including one or more heat exchangers to maintain the first portion of the product display area within a predetermined temperature range and the second portion of the product display area within the predetermined temperature range; and a first shelf supported by the rear wall and positioned in the first portion of the product display area; a second shelf supported by the rear wall and positioned in the second portion of the product display area, wherein the first shelf is removable from the rear wall and replaceable with a counter assembly supported by the base and the rear wall, and wherein the countertop assembly is attachable to the base and the rear wall.
15. The refrigerated merchandiser of claim 14, wherein the refrigeration system further includes a first fan assembly and a first evaporator configured to generate a first refrigerated airflow along a first airflow path through the rear wall and toward the first shelf, and a second fan assembly and a second evaporator configured to generate a second refrigerated airflow along a second airflow path through the rear wall and toward the second shelf, and wherein after removal of the first shelf and installation of the countertop assembly, the first refrigerated airflow is guided toward the counter assembly along a third airflow path different from the first airflow path.
16. The refrigerated merchandiser of claim 15, wherein when the first shelf is positioned in and coupled to the case, the rear wall includes a first rear panel having a plurality of apertures with a first aperture configuration at least partially defining the first airflow path, when the second shelf is positioned in and coupled to the case, the rear wall includes a second rear panel having a plurality of apertures with a second aperture configuration at least partially defining the second airflow path, and when the countertop assembly is positioned in and coupled to the case, the rear wall includes a third rear panel having a plurality of apertures with a third aperture configuration at least partially defining the third airflow path, the third aperture configuration different from the first aperture configuration and the second aperture configuration.
17. The refrigerated merchandiser of claim 16, wherein the first rear panel or the second rear panel is removable and replaceable, without fasteners and without tools, by the third rear panel.
18. The refrigerated merchandiser of claim 14, wherein the counter assembly includes a first side panel, a second side panel, a front panel, and a countertop configured to support one or more pans, wherein the first side panel and the second side panel are supported by the base and the rear wall with fasteners and without the use of tools, wherein the front panel is supported by the base, the first side wall, and the second side wall with fasteners and without the use of tools, and wherein the countertop is supported by the first side panel, the second side panel, and the front panel.
19. The refrigerated merchandiser of claim 16, wherein the counter assembly further includes lower panels supported by the rear wall and the base without fasteners, and wherein the lower panels are positioned between the first side panel, the second side panel, and the front panel.
20. The refrigerated merchandiser of claim 16, wherein the counter assembly further includes a guard that is supported by the rear wall without fasteners.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0044] Before any constructions of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other constructions and of being practiced or of being carried out in various ways.
[0045]
[0046] As illustrated, the base 104, the rear wall 108, and the canopy 112 collectively define a case structure of the refrigerated merchandiser 10, and the case structure defines the product display area 116. The case structure and configurations illustrated in various constructions of the Figures are merely exemplary. In other or additional constructions, the case structure may have other configurations. For example, the canopy may be omitted or have other orientations than that shown in the Figures. In another example, the case structure may include additional components not shown herein, such as one or more doors, partition devices, or any other suitable structure for defining the product display area 116 and/or delineating the product display area 116 into one or more portions of the product display area 116. Each of the different configurations may include components of other configurations and or components that are different from one or more of the configurations illustrated in the Figures, and one of ordinary skill in the art will appreciate that other constructions of the exemplary case structures and configurations are contemplated and considered herein.
[0047] The refrigerated merchandiser of
[0048] As shown in
[0049] With reference to
[0050] As shown in
[0051] Each of the rear panels 150a, 150b, 150c has the same structure unless otherwise indicated. Therefore, only the first rear panel 150a will be described in detail, and the differences among the different rear panels 150a, 150b, 150c will be highlighted. With reference to
[0052] The plurality of apertures 204a of the first rear panel 150a is arranged in a first configuration or pattern, the plurality of apertures 204b of the second rear panel 150b is arranged in a second configuration or pattern, and the plurality of apertures 204c of the third rear panel 150c is arranged in a third configuration or pattern. In the illustrated construction, the first configuration of apertures 204a of the respective first rear panel 150a and the second configuration of apertures 204b of the second rear panel 150b are the same, which will be discussed in greater detail below. In some constructions, the first and second configuration of apertures 204a, 204b may be different from one another. The third configuration of apertures 204c of the third rear panel 150c is different than the first and second configurations of the apertures 204a, 204b, which will be discussed below.
