MANIFOLD PLATE, MANIFOLD COMPRISING A MANIFOLD PLATE, EXTRUSION ASSEMBLY COMPRISING A MANIFOLD, AND METHOD OF MAKING A MANIFOLD PLATE
20230415398 · 2023-12-28
Assignee
Inventors
Cpc classification
B29C48/3001
PERFORMING OPERATIONS; TRANSPORTING
B29C48/335
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C48/305
PERFORMING OPERATIONS; TRANSPORTING
B29C48/335
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A manifold plate for a manifold for supplying thermoplastic plastic melt to at least one extrusion head for producing a preform is disclosed. The manifold plate includes: a first plate side and a second plate side, a distribution groove incorporated in the first plate side and extending in a plate plane of the first plate side, and at least one connecting channel adjoining the distribution groove, which is worked into the manifold plate and ends at an outlet opening in the second plate side. The manifold plate is characterized in that the at least one connecting channel is milled into the manifold plate and, in the flow direction, has a course which is curved at least in sections towards the second plate side. A manifold, an extrusion assembly and a method for manufacturing a manifold plate are also disclosed.
Claims
1. A manifold plate for a manifold for supplying thermoplastic plastic melt to at least one extrusion head for producing a preform, the manifold plate comprising: a first plate side and a second plate side; a distribution groove formed in the first plate side and extending in a plate plane of the first plate side; and at least one connecting channel adjoining the distribution groove, said at least one connecting channel is incorporated in the manifold plate and ends at an outlet opening in the second plate side, and said at least one connecting channel is milled into the manifold plate and, in the flow direction, has a course which is curved at least partially towards the second plate side.
2. The manifold plate according to claim 1, wherein the at least one connecting channel defines a course line and has a curved section, the course line in the curved section being curved in the flow direction towards the second plate side.
3. The manifold plate according to claim 2, wherein the curved section of the at least one connecting channel is formed on an inlet side as a groove open perpendicular to the course line and on an outlet side as a conduit closed in the circumferential direction around the course line.
4. The manifold plate according to claim 2, wherein the at least one connecting channel has, upstream of the curved section, an inlet section extending in the plate plane of the first plate side, the inlet section being designed as a groove open to the plate plane of the first plate side.
5. The manifold plate according to claim 2, wherein a tangent to the course line in the curved section encloses an angle of greater than 0 degrees and less than 60 degrees with the plate plane of the first plate side.
6. The manifold plate according to claim 2, wherein the at least one connecting channel has, downstream of the curved section, a further curved section in which the course line is curved in the flow direction towards the second plate side.
7. The manifold plate according to claim 6, wherein the at least one connecting channel has a transition section between the curved section and the further curved section, in which the course line is straight.
8. The manifold plate according claim 2, wherein the at least one connecting channel has an outlet section ending at the outlet opening, the course line in the outlet section being straight and extending transversely to the first plate side.
9. The manifold plate according to claim 1, wherein the first plate side and the second plate side are outer sides of the manifold plate facing away from each other.
10. The manifold plate according to claim 1, wherein the distribution groove divides into exactly one or two of the connecting channels.
11. The manifold plate according to claim 1, wherein the manifold plate has one of the distribution grooves per extrusion head.
12. A manifold for supplying thermoplastic plastic melt to at least one extrusion head for producing a preform, the manifold comprising at least one manifold plate according to claim 1 and a cover plate.
13. An extrusion assembly comprising a manifold according to claim 12 and at least one extrusion head for producing a preform.
14. A method of manufacturing a manifold plate according to claim 1, the method comprising the steps of: working a distribution groove in a first plate side of a workpiece; and working at least one connecting channel into the workpiece by path-controlled form milling, a milling head being moved, starting from the first plate side, at least partially on a path curved towards a second plate side.
15. The method according to claim 14, wherein a first section of the at least one connecting channel starting from the first plate side and a second section of the at least one connecting channel starting from the second plate side are worked into the workpiece by path-controlled form milling.
Description
DRAWINGS
[0047] In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
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[0059] The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
DETAILED DESCRIPTION
[0060] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
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[0062] To clarify the orientation of the manifold plate 1 in space, spatial axes X, Y, Z are defined in terms of a Cartesian coordinate system associated with the manifold plate 1 and indicated by corresponding arrows. The manifold plate 1 extends with its width along a spatial axis X, its depth along a spatial axis Y, and its height along a spatial axis Z.
[0063] The manifold plate 1, which is in particular metallic, can have an at least approximately cuboidal basic shape. The manifold plate 1 has a first plate side 2 and a second plate side 3 facing away from the first plate side 2. The two plate sides 2, 3 each define a plate plane E1, E2, which can be aligned parallel to each other. The plate planes E1, E2 are parallel to a plane spanned by the two spatial axes X, Y.
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[0065] The connecting channels 9 each define a course line L which is curved in the flow direction at least in sections towards the second plate side 3.
