RETRACTABLE CLEANING APPARATUS AND SYSTEM
20230415188 · 2023-12-28
Assignee
Inventors
Cpc classification
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B15/72
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0636
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B13/06
PERFORMING OPERATIONS; TRANSPORTING
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B13/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A retractable cleaning apparatus for spray cleaning of pipes or vessels comprises a rotatable spray head configured to spray the interior of the pipes or vessels with a cleaning liquid. The rotatable spray head is linearly movable between a retracted position and a cleaning position along a longitudinal axis of the rotatable spray head. The rotatable spray head is rotatable about the longitudinal axis of the rotatable spray head independent of a flow of the cleaning liquid. The rotatable spray head is rotatable with an angular velocity that is independent of the flow of the cleaning liquid. The angular velocity may be within a range of 0.1-1.3 radians per second. A system including a retractable cleaning apparatus is also disclosed.
Claims
1. A retractable cleaning apparatus for spray cleaning of pipes or vessels, the retractable cleaning apparatus comprising: a rotatable spray head configured to spray the interior of the pipes or vessels with a cleaning liquid, wherein the rotatable spray head being linearly movable between a retracted position and a cleaning position along a longitudinal axis of the rotatable spray head, the rotatable spray head being rotatable about the longitudinal axis of the rotatable spray head independent of a flow of the cleaning liquid, and the rotatable spray head being rotatable with an angular velocity that is independent of the flow of the cleaning liquid.
2. The retractable cleaning apparatus according to claim 1, wherein the rotatable spray head is rotatable with an angular velocity within a range of 0.1-1.3 radians per second.
3. The retractable cleaning apparatus according to claim 1, wherein the rotatable spray head is rotatable about the longitudinal axis of the rotatable spray head independent of the rotatable spray head being linearly movable between the retracted position and the cleaning position along the longitudinal axis of the rotatable spray head.
4. The retractable cleaning apparatus according to claim 1, wherein the rotatable spray head is configured for reciprocating rotation about the longitudinal axis of the rotatable spray head.
5. The retractable cleaning apparatus according to claim 4, further comprising: a pneumatically or hydraulically driven unit, wherein the pneumatically or hydraulically driven unit is configured to convert a reciprocatingly translational drive movement to a reciprocatingly rotational movement of the rotatable spray head.
6. The retractable cleaning apparatus according to claim 5, wherein the rotatable spray head is coupled to a rotatable member, and wherein the pneumatically or hydraulically driven unit including a linearly movable first piston, the pneumatically or hydraulically driven unit being configured to convert a reciprocatingly translational drive movement of the linearly movable first piston to a reciprocatingly rotational movement of the rotatable member.
7. The retractable cleaning apparatus according to claim 6, wherein the linearly movable first piston is arranged in a piston chamber, the piston chamber including a first fluid port configured to pass a fluid into or out of the piston chamber on a first side of the linearly movable first piston, such that the linearly movable first piston is linearly moved in the piston chamber in response to passing fluid into or out of the piston chamber through the first fluid port.
8. The retractable cleaning apparatus according to claim 7, wherein the piston chamber including a second fluid port configured to pass fluid into or out of the piston chamber on a second side of the linearly movable first piston, such that the linearly movable first piston is linearly moved in the piston chamber in response to passing fluid into or out of the piston chamber through the second fluid port.
9. The retractable cleaning apparatus according to claim 6, wherein the rotatable member is mechanically coupled to the linearly movable first piston.
10. The retractable cleaning apparatus according to claim 9, wherein the rotatable member is mechanically coupled to the linearly movable first piston by means of a cam arrangement or by means of threads.
11. The retractable cleaning apparatus according to claim 1, the retractable cleaning apparatus further comprising: a pneumatically or hydraulically driven linearly movable second piston mechanically coupled to the rotatable spray head, the linearly movable second piston being configured to linearly move the rotatable spray head between the retracted position and the cleaning position.
12. The retractable cleaning apparatus according to claim 11, wherein the pneumatically or hydraulically driven unit and the pneumatically or hydraulically driven linearly movable second piston are provided in a common actuator.
13. The retractable cleaning apparatus according to claim 5, wherein each rotational movement of the reciprocatingly rotational movement is less than 8 radians.
14. The retractable cleaning apparatus according to claim 1, wherein the rotatable spray head includes a plurality of nozzle channels each terminating in a nozzle orifice, wherein a majority of the nozzle channels extending in a radial direction of the rotatable spray head.
15. The retractable cleaning apparatus according to claim 1, wherein the rotatable spray head includes a plurality of nozzle channels each terminating in a nozzle orifice, wherein at least two of the nozzle channels extend at different angles with respect to the longitudinal axis of the rotatable spray head.
16. The retractable cleaning apparatus according to claim 1, wherein the rotatable spray head includes 4-40 nozzle channels, each terminating in a nozzle orifice.
17. The retractable cleaning apparatus according to claim 14, wherein each nozzle orifice has a diameter within a range of 0.5-5 mm.
18. System comprising: a pipe or a vessel, a retractable cleaning apparatus according to claim 1, wherein the retractable cleaning apparatus is attached to the pipe or vessel and is configured to spray an interior surface of the pipe or vessel with the cleaning liquid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Embodiments of the inventive concept will now be described, by way of example, with reference to the accompanying schematic drawings, in which
[0058]
[0059]
[0060]
[0061]
[0062]
DETAILED DESCRIPTION
[0063] The present inventive concept will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred variants of the inventive concept are shown. This inventive concept may, however, be embodied in many different forms and should not be construed as limited to the variants set forth herein; rather, these variants are provided for thoroughness and completeness, and to fully convey the scope of the inventive concept to the skilled person.
[0064] Referring now to the drawings and to
[0065] In
[0066] Thus, the rotatable spray head 102 is linearly movable between the retracted position RP and the cleaning position CP along the longitudinal axis LA of the rotatable spray head 102.
[0067] The rotatable spray head 102 is rotatable about the longitudinal axis LA of the rotatable spray head 102 independent of a flow of the cleaning liquid L. In other words, the rotatable spray head 102 is rotatable by a drive mechanism that does not depend on any flow of the cleaning liquid L. Hence, the rotatable spray head 102 is driven independently of any flow of the cleaning liquid L. In yet other words, the rotatable spray head 102 is rotatable irrespective of if there is a flow of cleaning liquid L or not. Further, the rotatable spray head 102 is rotatable independent of a pressure of the cleaning liquid L. Furthermore, the rotatable spray head 102 is rotatable independent of a flow, such as a mass flow or volume flow, of the cleaning liquid L. The rotatable spray head 102 is also rotatable with an angular velocity that is independent of the flow of the cleaning liquid L.
[0068] The rotatable spray head 102 is configured for reciprocating rotation about the longitudinal axis LA of the rotatable spray head 102. Hence, the rotatable spray head 102 is configured to rotate back and forth about the longitudinal axis LA of the rotatable spray head 102. In other words, the rotatable spray head 102 is configured to rotate in a first direction, e.g. clockwise, and then reverse its direction to rotate in a second opposite direction, e.g. counterclockwise, repeatedly such that a reciprocating rotation about the longitudinal axis LA of the rotatable spray head 102 is achieved.
[0069] The rotation of the rotatable spray head 102 will be described in detail below with reference to
[0070] In the depicted retractable cleaning apparatus 100 the rotatable spray head 102 is rotatable with an angular velocity within a range of 0.1-1.3 radians per second. This angular velocity corresponds roughly to an instantaneous rotational speed of 0.95-12.4 rpms. The rotatable spray head 102 may be rotatable with other angular velocities.
[0071] Now referring to
[0072] The rotatable spray head 102 of the depicted retractable cleaning apparatus 100 of
[0073] In the depicted retractable cleaning apparatus 100 the linearly movable second piston 118 is formed of an upper part of the pneumatically driven unit 104. Hence, when the linearly movable second piston 118 is moved, a significant part of the retractable cleaning apparatus 100 including the pneumatically driven unit 104 and the rotatable spray head 102 is moved along the longitudinal axis LA of the rotatable spray head 102. In practice, a majority of the internal parts of the retractable cleaning apparatus 100 located below the linearly movable second piston 118 is moved correspondingly to the linearly movable second piston 118, resulting in the rotatable spray head 102 is linearly movable between the retracted position RP and the cleaning position CP along the longitudinal axis LA of the rotatable spray head 102.
[0074] The linearly movable second piston 118 may be hydraulically driven by a pressurized hydraulic fluid such as hydraulic oil.
