ROTOR OF ROTATING ELECTRIC MACHINE AND ROTATING ELECTRIC MACHINE
20230421005 ยท 2023-12-28
Assignee
Inventors
Cpc classification
International classification
Abstract
A bipolar rotor of a rotating electric machine is such that flexural rigidity asymmetry of a rotor main portion is adjusted using a cross slot provided in a rotor core, and flexural rigidity asymmetry of a rotor stepped portion is adjusted using a cutout groove provided in the rotor stepped portion, whereby optimization is achieved by combining the flexural rigidity asymmetry of the rotor main portion and the flexural rigidity asymmetry of the rotor stepped portion, and vibration in each double frequency vibration flexural vibration mode is restricted over a whole region of driving rotational speed.
Claims
1-11. (canceled)
12. A rotor of a rotating electric machine, wherein at least one cutout groove is provided in a rotor stepped portion, in an axis of rotation direction of the rotor stepped portion, in such a way that a flexural rigidity around an in-polar axis is adjusted, and a flexural rigidity around an interpolar axis and the flexural rigidity around the in-polar axis have asymmetry.
13. The rotor of the rotating electric machine according to claim 12, wherein at least one set of a multiple of the cutout groove whose sectional forms are identical is provided in outer diameter positions on the interpolar axis of the rotor stepped portion, in one portion or over an overall length of the rotor stepped portion with respect to the axis of rotation direction.
14. The rotor of the rotating electric machine according to claim 12, wherein at least one set of a multiple of the cutout groove whose sectional forms differ is provided in outer diameter positions on the interpolar axis of the rotor stepped portion, in one portion or over an overall length of the rotor stepped portion with respect to the axis of rotation direction.
15. The rotor of the rotating electric machine according to claim 12, wherein at least one cutout groove whose sectional form is tapered is provided in an outer diameter position on the interpolar axis of the rotor stepped portion, in one portion or over an overall length of the rotor stepped portion with respect to the axis of rotation direction.
16. The rotor of the rotating electric machine according to claim 12, wherein at least one set of a multiple of the cutout groove whose sectional forms are identical is provided in an angular range of 0 to 45 degrees in the in-polar axis direction, with the interpolar axis as a center, in one portion or over an overall length of the rotor stepped portion with respect to the axis of rotation direction.
17. The rotor the rotating electric machine according to claim 12, wherein at least one set of a multiple of the cutout groove whose sectional forms differ is provided in outer diameter positions in the rotor stepped portion, in an angular range of 0 to 45 degrees in the in-polar axis direction, with the interpolar axis as a center, in one portion or over an overall length of the rotor stepped portion with respect to the axis of rotation direction.
18. The rotor of the rotating electric machine according to claim 12, wherein at least one set of a multiple of the cutout groove whose sectional forms are tapered is provided in outer diameter positions in the rotor stepped portion, in an angular range of 0 to 45 degrees in the in-polar axis direction, with the interpolar axis as a center, in one portion or over an overall length of the rotor stepped portion with respect to the axis of rotation direction.
19. The rotor of the rotating electric machine according to claim 13, wherein double frequency vibration in a whole region of driving rotational speed is restricted by the flexural rigidity around the in-polar axis of the rotor stepped portion being adjusted using the cutout groove.
20. The rotor of the rotating electric machine according to claim 14, wherein double frequency vibration in a whole region of driving rotational speed is restricted by the flexural rigidity around the in-polar axis of the rotor stepped portion being adjusted using the cutout groove.
21. The rotor the rotating electric machine according to claim 15, wherein double frequency vibration in a whole region of driving rotational speed is restricted by the flexural rigidity around the in-polar axis of the rotor stepped portion being adjusted using the cutout groove.
22. The rotor of the rotating electric machine according to claim 16, wherein double frequency vibration in a whole region of driving rotational speed is restricted by the flexural rigidity around the in-polar axis of the rotor stepped portion being adjusted using the cutout groove.
23. The rotor of the rotating electric machine according to claim 17, wherein double frequency vibration in a whole region of driving rotational speed is restricted by the flexural rigidity around the in-polar axis of the rotor stepped portion being adjusted using the cutout groove.
24. The rotor of the rotating electric machine according to claim 18, wherein double frequency vibration in a whole region of driving rotational speed is restricted by the flexural rigidity around the in-polar axis of the rotor stepped portion being adjusted using the cutout groove.
25. The rotor of the rotating electric machine according to claim 19, wherein an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of a rotor main portion is 6 to 1% when there is resonance in a primary flexural vibration mode of double frequency vibration and 1 to 6% when there is resonance in a tertiary flexural vibration mode, and an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion is 1 to 6%.
26. The rotor of the rotating electric machine according to claim 20, wherein an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of a rotor main portion is 6 to 1% when there is resonance in a primary flexural vibration mode of double frequency vibration and 1 to 6% when there is resonance in a tertiary flexural vibration mode, and an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion is 1 to 6%.