[0053] As shown in
[0054] In the illustrated construction, each of the first and second refrigeration systems 214a, 214b are supported at least in part by the case structure. As shown, each of the first and second refrigeration systems 214a, 214b are supported in part by the base 104 and the rear wall 108. The first refrigeration system 214a is shown in
[0055] In the illustrated construction, the first and second refrigeration systems 214a, 214b are substantially the same. Although the first refrigeration system 214a is discussed in detail below, it should be understood that the description of the first refrigeration system 214a applies equally to the second refrigeration system 214b. In other constructions, the first and second refrigeration systems 214a, 214b may be different (e.g., including different components to achieve different temperatures in different parts or portions of the product display area 116. That is, for example, the first and second refrigeration systems 214a, 214b may have other or additional components and/or one or more components may be omitted. In another example, the arrangement of the components of the first refrigeration system 214a may be different from the arrangement of the constitute components of the second refrigeration system 214b. In still other constructions, the first and second refrigeration systems 214a, 214b may share components. For example, the first and second refrigeration systems 214a, 214b may share an inlet, an outlet, and/or a heat exchanger (e.g., an evaporator).
[0056] In the illustrated construction, the first and second inlets 220a, 220b are located at or adjacent to the opening 120 and are in different horizontal planes. In some constructions, the first and second inlets 220a, 220b may be a single inlet that extends along all or a portion of the width of the case 100.
[0057] As shown in
[0058]
[0059] The canopy 112 defines the first upper duct 236a, which is in fluid communication with the first rear duct 154a and directs the first airflow 250a substantially horizontally through the canopy 112 toward a first outlet 240a. The first lower duct 224a, the first rear duct 154a, and the first upper duct 236a are fluidly coupled to each other to define a first air passageway that directs the first airflow 250a from the first inlet 220a to the first outlet 240a.
[0060] The portion of the first airflow 250a that is discharged from the first outlet 240a forms a first air curtain 260a that is directed generally downward across the opening 120 to maintain the food product within a predetermined temperature range (e.g., less than 32 degrees Fahrenheit, between 32 to 41 degrees Fahrenheit, between 41 to 75 degrees Fahrenheit, or at or above 150 degrees Fahrenheit). In the illustrated construction, the first and second refrigerated sections 210a, 210b maintain the food product within the same predetermined temperature range, but in other or additional constructions, the first and second refrigerated sections 210a, 210b may maintain the food product within different predetermined temperature ranges. Generally, the first inlet 220a receives at least some air from the first air curtain 260a. The case 100 may have an additional air passageway to direct a secondary air curtain downward across the opening 120. The first air curtain 260a and/or the second air curtain (when included) may be oriented at a suitable angle relative to a vertical plane that is oriented perpendicular to a support surface (e.g., the ground or floor) on which the merchandiser is supported. For example, the first air curtain 260a and/or the second air curtain (when included) may be oriented at an angle that is less than 10 degrees (e.g., horizontal merchandisers) or greater than 10 degrees relative to the vertical plane (e.g., self-service, or upright merchandisers).
[0061] As shown in
[0062] As shown, the plurality of shelves 124a, 124b includes some that are suspended above the base 104 (e.g., suspended shelves) and some that are supported by the base 104 (e.g., lowermost shelves). With respect to
[0063] In the illustrated construction, the plurality of shelves 124a of the first display arrangement have a first configuration and the plurality of shelves 124b of the second display arrangement have a second configuration that is the same as the first configuration. Accordingly, the suspended shelves 124a of the first product display arrangement 122a are arranged in a first column and the suspended shelves 124b of the second product display arrangement 122b are arranged in a second column. In the illustrated construction, each of suspended shelves 124a of the first product display arrangement 122a is aligned with a corresponding suspended shelf 124b of the second product display arrangement 122b such that the respective horizontal support surfaces 308a, 308b are positioned in the same plane. Generally, then, the pairs of aligned suspended shelves 124a, 124b each define a row that extends across the width of the case 100. In other or additional constructions, the first configuration of the plurality of shelves 124a of the first display arrangement may be different than second configuration the plurality of shelves 124b of the second display arrangement. For example, each of suspended shelves 124a of the first product display arrangement 122a may be staggered with a corresponding suspended shelf 124b of the second product display arrangement 122b such that the respective horizontal support surfaces 308a, 308b are positioned in the different planes. In another example, each of suspended shelves 124a of the first product display arrangement 122a may positioned at a first angle relative to the rear wall, whereas each of the suspended shelves 124b of the second product display arrangement 122b may be positioned a second, different angle relative to the rear wall 108. In still another example, there may be more suspended shelves 124a than suspended shelves 124b or vice versa.