[0075] The position of the rotatable spray head 102 along the longitudinal axis LA of the rotatable spray head 102 is monitored by a sensor located in a control device 150 of the retractable cleaning apparatus 100. Hence, the control device 150 includes the sensor and a control unit 152 in the depicted retractable cleaning apparatus 100. The sensor is connected to the control unit 152. The sensor is configured to sense the position of the member 118c which is moved inside of the control device 150 correspondingly to a movement of the rotatable spray head 102 along the longitudinal axis LA of the rotatable spray head 102. The control unit 152 is configured to control the introduction and removal of pressurized air above the linearly movable second piston 118 in the piston chamber 118a. Hence, the control unit 152 is configured to control the movement of the rotatable spray head 102 along the longitudinal axis LA of the rotatable spray head 102.
[0076] In the depicted retractable cleaning apparatus 100 of
[0077] In the depicted retractable cleaning apparatus 100 of
[0078] In the depicted retractable cleaning apparatus 100 the linearly movable first piston 108 is mechanically coupled to the rotatable member 106 via the intermediate member 108a. The intermediate member 108a is coupled to the rotatable member 106 such that the intermediate member 108a and the rotatable member 106 corotates. The intermediate member 108a and the rotatable member 106 may as an alternative be integrally formed. The rotatable member 106 is held static with respect to the longitudinal axis LA of the rotatable spray head 102 by means of a rotationally symmetric protrusion 106a provided thereon. A bearing or similar may be provided to reduce friction when rotating the rotatable member 106.
[0079] The intermediate member 108a coupled to the rotatable member 106 is provided with external threads 116a. The linearly movable first piston 108 is provided with corresponding internal threads 116b. The respective threads 116a, 116b are meshed, resulting in that a reciprocatingly translational drive movement DM of the linearly movable first piston 108 is converted to a reciprocatingly rotational movement RRM of the rotatable member 106 and the rotatable spray head 102.
[0080] The rotatable member 106 and the intermediate member 108a may be differently designed and may for instance be formed as a shaft, a cylinder, a hollow member to give a few non-limiting examples.
[0081] The linearly movable first piston 108 is arranged in a piston chamber 110. The piston chamber 110 is provided with a first fluid port 112 configured to pass a fluid into or out of the piston chamber 110 on a first side of the linearly movable first piston 108, such that the linearly movable first piston 108 is linearly moved in the piston chamber 110 in response to passing fluid into or out of the piston chamber 110 through the first fluid port 112.
[0082] An inner surface of the piston chamber 110 may be provided with a longitudinal protrusion which may engage a corresponding recess provided on the linearly movable first piston 108. By this arrangement, rotation of the linearly movable first piston 108 with respect to the retractable cleaning apparatus 100 may be prevented. The piston chamber 110 may be fixed for preventing rotation with respect to the retractable cleaning apparatus 100.
[0083] In the depicted retractable cleaning apparatus of
[0084] The piston chamber 110 is provided with a second fluid port 114 configured to pass fluid into or out of the piston chamber 110 on a second side of the linearly movable first piston 108, such that the linearly movable first piston 108 is linearly moved in the piston chamber 110 in response to passing fluid into or out of the piston chamber 110 through the second fluid port 114.
[0085] In the depicted retractable cleaning apparatus of
[0086] In the depicted retractable cleaning apparatus of
[0087] In case of a single fluid port, i.e. the first fluid port 112 or the second fluid port 114, the linearly movable first piston 108 may be spring loaded such that a spring pushes the linearly movable first piston 108 back upon removal of pressurized air through the single fluid port.
[0088] In the depicted retractable cleaning apparatus of
[0089] Now also referring to
[0090] The rotatable spray head 102 may be made to rotate about the longitudinal axis LA of the rotatable spray head 102 by a hydraulically driven unit in a corresponding manner to what has been described above. The hydraulically driven unit may then be driven by a pressurized hydraulic fluid such as hydraulic oil.
[0091] The pneumatically or hydraulically driven unit 104 and the pneumatically or hydraulically driven linearly movable second piston 118 are provided together in a common actuator 140. The pneumatically or hydraulically driven unit 104 and the pneumatically or hydraulically driven linearly movable second piston 118 are provided in a common housing 141 of the common actuator 140.
[0092] The mechanical parts involved in the linear movement and the rotational movement of the rotatable spray head 102, such as the rotatable member 106, the rotationally symmetric protrusion 106a, the first piston 108, the intermediate member 108a and the piston chamber 110 as well as the second piston 118, the piston chamber 118a and the spring 118b are provided in the actuator 140, more precisely in the housing 141 of the actuator 140. In case of threads 116a, 116b, also the external threads 116a and the internal threads 116b are provided in the actuator 140, more precisely in the housing 141 of the actuator 140. In case of a cam arrangement 115, also the cam arrangement 115, the cam groove 115a and the cam protrusion 115b are provided in the actuator 140, more precisely in the housing 141 of the actuator 140. Further, the first fluid port 112 and the second fluid port 114 are provided in or on the actuator 140, more precisely in or on the housing 141 of the actuator 140.
[0093] The rotatable spray head 102 is rotatable about the longitudinal axis LA of the rotatable spray head 102 independent of the rotatable spray head 102 being linearly movable between the retracted position RP and the cleaning position CP along the longitudinal axis LA of the rotatable spray head 102. This is understood from the above. In particular, the rotational movement of the rotatable spray head 102 about the longitudinal axis LA is achieved by means of the driven unit 104 by introducing pressurized air alternatingly on the first and second side of the first piston 108, while the linear movement of the rotatable spray head 102 between the retracted position RP and a cleaning position CP is achieved by means of the pneumatically driven linearly movable second piston 118 by introducing and evacuating pressurized air into and from the piston chamber 118a above the linearly movable second piston 118.
[0094] As can be seen in
[0095] In the depicted retractable cleaning apparatus 100 all nozzle channels 120 are extending in a radial direction of the rotatable spray head 102. This means that all nozzle channels 120 are extending in a direction coinciding with an arbitrary radial plane of the longitudinal axis LA of the rotatable spray head 102. By this arrangement, no rotational reactional force is exhibited on the rotatable spray head 102 by a flow of cleaning liquid L through the nozzle channels 120.
[0096] Not all nozzle channels 120 need to extend in a radial direction of the rotatable spray head 102. However, preferably, a majority of the nozzle channels 120 are to extend in a radial direction of the rotatable spray head 102. In fact, no nozzle channel 120 need to extend in a radial direction of the rotatable spray head 102. In other words, some or all nozzle channels 120 may be inclined with respect to any radial plane of the longitudinal axis LA of the rotatable spray head 102.
[0097] As can be seen in
[0098] Preferably, at least two of the nozzle channels 120 may extend at different angles , with respect to the longitudinal axis LA of the rotatable spray head 102. However, all nozzle channels 120 may extend at the same angle with respect to the longitudinal axis LA of the rotatable spray head 102.
[0099] The depicted rotatable spray head 102 of
[0100] When the retractable cleaning apparatus 100 is used for spray cleaning of pipes 202 or vessels 204, a first measure is typically to move the rotatable spray head 102 from the retracted position RP to the cleaning position CP along a longitudinal axis LA of the rotatable spray head 102. Followingly, the rotatable spray head 102 is made to rotate reciprocatingly as have been described above. At the same time, prior to or consecutive to, a cleaning liquid L is introduced through the opening 130 of flange 132. The cleaning liquid L is then following the path indicated with arrows marked L in
[0101] When the spray cleaning of the pipes 202 or vessels 204 is finished, the flow of the cleaning liquid L is turned off, i.e. cleaning liquid L is no longer introduced through the opening 130 of flange 132. When turning off the flow of the cleaning liquid L, a spray pattern is no longer provided by the rotatable spray head 102. At the same time, prior to or consecutive to, turning off the cleaning liquid L, the reciprocatingly rotational movement RRM of the spray head is turned off by stopping the reciprocatingly translational drive movement DM of the linearly movable first piston 108. The rotatable spray head 102 is then moved from the cleaning position CP to the retracted position RP along the longitudinal axis LA of the rotatable spray head 102, such that the end portion of the rotatable spray head 102 is the sole part of the retractable cleaning apparatus 100 that is visible from the interior 206 of the pipes 202 or vessels 204. Hence, the end portion of the rotatable spray head 102 is generally flush with the walls of the pipes 202 or vessels 204. In other words, the rotatable spray head 102 is no longer projecting into the interior 206 of the pipes 202 or vessels 204.
[0102] Even though the inventive concept has been described with reference to specific exemplifying variants thereof, many different alterations, modifications and the like will become apparent for those skilled in the art. Variations to the disclosed variants may be understood and effected by the skilled addressee in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. Furthermore, in the claims, the words comprising and including does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality.