A HELMET COMPRISING AN IMPACT MITIGATING STRUCTURE
20230413937 ยท 2023-12-28
Assignee
Inventors
Cpc classification
International classification
Abstract
The present invention relates to a helmet comprising an impact mitigating structure, the impact mitigating structure comprising: a first layer; and a second layer; wherein one or more of a material property, a mechanical property and a geometrical property of the impact mitigating structure is arranged to, when the impact mitigating structure is subject to an impact, facilitate at least partial fracturing of the second layer such that at least a portion of the second layer is able to move relative to the first layer.
Claims
1. A helmet comprising an impact mitigating structure, the impact mitigating structure comprising: a first layer; and a second layer; wherein one or more of a material property, a mechanical property and a geometrical property of the impact mitigating structure is arranged to, when the impact mitigating structure is subject to an impact, facilitate at least partial fracturing of the second layer such that at least a portion of the second layer is able to move relative to the first layer.
2. The helmet as claimed in claim 1, wherein the impact mitigating structure is arranged to set a particular threshold force of the impact at or above which the second layer is arranged to fracture.
3. The helmet as claimed in claim 1 or 2, wherein the particular force at which the second layer is arranged to fracture is between 10 N and 100 N, e.g. between 30 N and 70 N, e.g. approximately 50 N.
4. The helmet as claimed in claim 1, 2 or 3, wherein the second layer has a fracture toughness of between 0.1 MPa m.sup.1/2 and 10 MPa m.sup.1/2, e.g. between 0.5 MPa m.sup.1/2 and 5 MPa m.sup.1/2, e.g. between 1 MPa m.sup.1/2 and 3 MPa m.sup.1/2.
5. The helmet as claimed in any one of the preceding claims, wherein the first layer and/or the second layer comprises one or more protrusions arranged to facilitate at least partial fracturing of the second layer when the impact mitigating structure is subject to an impact.
6. The helmet as claimed in any one of the preceding claims, wherein the impact mitigating structure comprises one or more fracture initiating members adjacent the second layer, wherein the one or more fracture initiating members are arranged to facilitate at least partial fracturing of the second layer when the impact mitigating structure is subject to an impact.
7. The helmet as claimed in any one of the preceding claims, wherein the second layer is shaped to form one or more points and/or lines of weakness in the second layer, wherein the one or more points and/or lines of weakness are arranged to facilitate at least partial fracturing of the second layer.
8. The helmet as claimed in claim 7, wherein the second layer comprises a plurality of points and/or lines of weakness and the second layer is arranged to at least partially fracture at least one of the plurality of points and/or lines of weakness or between at least two of the plurality of points and/or lines of weakness.
9. The helmet as claimed in claim 7 or 8, wherein the one or more points and/or lines of weakness are defined by material properties of the second layer.
10. The helmet as claimed in claim 7, 8 or 9, wherein the second layer comprises a material having one or more impurities therein, wherein the one or more impurities defines the one or more points and/or lines of weakness.
11. The helmet as claimed in any one of claims 7 to 10, wherein the second layer comprises one or more fibres and/or one or more seeding particles, wherein the one or more fibres and/or the one or more seeding particles are arranged to form the one or more points and/or lines of weakness.
12. The helmet as claimed in any one of claims 7 to 11, wherein the one or more points and/or lines of weakness are defined by geometrical properties of the second layer.
13. The helmet as claimed in any one of claims 7 to 12, wherein the thickness of the second layer at the one or more points and/or lines of weakness is less than the thickness of the surrounding regions of the second layer.
14. The helmet as claimed in any one of claims 7 to 13, wherein the one or more points and/or lines of weakness comprise one or more indentations, voids, grooves, slots and/or apertures in the second layer.
15. The helmet as claimed in any one of the preceding claims, wherein the first layer and/or the second layer comprises one or more protrusions and/or the impact mitigating structure comprises one or more fracture initiating members adjacent the second layer and/or the second layer comprises one or more points and/or lines of weakness, wherein the one or more protrusions, the one or more fracture initiating members and/or the one or more points and/or lines of weakness are arranged to define one or more segments of the second layer.
16. The helmet as claimed in claim 15, wherein the second layer comprises between 3 and 1000 segments, e.g. between 50 and 500 segments, e.g. between and 300 segments, e.g. between 100 and 150 segments.
17. The helmet as claimed in claim 15 or 16, wherein the segments extend over the entirety of the second layer.
18. The helmet as claimed in claim 15, 16 or 17, wherein the segments are arranged relative to the geometrical features of the helmet.
19. The helmet as claimed in any one of claims 15 to 18, wherein the segments are arranged to surround one or more vents in the helmet.
20. The helmet as claimed in any one of claims 15 to 19, wherein the second layer is arranged to fracture, when the impact mitigating structure is subject to an impact, to facilitate at least partial detachment of at one or more segments from the second layer.
21. The helmet as claimed in claim 20, wherein the one or more at least partially detached segments are arranged to, when the impact mitigating structure is subject to an impact from an object, facilitate movement of the second layer with respect to the impacting object.
22. The helmet as claimed in claim 20 or 21, wherein the one or more at least partially detached segments are arranged to, when the impact mitigating structure is subject to an impact, be freed from the impact mitigating structure.
23. The helmet as claimed in claim 20, 21 or 22, wherein the second layer is arranged to, when the impact mitigating structure is subject to an impact, bend between the partially detached segment and the second layer.
24. The helmet as claimed in any one of claims 15 to 23, wherein the second layer comprises a plurality of smaller segments arranged in a region of higher surface curvature of the second layer and/or in a region of a perturbation on the first layer and/or the second layer.
25. The helmet as claimed in any one of the preceding claims, wherein the first layer comprises a hard membrane between the first layer and the second layer.
26. The helmet as claimed according to one of the preceding claims, wherein the second layer forms an outer shell that is non-congruent with respect to the first layer, wherein when the impact mitigating structure is subject to an impact, the outer shell is configured to fracture such that at least a portion of the outer shell is able to move relative to the first layer.
27. The helmet as claimed in claim 26, wherein the outer shell, when the impact mitigating structure is subject to an impact, is configured to flatten to facilitate relative movement of the outer shell with respect to the first layer.
28. The helmet as claimed in claim 1 or as claimed in one of the claims 2 to 27, wherein the second layer is integrally formed with the first layer, the first layer forming an energy absorbing layer or a part of an energy absorbing layer.
29. The helmet as claimed in one of the preceding claims, wherein the impact mitigating structure comprises an intermediate layer configured to facilitate relative movement between the first and second layers.
30. The helmet as claimed in claim 29, wherein in the intermediate layer comprises a plurality of rolling elements.
31. The helmet as claimed in claim 30, wherein each rolling element of said plurality of rolling elements has a rolling resistance less than 0.3.
32. The helmet as claimed in claim 30 or 31, wherein the rolling elements are hard and stiff.
33. The helmet as claimed in one of the claims 30 to 32, wherein each rolling element of said plurality of rolling elements is spherical.
34. The helmet as claimed in one of the claims 30 to 33, wherein each rolling element of said plurality of rolling elements comprises a diameter in the range from 1 mm to 4 mm.
35. The helmet as claimed in one of the preceding claims, wherein the impact mitigating structure comprises a fracturing mechanism that is configured to resist a relative movement between the second layer and the first layer.
36. The helmet as claimed in claim 35, wherein the fracturing mechanism is configured to create a geometric locking or a mechanical locking between layers.
37. The helmet as in claim 35 or 36, wherein the fracturing mechanism is configured to increase a resistance of rolling of the rolling elements.
Description
[0125] Certain embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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[0142] Impact mitigating structures act to protect a user or an object by absorbing and/or deflecting energy from an impact. In oblique impacts, which are a common form of impact, the impact mitigating structure may be subject to significant linear and tangential forces. These forces can cause a rapid deceleration of the user and/or object, which may cause serious damage. Embodiments of the present invention aim to provide an improved impact mitigating structure which reduces the risk of serious damage to the user being protected by the impact mitigating structure during an impact on the impact mitigating structure.
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[0148] In the helmet 100, the first layer 104 is an impact absorbing structure comprising an EPS foam impact absorbing layer. The second layer 106 is a polycarbonate shell. The thickness of the second layer 106 is (substantially) less than the first layer 104. The first layer 104 and the second layer 106 comprises a plurality of vents 110, which allow air flow to the head protected by the helmet 100 (not shown).