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[0065] As shown in
[0066] Comparing
[0067] With reference to
[0068] With reference to
[0069] The first portion 450 includes a rectangular body 462 with a first or outer wall 464 and one or more side walls 465 that extend from the outer wall 464. In the illustrated construction, there are three side walls 465, but in other constructions the body 462 may have other configurations. Each of the sides walls 465 have a flange 466 extending therefrom. Collectively, the outer wall 464, the side walls 465, and the flanges 466 define a recess 470, which receives the third portion 458. One or more L-shaped hooks or projections 474 extend from a rear edge 490 of the body 462 of the first portion 450. The hooks 474 are configured to be received in respective apertures 138a of the first vertical support member 130a. The second portion 454 includes a second or inner wall 478, a first flange 482 extending in a first direction from the inner wall 478 and a second flange 486 extending in a second direction from the inner wall 478. The second portion 454 is positioned relative to the first portion 450 such that the inner wall 478 abuts a portion of each of the flanges 466 of the first portion 450 and the first flange 482 of the second portion 454 abuts the rear edge 490 of the first portion 450. The inner wall 478 and the first flange 482 of the second portion 454 enclose at least a portion of the recess 470. As shown, the first portion 450 and the second portion 454 cooperatively define a pocket therebetween. In the illustrated construction, the pocket receives the third portion 458, but in other constructions, the pocket may remain empty. Accordingly, the third portion 458 is sandwiched between the first portion 450 and the second portion 454. Moreover, the third portion 458 is sandwiched between the outer wall 464 and the inner wall 478. The second flange 486 is positioned adjacent a front edge 494 (e.g., a front side wall 465,
[0070] The first and second panels 400, 404 are merely exemplary and may have other configurations than that discussed herein. For example, the first and second panels 400, 404 may be integrally formed as a single piece, with or without insulation. That is, in some constructions, the first and second panels 400, 404 may not be insulated and be integrally formed (rather than first and second portions 450, 454 coupled to one another) such that there is no pocket between the outer wall 464 and the inner wall 478. In other constructions, the first and second panels 400, 404 be integrally formed without insulation in the pocket between the outer wall 464 and the inner wall 478.
[0071] As shown in
[0072] With reference to
[0073] The first portion 550 includes a rectangular body 562 that defines a first or outer wall 566 and one or more side walls 567 that extend from the outer wall 566. In the illustrated construction, there are four side walls 567, but in other constructions the body 562 may have other configurations. One of the side walls 567 (e.g., a lower side wall) has a flange 572 extending therefrom. Collectively, the outer wall 566, the side walls 567, and the flange 572 define a recess 570, which receives the third portion 558. The second portion 554 includes a generally rectangular body 574 that defines a second or inner wall 578 and one or more side walls 579 extending from the inner wall 578. In the illustrated construction, there are four side walls 579, but in other constructions the body 574 may have other configurations. Collectively, the inner wall 566 and the side walls 579 define a recess 582. One of the side walls 579 (e.g., a lower side wall) has a flange 586 extending therefrom. The inner wall 578 of the second portion 554 is spaced apart from the outer wall 566 of the first portion 550 and the recesses 570, 582 are positioned adjacent to one another. The third portion 558 is positioned between the first portion 550 and the second portion 554 within the recesses 570, 582. The flange 586 of the second portion 554 is configured to be seated in a portion of the recess 570 and is configured to abut the flange 572 of the first portion 550. The lower side wall 579 of the body 574 of the second portion 554 defines a ledge 590, while the flange 586 of the second portion 554 and a lower portion of the first portion 550 collectively define a projection. The projection 594 is configured to be seated in the recess 274 in the base 104 that formerly received the first vertical member 270a and the ledge 590 of the second portion 554 abuts the base 104 (e.g., the ledge 104a). Additionally, the inner wall 578 of the second portion 554 abuts the second flanges 486 of the first and second side panel 400, 404 thereby preventing inward movement of the front panel and sealing the third portions 458 of each of the first and second side panels 400, 404. In the illustrated construction, a crumb tray 598 is coupled (e.g., by fasteners or a bridge/lance) to the inner wall 578 of the second portion 554.