[0066] The connecting channel 9 has an inlet section 11 into which the associated distribution groove 7 opens. It can be seen in
[0067] The inlet section 11 is followed in the flow direction by a first curved section 12 of the connecting channel 9, in which the course line L from the plate plane E1 has a course L12 that is continuously curved in the flow direction towards the second plate side E2. In the first curved section 12, the course line L follows an arc section at least in an idealized manner. This can be, as shown here as an example, an eighth circle, whose circle center M1 lies in the second plate plane E2. Accordingly, a tangent T1 at the course line L in the first curved section 12 can enclose a first tangent angle 1 of greater than 0 degrees and, here exemplarily, a maximum of 45 degrees, with the first plate plane E1. This applies along the first curved section 12 for each point on the course section L12 of the course line L.
[0068] The first curved section 12 is followed by a transition section 14 in the flow direction, in which the course line L has a straight course L14. The transition section 14 may also be referred to as the intermediate section. An imaginary extension of the section L14 of the course line L, which extends in a straight line in the transition section 14, encloses a first angle 1 with the first plate plane E1. The first angle 1 is, here exemplarily, 45 degrees.
[0069] The transition section 14 is followed by a second curved section 15 in the flow direction, in which the course line L has a curved course L15 from the straight course L14 in the transition section 14 in the flow direction towards the second plate side E2. In
[0070] An outlet section 16 of the connecting channel 9 adjoins the second curved section 15 in the flow direction. The outlet section 16 ends at the outlet opening 10. In the outlet section 16, the course line L again has a rectilinear course L16 and encloses a second angle 2 of, here exemplarily, 90 degrees with the first plate plane E1. The outlet opening 10 is correspondingly circular. Due to the infinitesimally small extension of the outlet section 16 in the flow direction shown here, the two circle centers M1, M2 lie in the second plate plane E2. Especially if the second plate side 3 is to be mechanically reworked, it can be advantageous if the outlet section 16 has a greater rectilinear extension in the flow direction. Then the two circle centers M1, M2 can be offset by the length of the outlet section 16 from the second plate plane E2 toward the first plate plane E1.
[0071] The course of the connecting channels 9 branching off in pairs from the associated distribution groove 7 resembles the shape of a pair of seated trousers, as can be seen in
[0072] The grooves 4, 7 machined into the first plate side 2 of the manifold plate 1 as well as the connecting channels 9 belong to a contiguous distribution network 17, which can be connected to an extruder on the inlet side via the mass inlet 5. Each distribution groove 7 supplies an extrusion head with a partial flow of the thermoplastic plastic melt via the connected connecting channels 9, here exemplarily two. In the embodiment shown here, the manifold plate 1 can thus divide the thermoplastic plastic melt flowing in during operation via the first mass inlet 5 into twenty strands, to which ten extrusion heads can be supplied here as an example. It goes without saying that the manifold plate 1 can also have fewer or more than ten of the distribution grooves 7, respectively fewer or more than twenty of the connecting channels 9.
[0073] In
[0074] The manifold plate 1 has its own mass inlet 19 for the further distribution network 18, which here can also be arranged in the front face 6 of the manifold plate 1, adjacent to the mass inlet 5. An inlet groove 20 is machined into the second plate side 3, through which a thermoplastic plastic melt can flow in one flow direction. The inlet groove 20 starts at the further mass inlet 19, to which another extruder can be connected. In the flow direction, the inlet groove 20 branches in the second plate plane E2 in the manner of a tree structure into several, here exemplarily ten, distribution grooves 21, which are machined into the second plate side 3. The distribution grooves 21 in the second plate side 3 and the distribution grooves 7 in the first plate side 2 are, here exemplarily, congruent.
[0075] The distribution grooves 21 each branch at a branch point 22 into two connection grooves 23, which are milled into the second plate side 3. The connection grooves 23 are designed to cover the section of the distribution grooves 7, which is designed as a groove, of a further manifold plate 1 which can be arranged underneath. That is, the connection grooves 23 may cover, from the distribution grooves 7, the respective inlet section 11 and the inlet-side section 13 of the first curved section 12 of the in the first plate side 2 of the adjacent manifold plate 1. In
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[0077] For the manufacture of the manifold plate 1, a workpiece 27, in particular a metallic workpiece, can be provided which may already have the basic shape of the manifold plate 1. The workpiece 27 may be a quenched and tempered tool steel. A CNC machining center 28, in particular a 5-axis CNC machining center, of which only a partial section is shown in
[0078] In a manner known per se, the CNC machining center 28 can have a unit carrier with, among other things, a milling spindle 29 as well as a machine table (not shown) on which the workpiece 27 can be clamped. The milling spindle 29 drives a milling tool 30 in rotation around a spindle axis S. The milling tool 30 has a clamping shaft 31 and a working area, respectively a milling head 32. The clamping shaft 31 can be clamped in a receptacle of the spindle 29. The milling head 32 can be used to subject the workpiece 27 to a milling operation. The milling head 32 can be spherical. A diameter of the milling head 32 is to be selected smaller than a channel diameter of the connecting channel 9 to be produced, so that the milling head 32 can cut itself free.
