METHOD OF CONSTRUCTING ELEVATOR AND CONSTRUCTION-TIME ELEVATOR ARRANGEMENT
20230416055 ยท 2023-12-28
Assignee
Inventors
- Matti Rasanen (Helsinki, FI)
- Markku Haapaniemi (Helsinki, FI)
- Otto Lanz (Helsinki, FI)
- Janne Laine (Helsinki, FI)
- Aki Haikonen (Helsinki, FI)
- Jorma Mustalahti (Helsinki, FI)
- Sakari Korvenranta (Helsinki, FI)
Cpc classification
B66B19/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a method of constructing an elevator comprising providing an elevator car in a hoistway, said elevator car comprising a cabin frame, and a temporary pulley beam detachably mounted on the cabin frame; mounting a hoisting machine in a first position which first position is at a first vertical level in the hoistway; suspending (first suspending) the elevator car with a hoisting roping from the hoisting machine via said temporary pulley beam; moving the elevator car in the hoistway with the hoisting machine while it is in said first position and suspended by the roping via said temporary pulley beam; mounting a hoisting machine in a second position which second position is at a second higher vertical level inside a machine room located above the hoistway; removing the temporary pulley beam from the elevator car, comprising detaching the temporary pulley beam from the cabin frame; suspending the car with a hoisting roping from the hoisting machine mounted in said second position via said cabin frame without said temporary pulley beam; moving the elevator car in the hoistway with the hoisting machine while it is in said second position and the car is suspended via said cabin frame without said temporary pulley beam. The invention also relates to an elevator arrangement for implementing the method.
Claims
1. A method of constructing an elevator comprising providing an elevator car in a hoistway, said elevator car comprising a cabin frame, and a temporary pulley beam assembly detachably mounted on the cabin frame; mounting (first mounting) a hoisting machine in a first position which first position is at a first vertical level in the hoistway; suspending (first suspending) said elevator car with a hoisting roping from said hoisting machine via said temporary pulley beam assembly; moving (first moving) said elevator car in the hoistway with said hoisting machine while it is in said first position and suspended by the roping via said temporary pulley beam assembly; mounting (second mounting) a hoisting machine in a second position which second position is at a second higher vertical level inside a machine room located above the hoistway; removing the temporary pulley beam assembly from the elevator car, comprising detaching the temporary pulley beam assembly from the cabin frame; suspending (second suspending) said elevator car with a hoisting roping from the hoisting machine mounted in said second position via said cabin frame without said temporary pulley beam assembly; moving (second moving) said elevator car in the hoistway with the hoisting machine while the hoisting machine is in said second position and said elevator car is suspended via said cabin frame without said temporary pulley beam assembly.
2. A method according to claim 1, wherein the hoisting machine mounted in the first position comprises a drive wheel for driving a roping suspending the elevator car, and the hoisting machine mounted in second position comprises a drive wheel for driving a roping suspending the elevator car, and the rotation axis of the hoisting machine mounted in the first position and the rotation axis of the hoisting machine mounted in the second position are non-parallel.
3. A method according to claim 1, wherein the centre of gravity of the hoisting machine mounted in first position, and the centre of gravity of the hoisting machine mounted in the second position are horizontally displaced, in particular more than 20 cm.
4. A method according to claim 1, wherein the temporary pulley beam assembly comprises a beam structure and a first pulley and a second pulley, and the first suspending comprises arranging the hoisting roping to pass around said pulleys, wherein the beam structure is elongated having a first end and a second end, and the temporary pulley beam assembly comprises at said first end the first pulley and at said second end the second pulley.
5. A method according to claim 4, wherein the horizontal distance between said first and second pulley is adjustable, and the method comprises before said first suspending adjusting the horizontal distance between said first and second pulley, said adjusting preferably being performed when the temporary pulley beam assembly is inside the hoistway.
6. A method according to claim 1, wherein said second suspending comprises arranging a hoisting roping to pass around one or more pulleys, preferably a third pulley and a fourth pulley, mounted on the cabin frame, preferably on a horizontal beam thereof.
7. A method according to claim 1, wherein at the time of said first moving the car comprises one or more pulleys, preferably a third pulley and a fourth pulley, mounted on the cabin frame, preferably on a horizontal beam thereof, around which one or more pulleys the hoisting roping, nor any other roping, does not yet pass.
8. A method according to claim 1, wherein the method comprises between said first moving and said second mounting: at least one sequence (jump sequence) comprising hoisting the hoisting machine higher in the hoistway to an intermediate position, which intermediate position is at a vertical level which is vertically between said first and second position; and thereafter mounting the hoisting machine in said intermediate position; and following said sequence moving (intermediate moving) the elevator car in the hoistway with the hoisting machine while it is in said intermediate position and suspended by the roping via said temporary pulley beam; or wherein in said first mounting and/or in said intermediate mounting, the hoisting machine is mounted: on a vertically oriented guide rail for guiding the elevator car and/or a vertically oriented guide rail for guiding counterweight; or via a movable platform.
9. A construction-time elevator arrangement, comprising an elevator car in a hoistway, said elevator car comprising a cabin frame, and a temporary pulley beam assembly detachably mounted on the cabin frame; a hoisting machine mounted in a first position which first position is at a first vertical level in the hoistway; and a hoisting roping; wherein the elevator car is suspended with the hoisting roping from the hoisting machine via said temporary pulley beam assembly.
10. A construction-time elevator arrangement or a method according to claim 9, wherein it comprises a machine room located above the hoistway, which may be still under construction.
11. A construction-time elevator arrangement or a method according to claim 9, wherein the temporary pulley beam assembly comprises a beam structure and a first pulley and a second pulley and the hoisting roping passes around said first pulley and said second pulley, and wherein the horizontal distance between said first and second pulley is adjustable.
12. A construction-time elevator arrangement or a method according to claim 9, wherein a first end member and a second end member are connected to a beam body telescopically movably, and the first end member and the second end member are lockable to be immovable relative to the beam body.
13. A construction-time elevator arrangement according to claim 9, wherein the arrangement comprises one or more pulleys, preferably a third pulley and a fourth pulley, mounted on the cabin frame, preferably on a horizontal beam thereof, around which one or more pulleys the hoisting roping does not pass.
14. A construction-time elevator arrangement or a method according to claim 9, wherein the temporary pulley beam assembly is above or below the cabin interior of the car.
15. A construction-time elevator arrangement according to claim 9, wherein the hoisting machine is mounted in said first position: via a movable platform; or on a vertically oriented guide rail for guiding the elevator car and/or a vertically oriented guide rail for guiding counterweight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0082] In the following, the present invention will be described in more detail by way of example and with reference to the attached drawings, in which
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[0097] The foregoing aspects, features and advantages of the invention will be apparent from the drawings and the detailed description related thereto.
DETAILED DESCRIPTION
[0098]
[0099] Referring to
[0100] Referring to
[0101] The hoisting machine 5; 5 mounted in said second position I is the same (i.e. hoisting machine 5) as or different (i.e. hoisting machine 5) than the hoisting machine 5 mounted in said first position I. In the first case, i.e. when it is the same, the advantage is that the same components can be used in said first and second moving. In the second case, i.e. when it is different, the advantage is that the components can be optimized for the construction phase and final use separately. Said hoisting roping 6; 6 with which the elevator car 1; 51 is suspended in said second suspending is the same as (i.e. roping 6) or different than (i.e. roping 6) the hoisting roping 6 with which the elevator car 1 is suspended in said first suspending. In the first case, i.e. when it is the same, the advantage is that the same components can be used in said first and second moving. In the second case, i.e. when it is different, the advantage is that the components can be optimized for the construction phase and final use separately.
[0102]
[0103] Use of the temporary pulley beam assembly 4 provides a way to separately optimize the layout of a construction time elevator arrangement A; A where a hoisting machine 5 inside a hoistway 2 and the layout of the final elevator where a hoisting machine 5 is inside a machine room above the hoistway 2. Particularly, use of the temporary pulley beam assembly 4 provides a way to route the suspension roping 6 and position the hoisting machine 5 temporarily for the time of construction in a manner optimized for the construction time use. Yet, the route of the suspension roping 6 and the position of the hoisting machine 5 are easily and quickly changeable to be optimal for the final elevator use. Owing to the temporary pulley beam assembly 4, the changeover is simple and quick, which can be made so that the same cabin frame is used in said construction time elevator arrangement A; A as well as in the final elevator.
[0104] As earlier above mentioned, use of the temporary pulley beam assembly 4 facilitates separate optimizing the construction time layout and final elevator layout. Said optimizing the layout is likely to require mounting the hoisting machine 5, 5 in second said position II in horizontal direction differently than in said first position I. In the following three chapters three such differences are described, which are all realized in the illustrated embodiments. However, such differences could be also be individually be provided into the layouts by aid of the temporary pulley beam assembly 4. Such differences involve a difference in position of rotation axes and/or a difference in vertical silhouettes and/or a difference in centres of gravity.
[0105] As it can be seen in
[0106] As it can be seen in
[0107] As it can be seen in
[0108] As illustrated in
[0109] As illustrated in
[0110] In the following preferred aspects of the temporary pulley beam assembly 4 have been described.
[0111] In the preferred embodiments, the cabin frame 3; 53 comprises a horizontal beam 31, and the temporary pulley beam assembly 4 is mounted on the horizontal beam 31 of the cabin frame 3; 53 such that the temporary pulley beam assembly 4 is at an angle relative to the horizontal beam 31 of the cabin frame 3; 53 (i.e. they are non-parallel) during said first moving. This is visible in
[0112] In the preferred embodiments, the beam structure 40-42 is elongated having a first end E1 and a second end E2, and the temporary pulley beam assembly 4 comprises at said first end a first pulley 4a and at said second end a second pulley 4b, and the first suspending comprises arranging the hoisting roping 6 to pass around said first pulley 4a and said second pulley 4b. This is visible in
[0113] Said second suspending is preferably such that it comprises arranging a hoisting roping 6; 6 to pass around one or more pulleys 32, 33, preferably a third pulley 32 and a fourth pulley 33, mounted on the cabin frame 3; 53, as illustrated in
[0114] Preferably, the horizontal distance between said first and second pulley 4a, 4b is adjustable. In this case, the method comprises before said first suspending adjusting the horizontal distance between said first and second pulley 4a, 4b. Adjustability of the distance is shown by arrow a3 in
[0115] Preferably, the cabin frame 3; 53 comprises a horizontal beam 31, and the temporary pulley beam assembly 4 is detachably mounted on the horizontal beam 31 of the cabin frame 3; 53, and the angle between the beam body 40 of the temporary pulley beam assembly 4 and the cabin frame 3, in particular the horizontal beam 31 of the cabin frame 3, is adjustable. In this case, the method comprises before said first suspending adjusting said angle. Adjustability of the angle is shown by arrow a4 in
[0116] For facilitating detachability, the temporary pulley beam assembly 4 detachably mounted on the cabin frame 3; 53 is preferably fixed to the cabin frame 3; 53 with releasable fixing means 35, as illustrated in
[0117] For allowing easy adjustment of the angle between the beam body 40 of the temporary pulley beam assembly 4 and the cabin frame 3, the mounting structure 34 comprises pivotable and lockable mounting means 34a, 34b, 34c between the beam body 40 and the horizontal beam 31 of the cabin frame 3; 53. Preferred details of the pivotable and lockable mounting means are illustrated in
[0118] The angle between the beam body 40 of the temporary pulley beam assembly 4 and the horizontal beam 31 of the cabin frame 3 is adjustable particularly by pivoting the beam body 40 of the temporary pulley beam assembly 4 relative to the horizontal beam 31 of the cabin frame 3 around a vertical axis X3. The pivotable and lockable mounting means 34a, 34b, 34c are during adjusting of the angle in unlocked state, and after said adjusting the angle, the pivotable and lockable mounting means 34a, 34b, 34c are shifted into locked state.
[0119] The horizontal beam 31 of the cabin frame 3; 53 provides an advantageous base for one or more pulleys 32, 33, around which the hoisting roping 6, 6 is arranged to pass in the second suspending. The one or more pulleys 32, 33 can be already present at the time of said first moving (as illustrated in
[0120] Said first moving is preferably such that it comprises controlling by an elevator control 11 the hoisting machine 5 mounted in the first position I, in particular rotation of a motor 12 of the hoisting machine 5 connected to a drive wheel 13 of the hoisting machine 5 around which drive wheel 13 the roping 6 passes, in response to signals received from one or more user interfaces 10, while the hoisting machine 5 is mounted in the first position I. Each said user interface 10 is preferably connected to the elevator control 11 wirelessly or with wired connection, as illustrated in
[0121] Said second moving is preferably such that it comprises controlling by an elevator control 11 the hoisting machine 5; 5 mounted in the second position I, in particular rotation of a motor 12 of the hoisting machine 5 connected to a drive wheel 13; 13 of the hoisting machine 5; 5 around which drive wheel 13; 13 the roping 6; 6 passes, in response to signals received from one or more user interfaces 10, while the hoisting machine 5; 5 is mounted in the second position II. Each said user interface 10 is preferably connected to the elevator control 11 wirelessly or with wired connection, as illustrated in
[0122] Each said user interface 10 mentioned above can be in the form of an operating panel such as a push button panel or a touch screen, for instance.