[0074] With reference to
[0075] The body 626 is configured to be positioned on and supported by the first side panel 400, the second side panel 404, and the front panel 408. Specifically, the first side panel 400, the second side panel 404, and the front panel 408 are positioned within and sealed relative to the side walls 631. A rear flange 638 extends from a rear edge of the top wall 630 and includes holes 642 on opposite sides that align with holes (not shown) in the respective first and second vertical support members 130a, 130b. The aligned holes 642 may receive fasteners (not shown) therethrough to couple the countertop 610 to the rear wall 108. The fastener may be secured without tools. In some embodiments, the countertop 610 may be coupled to the rear wall 108 without fasteners and without tools. A front portion of the body 626 extends beyond the front panel 408. In the illustrated embodiment, the front portion includes a portion of the top wall 630, the front side wall 631, and the flange 632. The front portion supports the insulative member 614 (e.g., a foam slab or other insulative material) within a portion of the recess 634 and the cover 618 is coupled to the front portion (e.g., the flange 632). Together, the countertop 610, the cover 618, and the front panel 408 cooperate to enclose the insulative member 614. A plurality of apertures 646 (e.g., a grill) extends through the top wall 630 between the front portion and the opening 636. The crumb tray 598 is configured to be positioned below the grill 646, catches return grill debris, and is easily accessible, as will be discussed below. As shown, the front panel 408 is seated within the recess 634 between the grill 646 and the front portion. The outer wall 566 of the first portion 550 of the front panel 408 abuts the insulative member 614 of the front portion of the countertop 610. The insulated front portion isolates the grill and the product within the first air curtain 260a. Additionally, the front panel 408 is locked-in by a front portion of the countertop 610, the insulative member 614, and the second flanges 486 of the first and second side panels 400, 404. Moreover, the front panel 408 and side panels 400, 404 engage with and may seal to the bottom of countertop 610.
[0076] In the illustrated construction, the third product display arrangement 122c includes a guard 128 (e.g., a sneeze guard) that is supported by the rear wall 108 (e.g., the first and second vertical support members 130a, 130b) and suspended above the counter assembly 126. The guard 128 includes a frame 654 that defines an opening 666 and that supports a transparent portion 670 (e.g., a glass portion, window, etc.) over a portion of the opening 666. Accordingly, a portion of the opening 666 remains open to receive the refrigerated air of the first air curtain 260a for refrigerating the product in the food pans 420. The frame 654 includes one or more hooks or projections 674, 678 extending from opposite sides thereof. Each of the hooks 674, 678 are cooperatively received in one or more corresponding apertures 138a, 138b in respective vertical support member 130a, 130b such that the vertical support members 130a, 130b support the guard 128 relative to the rear wall 108 and product display area 116.
[0077] In the illustrated construction, the first airflow 250a in the first rear duct 154a is guided to the food pans 420 above and below the countertop 610 via the third configuration of the apertures 204c in the third rear panel 150c. Accordingly, the third configuration of apertures 204c includes rows of apertures 204c that extend across a width of the third rear panel 150c in the top two-thirds of the third rear panel 150c. In the illustrated construction, some of the rows are positioned below the countertop 610 to provide the first airflow 250a below the countertop 610 and some of the rows are positioned above the countertop 610. For example, the rows below the countertop 610 direct (e.g., a portion of the first airflow 250a along and/or under the pans 420), and the rows above the countertop 610 direct another portion of the first airflow 250a across the top of the countertop 610. The differences between the first product display arrangement 122a and the third product display arrangement 122c, in part, mean that the first airflow 250a is guided along one or more different airflow paths based on which of the first product display arrangement 122a and the third product display arrangement 122c is in use. As an example, the first airflow 250a is guided along the first airflow path (as noted above relative to
[0078] The refrigerated merchandiser of
[0079] With reference to
[0080] With reference primarily to
[0081] The components of the case 100 and the first refrigeration system 214a can be used to support both configurations without having to use threaded fasteners or rivets (or similar fasteners necessitating the use of tools) for attachment of components to the case 100 and removal of components from the case 100. That is, the components of each of the first, second, and third product display arrangements 122a, 122b, 122c are attachable to and removable from the merchandiser 10 without threaded fasteners such that the user can easily interchange the merchandiser 10 between a variety of configurations. In this way, the case structure of the merchandiser 10 can be used to define different merchandising capability and different airflow paths based on the variety of configurations such that the same refrigeration system (e.g., the first and second refrigerated sections 210a, 210b) may be used to direct conditioned airflow to product supported by the various configurations. For purposes of the claims, the phrase without fasteners means that screws, bolts, rivets, or other fasteners that necessitate a tool for installation or removal. The phrase without tools means that conventional tools (e.g., screwdrivers, rivet guns, snips, impact drivers, etc.) are not necessary for replacement of one or more product display arrangements in the merchandiser 10.
[0082] In the illustrated construction, the refrigerated merchandiser 10 may be manufactured by first forming or assembling the base 104 and the rear wall 108 with the vertical support members 130a-130d and the rear panels 150a-150c. Additionally, the method includes operatively coupling a refrigeration system to the merchandiser 10 (e.g., at least partially supported by the base 104 and/or the rear wall 108). The method further includes providing the first product display arrangement 122a, the second product display arrangement 122c, and the third product display arrangement, each of which can be coupled to the rear wall 108 and supported in either of the refrigerated sections 210, 210b as a user sees fit.
[0083] Various additional features and advantages of the invention are set forth in the following claims.