[0079] In path-controlled form milling, the connecting channels 9 are milled into the workpiece 27 with a controlled engagement path. The milling spindle 29 with the milling tool 30 and the workpiece 27 clamped on the machine table are moved relative to each other, as shown in
[0080] After the grooves 4, 7 and the first sections of the connecting channels 9 have been milled into the manifold plate 1 starting from the first plate side 2, the second plate side 3 can be machined. For this purpose, the workpiece 27 can be reclamped on the machine table. In an analogous manner, the grooves 20, 21 and the second sections of the connecting channels 9 can be machined into the manifold plate 1 starting from the second plate side 3. In addition to the outlet section 16 and the second curved section 15, the second section of the respective connecting channel 9 may also comprise a section of the transition section 14.
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[0082] The manifold 40 comprises a plate pack with, here exemplarily four, manifold plates arranged one above the other, each of which rests against the other along a parting plane A1, A2, A3. Looking at
[0083] To illustrate the orientation of the manifold 40 in space, spatial axes X, Y, Z are defined in terms of a Cartesian coordinate system associated with the manifold 40 and indicated by corresponding arrows. The manifold 40 extends with its width along a spatial axis X, its depth along a spatial axis Y, and its height along a spatial axis Z.
[0084] Grooves 44, 45 are machined, respectively, into the inner plate side 42 of the cover plate 41, which grooves coincide with the grooves 4, 7 machined into the first plate side 2.1 of the first manifold plate 1.1 as well as the machined groove-shaped sections 11, 13 of the connecting channels 9.1. The grooves 44 of the cover plate 41 and the grooves 4, 7 of the first manifold plate 1.1 thus together form a circumferentially closed inlet channel 46.1 and circumferentially closed distribution channels 47.1, as shown in particular in
[0085] In
[0086] Bores 48, 49 are formed in the subsequent manifold plates 1.2, 1.3 in alignment with the outlet openings 10.1 of the first manifold plate 1.1, which extend perpendicular to the plate sides 2, 3. The extrusion heads can be connected to the manifold 40 at the, here exemplarily twenty, holes 49 in the third manifold plate 1.3. For example, if each extrusion head is to be supplied with thermoplastic plastic melt via two of the bores 49, which can open in pairs, for example, into a heart curve of the respective extrusion head, ten extrusion heads can be connected to the first distribution network 17 in this way. In particular, it can be seen in
[0087] In an analogous manner, circumferentially closed channels 46.2, 47.2 are formed between the second plate side 3.1 of the first manifold plate 1.1 and the first plate side 2.2 of the second manifold plate 1.2, which extend in the parting plane A2 and merge downstream into the connecting channels 9.2 of the second manifold plate 1.2. In the following manifold plate 1.3, bores 51 are formed in alignment with the outlet openings 10.2 of the second manifold plate 1.2, which extend perpendicular to the plate sides 2, 3. In particular, it can be seen in
[0088] In an analogous manner, circumferentially closed channels 46.3, 47.3 are formed between the second plate side 3.2 of the second manifold plate 1.2 and the first plate side 2.3 of the third manifold plate 1.3, which extend in the third parting plane A3 and merge downstream into the connecting channels 9.3 of the third manifold plate 1.3. The third distribution network 26 differs from the other two distribution networks 17, 18, exemplified here, in that one connecting channel 9.3 is provided for each extrusion head.
[0089] The third distribution network 26 begins, here exemplarily, in the first parting plane A1, in which the third mass inlet 25 is located. This is arranged here only as an example in the first parting plane A1. In principle, at least one of the mass inlets 5, 17, 25 can also be arranged at a different location of the manifold 40 if the structural specifications, positioning of the interfaces to the extruders, or space conditions of the extrusion assembly require it. In particular, it can be seen in
[0090] By means of the manifold 40 shown as an example, which, in this case, has three manifold plates 1.1, 1.2, 1.3 and the cover plate 41, a total of ten extrusion heads can thus be connected to the manifold 40 for the production of three-layer preforms. If the preforms to be produced are to be extruded with more than three layers, the manifold 40 can be supplemented with additional manifold plates 1. Likewise, the manifold 40 can extrude preforms with two layers or only one layer, for which the manifold 40 then accordingly has only two of the manifold plates 1 or only one of the manifold plates 1 and the cover plate 41.
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[0092] To illustrate the orientation of the extrusion assembly 60 in space, spatial axes X, Y, Z are defined in terms of a Cartesian coordinate system associated with the extrusion assembly 60 and indicated by corresponding arrows. The extrusion assembly 60 extends with its width along a spatial axis X, its depth along a spatial axis Y, and its height along a spatial axis Z. When installed in the extrusion assembly 60, the parting planes A1, A2, A3 between the manifold plates 1 are preferably horizontally oriented.
[0093] Unless otherwise expressly indicated herein, all numerical values indicating mechanical/thermal properties, compositional percentages, dimensions and/or tolerances, or other characteristics are to be understood as modified by the word about or approximately in describing the scope of the present disclosure. This modification is desired for various reasons including industrial practice, material, manufacturing, and assembly tolerances, and testing capability.
[0094] As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean at least one of A, at least one of B, and at least one of C.
[0095] The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the substance of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure.