MOORING COMPONENT
20230415852 ยท 2023-12-28
Inventors
- Paul McEvoy (Dun Laoghaire, Co Dublin, IE)
- Conor Casey (Dun Laoghaire, Co Dublin, IE)
- Osayomwanbor Ehiegharevba (Dun Laoghaire, Co Dublin, IE)
- Reinaldo Pereira (Dun Laoghaire, Co Dublin, IE)
Cpc classification
B63B2021/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A mooring component includes at least one compressive element arranged to undergo compression in response to a tensile stress experienced by the mooring component that induces an extension of the mooring component. A tensile stress experienced by the mooring component up to a first stress value compresses the compressive element in a first stage of compression with a first average stiffness value. A tensile stress experienced by the mooring component above the first stress value and up to a second stress value further compresses the compressive element in a second stage of compression with a second average stiffness value. A tensile stress experienced by the mooring component above the second stress value further compresses the compressive element in a third stage of compression with a third average stiffness value. The first and third stiffness values are greater than the second stiffness value.
Claims
1. A mooring component comprising: at least one compressive element arranged to undergo compression in response to a tensile stress experienced by the mooring component, wherein the at least one compressive element is arranged such that compression of the at least one compressive element induces an extension of the mooring component; wherein the at least one compressive element is arranged such that a tensile stress experienced by the mooring component up to a first stress value of the tensile stress compresses the at least one compressive element in a first stage of compression by up to a first fraction of an uncompressed length of the at least one compressive element; wherein the at least one compressive element is arranged such that a tensile stress experienced by the mooring component above the first stress value of the tensile stress and up to a second stress value of the tensile stress further compresses the at least one compressive element in a second stage of compression by greater than the first fraction of the uncompressed length of the at least one compressive element and up to a second fraction of the uncompressed length of the at least one compressive element; wherein the at least one compressive element is arranged such that a tensile stress experienced by the mooring component above the second stress value of the tensile stress further compresses the at least one compressive element in a third stage of compression by greater than the second fraction of the uncompressed length of the at least one compressive element; wherein during the first stage of compression the at least one compressive element exhibits an average stiffness having a first stiffness value, wherein during the second stage of compression the at least one compressive element exhibits an average stiffness having a second stiffness value, and wherein during the third stage of compression the at least one compressive element exhibits an average stiffness having a third stiffness value; and wherein the first stiffness value is greater than the second stiffness value, and the third stiffness value is greater than the second stiffness value.
2. The mooring component of claim 1, wherein the first fraction is between 10% and 20% of the uncompressed length.
3. The mooring component of claim 1, wherein the value of the third stiffness value is at least 50% greater than the second stiffness value.
4. The mooring component of claim 1, wherein a gradient of the stress-strain curve of the at least one compressive element is positive for all values of the tensile stress up to the first stress value.
5. The mooring component of claim 1, wherein the second fraction is between 40% and 60% of the uncompressed length.
6. The mooring component of claim 1, wherein the compression of the at least one compressive element is approximately proportional to the tensile stress experienced by the mooring component between the first and second stress values of the tensile stress.
7. The mooring component of claim 1, wherein the gradient of the stress-strain curve of the at least one compressive element is positive for all stress values of the tensile stress between the first and second stress values.
8. The mooring component of claim 1, wherein each of the at least one compressive element comprises a plurality of shells, wherein each of the plurality of shells comprises a first annular portion, a second annular portion and a central section, and wherein the central section connects and extends between the first annular portion and the second annular portion.
9. The mooring component as claimed in claim 8, wherein the at least one compressive element is arranged such that when the compressive stress applied to the at least one compressive element causes the at least one compressive element to be compressed by a particular fraction of the uncompressed length of the compressive element, a first portion of one of the plurality of shells contacts a first portion of an adjacent shell of the plurality of shells.
10. (canceled)
11. (canceled)
12. The mooring component of claim 9, wherein the first portions of adjacent shells of the compressive element are arranged to contact each other in the third stage of compression.
13. (canceled)
14. The mooring component of claim 1, wherein the compression of the at least one compressive element is approximately proportional to the tensile stress experienced by the mooring component above the second stress value of the tensile stress.
15. The mooring component of claim 1, wherein a gradient of the stress-strain curve of the at least one compressive element is positive for all stress values of the tensile stress above the second stress value.
16. The mooring component of claim 1, wherein the additional compression of the at least one compressive element during the third stage of compression is less than 10% of the uncompressed length of the at least one compressive element.
17. (canceled)
18. The mooring component of claim 1, wherein the mooring component is formed from at least two materials having different mechanical properties.
19. The mooring component of claim 1, wherein the mooring component is formed from at least one polymer material.
20. The mooring component of claim 1, wherein the mooring component is formed integrally as a single piece.
21. The mooring component of claim 1, wherein the mooring component exhibits a non-plastic response during the first and second stages of compression.
22. The mooring component of claim 1, further comprising a first inner plate, connected to one end of the compressive element, a second inner plate connected to the other end of the compressive element, a first outer plate adjacent to the first inner plate for connecting to a first portion of a mooring line, a second outer plate adjacent to the second inner plate for connecting to a second portion of a mooring line, a first connecting member connected to the first inner plate and the second outer plate and a second connecting member connected to the second inner plate and the first outer plate.
23. The mooring component of claim 18, wherein the first and second connecting members comprise first and second connecting rods or ropes or chains.
24. A mooring system comprising: the mooring component of claim 1, and a mooring line, wherein the mooring component is arranged between a first section of the mooring line and a second section of the mooring line, such that tensile stress applied to the mooring line acts to compress the compressive element and causes the overall length of the mooring system to increase.
25. (canceled)
Description
[0115] Certain preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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[0138] Floating marine structures, such as floating offshore wind turbines, generally require a mooring system connected between the sea bed and the floating marine structure to keep the structure in place. Embodiments of a mooring component, for use in such a mooring system, will now be described.
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[0140] This force 3 pushes the turbine 1 away from the direction of the wind. The initial tension in the mooring line is not sufficient to resist this motion and so the platform moves. As it moves more catenary chain 2 is lifted from the seabed increasing the tension in the mooring line, until an equilibrium position is reached where the horizontal component of the tension 5 in the mooring line balances the additional thrust due to the wind, shown by the dotted line 4.
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[0142] It can be seen from this graph that, at large displacements from the neutral position, a small amount of wave induced motion 7 results in a very large change 9 in tension experienced by the mooring system. This increases the size that the mooring components need to be so as not to break under the maximum tension. At these large displacements, for example at a point 10, the system is said to have high stiffness. This stress-strain response is undesirable as in high sea states the waves can induce large changes in the displacement X of the turbines 1. This can cause huge tension peaks to occur in the mooring system, which in turn induces fatigue in the system and raises the likelihood of failure of the mooring line.
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[0144] Certain features of the compressive elements are designed to give a stress-strain response as described herein, and the thrusts at which each stage of the stress-strain response begins are selected by adjusting these features, so as to be suitable for a particular mooring environment.
[0145] In this case, the compressive elements are designed such that the thrust load, which moves the turbine to the position shown on the right of
[0146] As shown in
[0147] In the first stage 30, up to a first value 35 of the stress, a mooring system having the response of
[0148] In the second stage 32, above the first value 35 of the stress and up to a second value 37 of the stress, the mooring system has a gently sloping response curve, thus having a lower stiffness than in the first stage 30. This is the operational range of the component and the first value is chosen based on the turbine thrust and pre-tension as described above, while the second value 37 is chosen based on the ultimate limit state. In this second stage 32, a change in platform position away from the anchor (e.g. due to a wave) will result in a small but appreciable increase in tension on the mooring line, and vice versa. If the response in the second stage 32 of the stress-strain response curve is too flat, then a small increase in the wind thrust applied to the platform will result in a large increase in the extension of the mooring line, leaving very little extension available for managing wave motions.
[0149] In the third stage 34 of the stress-strain response curve, above the second value 37 of the stress, the extension of the mooring line is large. In the third stage 34, the mooring exhibits a high stiffness once again, such that a small extension of the mooring system results in a large increase in thrust. This is designed to ensure that the platform is kept within a target surge (distance from the neutral position) and to ensure that the component can manage unexpected loads.
[0150] The Applicant has designed a polymer mooring component, in accordance with at least preferred embodiments of the present invention, with particular design features that aim to implement each of the stages 30, 32, and 34 of the stress-strain curve. These various features will be described in greater detail below.
[0151] The stress-strain curve, as achieved by the polymer mooring component, in accordance with at least preferred embodiments of the present invention, provides a number of benefits to a mooring system. The risk of failures during shock loading is reduced, which reduces repair and insurance costs; smaller components can be used to deliver the same capability of a much larger mooring chain, thereby reducing the component cost and the deployment cost; and also reducing the operational costs since fewer repairs to the infrastructure are required.
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[0153] The elastomeric compressive element 40 in the embodiment shown in
[0154] The elastomeric compressive element 40 can be incorporated into a mooring line by attaching the outside of each of the outer plates 46a, 46b to sections of the mooring line. The end of the mooring line sections can then be in contact with a sea bed, e.g. via an anchor, whilst the end of the other section of the mooring line can be connected to a floating body which is to be moored, for example a floating offshore wind turbine.
[0155] Owing to the arrangement of the inner and outer plates 46a, 46b, 48a, 48b, as the tension in the line increases, each of the first and second outer plates 46a, 46b is acted on by a tensile force, in the direction along the axis of the bellows and away from the bellows. These tensile forces are shown by the arrows 41, 41. As a result of these tensile forces, the inner end plates 48a, 48b each apply an inwards compressive force onto the bellows, as shown by the force arrows 43, 43.
[0156] Each of the bellows comprises two halves, also known as shells 42a, 42a, 42b, 42b, 42c, 42c, 42d, 42d. Each of these shells is approximately identical. The shells can be joined together by a number of possible methods, including welding. Alternatively, the elastomeric compressive element, including the bellowed shape, can be formed as a single piece.
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[0158] The Applicant has appreciated that various features of the profile of the shell contribute to the three stages 30, 32 and 34 as shown in
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[0160] Each shell 42b, 42b comprises a first, outer, annular portion 74, 74 and a second, inner, annular portion 72, 72, with a central section 76, 76 extending between them. The shells 42b, 42b are formed by rotating the shell profile, as shown in
[0161] One or both of the first, outer, annular portion 74, 74 and the second, inner, annular portion 72, 72 may be strengthened. For example, these annular portions 72, 72, 74, 74 may be thicker than the central section 76, 76 of the shell and/or they could be made of a higher grade or stiffer polymer material than the central section 76 of the shell.
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[0165] When the shells 42b, 42b are joined together to form the bellows of the elastomeric compressive element of the mooring component, the relative distance of the annular portions 72, 72, 74, 74 (where the shells 42b, 42b join) from the central axis 70 defines a load pathway 77. It is along this pathway 77 (for a particular shell) that the compressive force 79 applied to the elastomeric compressive element is transmitted. This occurs because a load pathway 77 as shown in
[0166] As the compressive force on the compressive element increases, the shells 42b, 42b flex (about the first, outer, annular portion 74, 74 and the second, inner, annular portion 72, 72). As the compression of the compressive element increases, the angle of the load pathway 77 with the central axis 70 increases. Approaching and through the change from the first to second stages 30, 32 of stress-strain response curve (as shown in
[0167] Further compression beyond this compression value further increases contact between adjacent shells 42b, 42b, as shown in
[0168] Additionally, or alternatively, some or all of the features of the response curve achieved herein may be achieved by including one or more shoulder portions on the shell. A shoulder portion is essentially a more pronounced thickening of a portion of the shell, extending in a direction away from the shell, as described above.
[0169] One example of such a shell is shown in
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[0171] Each shell 142b, 142b comprises a first, outer, annular portion 174, 174 and a second, inner, annular portion 172, 172, with a central section 176, 176 extending between them. The shells 142b, 142b are formed by rotating the shell profile, as shown in
[0172] Each central section 176, 176 comprises a respective inner shoulder portion 102, 102 that projects from the inner surface of the central section 176, 176 towards the first, outer, annular portion 74, 74. Contact between adjacent shoulder portions 102, 102 may give rise to the third phase of the response curve, in a similar manner to that described above. Contact of the adjacent shoulders 102, 102 is illustrated in
[0173] As described, the shells 42b, 42b, 142b, 142b are formed by rotating the shell profile, as shown through 360 degrees around the central axis 70, 170, thus forming a solid of revolution.
[0174] Alternatively, a shell may comprise a plurality of profile sections, each consisting of rotations of the profile shown about the axis 70 through only certain limited angles, of less than 180 degrees. In this latter case, multiple profile sections are then joined to the first, outer, annular portion 74, 74, 174, 174 and the second, inner, annular portion 72, 72, 172, 172. Each of the annular portions 72, 72, 74, 74 extend (and are thus continuous) through 360 degrees. One such example is shown in
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[0176] It will be appreciated by those skilled in the art that the invention has been illustrated by describing one or more specific embodiments thereof, but is not limited to these embodiments; many variations and modifications are possible, within the scope of the accompanying claims.