[0123] As mentioned, the method may comprise intermediate phases illustrated in
[0126] Said hoisting the hoisting machine 5 higher in the hoistway to an intermediate position im is illustrated by arrow a5 in
[0127] The method preferably comprises during said jump sequence supplying an additional length of said hoisting roping 6 from a rope supply storage 9 to which the hoisting roping 6 passes. Said preferably supplying comprises moving an additional length of said hoisting roping 6 through an openable rope clamp 21 from the rope supply storage 9 e.g. by pulling hoisting roping 6 said pulling preferably being produced at least partly by hoisting of the hoisting machine 5. The supplying is illustrated particularly in
[0128] In the preferred embodiments illustrated in
[0129] An embodiment of a construction-time elevator arrangement A of a first kind according to the invention has been illustrated in
[0130] The construction-time elevator arrangement A; A of
[0131] The construction-time elevator arrangement A; A moreover comprises a hoisting machine 5 mounted in a first position I which first position I is at a first vertical level in the hoistway 2 and a hoisting roping 6 wherein the elevator car 1; 51 is suspended with the hoisting roping 6 from the hoisting machine 5 via said temporary pulley beam assembly 4.
[0132] The elevator car 1; 51 is movable in the hoistway 2 with the hoisting machine 5 while it is in said first position I and suspended by the roping 6 via said temporary pulley beam assembly 4.
[0133] The arrangement A; A comprises an elevator control 11 configured to control the hoisting machine 5, in particular rotation of a motor 12 of the hoisting machine 5 connected to a drive wheel 13 of the hoisting machine 5 around which drive wheel 13 the roping 6 passes, in response to signals received from one or more user interfaces 10, while the hoisting machine 5 is mounted in the first position I. Each said user interface 10 is preferably connected to the elevator control 11 wirelessly or with wired connection, as illustrated in
[0134] The construction-time elevator arrangement A; A moreover comprises a rope supply storage 9 to which the hoisting roping 6 passes. This facilitates performing a jump sequence as described elsewhere in the application. The construction-time elevator arrangements A; A of
[0135] Said arrangement A: A preferably comprises a hoisting arrangement 8 for hoisting the hoisting machine 5 higher in the hoistway 2, as illustrated in
[0136] In case of arrangement A such a hoisting arrangement is not shown but this is preferably implemented such that there is a corresponding hoisting arrangement 8 as in
[0137] Said arrangement A: A preferably moreover comprises a machine room 7 located above the hoistway 2, which may be still under construction. The machine room 7 preferably comprises a floor 14 comprising one or more holes 15 extending through it in vertical direction. The machine room 7 preferably comprises a mounting pedestal 16 on which a hoisting machine 5; 5 is mountable in a second position II.
[0138] In said arrangement A: A, the temporary pulley beam assembly 4 is structurally preferably moreover such that it the beam structure 40-42 thereof is elongated having a first end E1 and a second end E2, and the temporary pulley beam assembly 4 comprises at said first end a first pulley 4a and at said second end a second pulley 4b, and the hoisting roping 6 passes around said first pulley 4a and said second pulley 4b.
[0139] The cabin frame 3; 53 comprises a horizontal beam 31, and the temporary pulley beam assembly 4 is mounted on the horizontal beam 31 of the cabin frame 3; 53. In the embodiments of
[0140] In a preferred embodiment, the temporary pulley beam assembly 4 preferably comprises a mounting structure 34. The temporary pulley beam assembly 4 is detachably mounted on the cabin frame 3; 53 in particular on a horizontal beam 31 thereof via a mounting structure 34. As illustrated in
[0141] As earlier described, referring to
[0142] In the embodiment of
[0143] In the embodiment of
[0144]
[0145] In
[0146] Generally, each said hoisting roping mentioned in the application can comprise one or more ropes.
[0147] As described referring to preferred embodiments, it is preferable that the temporary pulley beam assembly is detachably mounted on a horizontal beam of the cabin frame via a mounting structure detachably attached on the cabin frame, preferably on a horizontal beam thereof. Use of a mounting structure is however not necessary since, the temporary pulley beam assembly could alternatively be detachably mounted directly on the cabin frame such as on a horizontal beam thereof. This could then be realized by releasable fixing means. The releasable fixing means may comprise one or more screwable fixing members, such as one or more bolts, for example.
[0148] Generally, in the car 1; 51; 1 the number of the beam bodies 40; 40 is preferably at least one since the structure could be implemented as one-beam structure by omitting the other beam body 40; 40 showed in Figures. In the preferred embodiments, in the car 1; 51; 1 the number of the beam bodies 40; 40 is two and they are side by side, which results in a rigid double beam structure.
[0149] Generally, in the car 1; 51; 1 the number of the beams 31; 31 is preferably at least one since the structure could be implemented as one-beam structure by omitting the other of the beams 31; 31 showed in Figures. In the preferred embodiments, in the car 1; 51; 1 the number of the beams 31; 31 is two and they are side by side, which results in a rigid double beam structure.
[0150] It is to be understood that the above description and the accompanying Figures are only intended to teach the best way known to the inventors to make and use the invention. It will be apparent to a person skilled in the art that the inventive concept can be implemented in various ways. The above-described embodiments of the invention may thus be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that the invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.