[0149] The honeycomb layer 103 may provide additional impact absorption. The honeycomb layer 103 may also improve the fit of the helmet 100 to a user's head. The honeycomb layer 103 comprises a plurality of hollow cells. The hollow cells may allow an improved fit of the helmet 100 and/or improve the circulation of air throughout the helmet 100.
[0150] The second layer 106 includes multiple lines of weakness 108. The lines of weakness 108 may be formed by a series of indentations (e.g. notches), grooves, slots, perforations and/or impurities in the outer surface of the second layer 106.
[0151] The multiple lines of weakness 108 define the outline of a number of segments 112 of the second layer 106.
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[0153] The second layer 206 includes multiple lines of weakness 208, which define a number of segments 212. In
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[0155] In the particular arrangement shown in
[0156] The lines of weakness 408 are positioned more sparsely (i.e. having a greater separation between adjacent lines of weakness) towards the centre (of the surface) of the second layer 406. Therefore, larger segments 412a are located at the centre of the second layer 406 and smaller segments 412b are located towards the edges of the second layer 406.
[0157] The lines of weakness 408 shown in
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[0159] The fracturing of the lines of weakness 408 shown in
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[0162] Operation of embodiments of the present invention will now be described with reference to
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[0164] In the embodiment shown in
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[0166] One or more of the segments 612a may be ejected through the vents 614 in the first layer 604. Another set of segments 612b may be ejected from the helmet, e.g. away from the outer surface of the first layer 604. The ejected segments 612b may carry away a portion of the energy transferred to the helmet 600 from an impact, therefore dissipating energy from the impact. This reduces the energy transferred to the first layer 604 and then to the head (not shown) protected by the helmet 600.
[0167] Another set of segments 612c may help to facilitate the movement of the impacting object 620 with respect to the first layer 604 (and thus the head protected by the helmet). The segments 612c are configured to move (e.g. rotate, roll, translate) in order to facilitate the translation of the impacting object 620 with respect to the first layer 604. In such embodiments, it may be beneficial for the segments (i.e. the second layer) to be formed from a low friction material or be coated with a low friction coating. The movement of the segments 612c may help to reduce the oblique forces transferred through the helmet 600, which helps to reduce the rotational movement of the head protected by the helmet during an impact.
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[0169] However, in the embodiment shown in
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[0171] When the helmet 800 is subject to an impact, the protrusions 808, 810 act to concentrate the stress experienced by the second layer 806, as a result of the force of the impact, thus facilitating the fracturing of the second layer 806, e.g. at the locations at which the protrusions 808, 810 act on the second layer 806. As with previous embodiments, once the second layer 806 has been fractured, the fractured portion is then able to move relative to the first layer 804.
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[0173] The helmet 900 also comprises a hard membrane coating 910 on the first layer 904, between the first layer 904 and the fracture initiating members 908.
[0174] When the helmet 900 is subject to an impact, the fracture initiating members 908 act to concentrate the stress experienced by the second layer 806, as a result of the force of the impact. The hard membrane coating 910 prevents the fracture initiating members 908 from becoming embedded in the first layer 904, thus facilitating the fracturing of the second layer 906, e.g. at the locations at which the fracture initiating members 908act on the second layer 806. As with previous embodiments, once the second layer 906 has been fractured, the fractured portion is then able to move relative to the first layer 904.
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[0176] Particularly, as shown in
[0177] As indicated in
[0178] Thus it will be appreciated by those skilled in the art that an impact mitigating structure according to embodiments of the present invention, in which the one or more points of weakness are arranged to fracture as a result of an impact to facilitate the movement of a first layer and a second layer with respect to the each other, helps to reduce the forces transferred through the impact mitigating structure, e.g. to a user or object being protected by the structure. This may provide benefits over known impact mitigating structures and, particularly when the impact mitigating structure is a helmet, provide significant benefits over known helmets, e.g. in helping to reduce brain injuries. It will further be appreciated however that many variations of the specific arrangements described herein are possible within the scope of the invention, such as combinations of features taken from the embodiments shown.