27. The rotor of the rotating electric machine according to claim 21, wherein an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of a rotor main portion is 6 to 1% when there is resonance in a primary flexural vibration mode of double frequency vibration and 1 to 6% when there is resonance in a tertiary flexural vibration mode, and an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion is 1 to 6%.
28. The rotor of the rotating electric machine according to claim 22, wherein an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of a rotor main portion is 6 to 1% when there is resonance in a primary flexural vibration mode of double frequency vibration and 1 to 6% when there is resonance in a tertiary flexural vibration mode, and an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion is 1 to 6%.
29. The rotor of the rotating electric machine according to claim 23, wherein an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of a rotor main portion is 6 to 1% when there is resonance in a primary flexural vibration mode of double frequency vibration and 1 to 6% when there is resonance in a tertiary flexural vibration mode, and an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion is 1 to 6%.
30. The rotor of the rotating electric machine according to claim 24, wherein an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of a rotor main portion is 6 to 1% when there is resonance in a primary flexural vibration mode of double frequency vibration and 1 to 6% when there is resonance in a tertiary flexural vibration mode, and an asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion is 1 to 6%.
31. The rotor of the rotating electric machine according to claim 25, wherein vibration in a secondary flexural vibration mode of double frequency vibration is restricted owing to the asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion being 1 to 6%.
32. The rotor of the rotating electric machine according to claim 26, wherein vibration in a secondary flexural vibration mode of double frequency vibration is restricted owing to the asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion being 1 to 6%.
33. The rotor of the rotating electric machine according to claim 27, wherein vibration in a secondary flexural vibration mode of double frequency vibration is restricted owing to the asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion being 1 to 6%.
34. The rotor of the rotating electric machine rotor according to claim 28, wherein vibration in a secondary flexural vibration mode of double frequency vibration is restricted owing to the asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion being 1 to 6%.
35. The rotor of the rotating electric machine according to claim 29, wherein vibration in a secondary flexural vibration mode of double frequency vibration is restricted owing to the asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion being 1 to 6%.
36. The rotor of the rotating electric machine according to claim 30, wherein vibration in a secondary flexural vibration mode of double frequency vibration is restricted owing to the asymmetry ratio of flexural rigidity around the in-polar axis with respect to flexural rigidity around the interpolar axis of the rotor stepped portion being 1 to 6%.
37. A rotating electric machine comprising the rotor according to claim 12.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
First Embodiment
[0031]
[0032]
[0033] Using
[0034] Next, an operation of the bipolar rotor 1 of the first embodiment will be described.
[0035] Flexural rigidity asymmetry of the rotor core 11 is adjusted by adjusting Z-axis direction intervals of the cross slots 15, as shown in
[0036] As shown in
[0037] E is a suffix representing a Young's modulus, I a suffix representing an area moment of inertia, b a suffix representing the rotor main portion 10, and r a suffix representing a ratio.
[0038] Herein, a rated rotational speed of the bipolar rotor 1 of a rotating electric machine, such as a turbine generator, is commonly 3,000 rpm or 3,600 rpm, and dangerous speeds of flexural vibration modes of a multiple of double frequency vibrations are passed through until reaching the rated rotational speed from a stopped state. Waveforms of a primary flexural vibration mode and a tertiary flexural vibration mode of a bipolar rotor are shown in
[0039] Consequently, it is particularly necessary to restrict vibration in each of the primary flexural vibration mode W1 and the tertiary flexural vibration mode W2, while giving consideration to the rotor main portion 10 flexural rigidity asymmetry ratio EIbr % dependency on rotational speed.
[0040] However, the bipolar rotor 1 of a rotating electric machine, such as a turbine generator, is such that in addition to the rotor main portion 10, the rotor stepped portion 20, which has flexural rigidity asymmetry, exists, because of which there are cases wherein double frequency vibration over a whole region of driving rotational speed cannot be sufficiently restricted simply by optimizing the flexural rigidity asymmetry of the rotor main portion 10.
[0041]
[0042]
[0043] E is a suffix representing a Young's modulus, I a suffix representing an area moment of inertia, s a suffix representing the rotor stepped portion 20, and r a suffix representing a ratio.
[0044] Herein, an optimal combination of the flexural rigidity asymmetry ratio EIbr % of the rotor main portion 10 and the flexural rigidity asymmetry ratio EIsr % of the rotor stepped portion 20 for restricting the double frequency vibration primary flexural vibration mode W1 and tertiary flexural vibration mode W2 will be described, using
[0045]
[0046] As previously mentioned, when the rotational speed of the bipolar rotor 1 rises, the flexural rigidity EIbrY around the Y-axis of the rotor main portion 10 rises due to centrifugal force. That is, as the asymmetry ratio EIbr % also rises in accompaniment to a rise in the rotational speed of the bipolar rotor 1, the cross slots 15 can be adjusted in such a way that EIbr %<0% when there is resonance in the primary flexural vibration mode W1, and EIbr %>0% when there is resonance in the tertiary flexural vibration mode W2.
[0047] In order to restrict vibration in the double frequency vibration primary flexural vibration mode W1 or tertiary flexural vibration mode W2, it is sufficient to arrange in such a way that EIbr %<0% and EIsr %>0% when there is resonance in the primary flexural vibration mode W1, and EIbr %>0% and EIsr %>0% when there is resonance in the tertiary flexural vibration mode W2, but optimal application ranges exist for the asymmetry ratios EIbr % and EIsr %. The optimal range when there is resonance in the double frequency vibration primary flexural vibration mode W1 is shown in Expression 1, and the optimal range when there is resonance in the tertiary flexural vibration mode W2 is shown in Expression 2. Also, with regard to the double frequency vibration secondary flexural vibration mode, double frequency vibration can be sufficiently restricted by applying Expression 2.
[Expression 1]
6% EIbr %1%,1%EIsr %6%(1)
[Expression 2]
1%EIbr %6%,1%EIsr %6%(2)
[0048] In order to fulfill this condition, it is often the case that owing to an adjustment of the asymmetry ratio EIsr % in accordance with the first working example shown in
[0049] Next, using
[0050]
[0051]
[0052]
[0053] The sectional view in
[0054] Herein, the flexural rigidity asymmetry ratio of the rotor stepped portion 20 is defined as EIsr % (EIsr=(EIsrY/EIsrX1)100), but sectional forms of the rotor stepped portion 20 differ in the Z-axis direction, as shown in, for example,
[0055] Also,
[0056] An example wherein there are six kinds (n=6) of sectional form of the rotor stepped portion 20 in the Z-axis direction is shown in
[0057] In this way, according to a rotating electric machine bipolar rotor according to the first embodiment, flexural rigidity asymmetry of a rotor main portion is adjusted using a cross slot provided in a rotor core, and flexural rigidity asymmetry of a rotor stepped portion is adjusted using a cutout groove provided in the rotor stepped portion, whereby optimization can be achieved by combining the flexural rigidity asymmetry of the rotor main portion and the flexural rigidity asymmetry of the rotor stepped portion, because of which an excitation force existing in a position of a vibration mode antinode in each flexural vibration mode of double frequency vibration can be reduced, meaning that there is an advantage in that vibration in each double frequency vibration flexural vibration mode can be restricted over a whole region of driving rotational speed.
Second Embodiment
[0058]
[0059] Next, the cutout groove 24 in the rotor stepped portion 20 of the rotating electric machine bipolar rotor 1 according to the second embodiment will be described. Owing to the four cutout grooves 24 being provided on a circumference in positions on the outer diameter of the rotor stepped portion 20 in an angular range of 0 to 45 degrees in the Y-axis direction, with the X-axis as the center, the flexural rigidity EIsrY around the Y-axis is caused to decrease, thereby adjusting the flexural rigidity asymmetry ratio EIsr % of the rotor stepped portion 20. This means that, compared with the first embodiment, an equivalent advantage of restricting double frequency vibration can be obtained, even in a state wherein the rotor stepped portion 20 has high torsional rigidity.
[0060] The cutout groove 24 is not limited to being provided in four places in the circumferential direction as shown in
[0061] In this way, according to a bipolar rotor of a rotating electric machine according to the second embodiment, a multiple of cutout grooves are provided on a circumference in positions on an outer diameter of a rotor stepped portion in a certain angular range in a Y-axis direction, with an X-axis as a center, thereby adjusting a flexural rigidity asymmetry ratio of the rotor stepped portion, meaning that, compared with the case of the first embodiment, there is an advantage in that an advantage of restricting double frequency vibration can be obtained, even in a state wherein the rotor stepped portion has high torsional rigidity.
[0062] In the present embodiment, a description has been given of a case wherein, in order to restrict double frequency vibration of a rotating electric machine bipolar rotor, a cutout groove is provided in an excitation device side stepped portion, but a case may also be such that a cutout groove is provided in a stepped portion on an opposite side. Also, the present embodiment can also be applied to a rotor of another rotating electric machine. Furthermore, in the aforementioned working example, a cutout groove having a form that extends in an axis of rotation direction has been described, but a cutout groove may also have a form that extends in a circumferential direction.
[0063] Although the present application is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features, aspects and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described, but instead can be applied, alone or in various combinations to one or more of the embodiments.
[0064] It is therefore understood that numerous modifications which have not been exemplified can be devised without departing from the scope of the present application. For example, at least one of the constituent components may be modified, added, or eliminated. At least one of the constituent components mentioned in at least one of the preferred embodiments may be selected and combined with the constituent components mentioned in another preferred embodiment.
[0065] Also, identical reference signs in the drawings indicate identical or corresponding portions.
REFERENCE SIGNS LIST
[0066] 1: bipolar rotor [0067] 10: rotor main portion [0068] 11: rotor core [0069] 12: rotor slot [0070] 13: rotor coil [0071] 14: rotor wedge [0072] 15: cross slot [0073] 17: bearing [0074] 20: rotor stepped portion [0075] 21: rotor coil lead groove [0076] 22a, 22b: radial lead groove [0077] 23: axial lead groove [0078] 24, 24a, 24b, 24c, 24d: cutout groove