STORAGE SHELF AND CEILING CONVEYANCE CAR SYSTEM
20230415988 ยท 2023-12-28
Inventors
Cpc classification
B65G2203/0283
PERFORMING OPERATIONS; TRANSPORTING
B65G47/82
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A storage shelf installed on a side of a track, to and from which an article is delivered by a lateral transfer mechanism of an overhead transport vehicle traveling in the track in a traveling direction, includes a stopper configured to come into contact with a part of the lateral transfer mechanism having moved by a predetermined amount or more in a lateral direction perpendicular to the traveling direction.
Claims
1.-6. (canceled)
7. A storage shelf installed on a side of a track, and to and from which an article is delivered by a lateral transfer mechanism of an overhead transport vehicle traveling in the track in a traveling direction, the storage shelf comprising: a stopper configured to come into contact with a part of the lateral transfer mechanism having moved by a predetermined amount or more in a lateral direction perpendicular to the traveling direction.
8. The storage shelf as claimed in claim 7, wherein the stopper has an elastic portion attached to a side surface facing a part of the lateral transfer mechanism.
9. The storage shelf according to claim 7, wherein the stopper includes an elastic body.
10. An overhead transport vehicle system comprising: an overhead transport vehicle traveling along a track; and a storage shelf installed on a side of the track, to and from which an article is delivered by a lateral transfer mechanism of an overhead transport vehicle traveling in the track in a traveling direction, wherein the storage shelf includes a stopper configured to come into contact with a part of the lateral transfer mechanism having moved by a predetermined amount or more in a lateral direction perpendicular to the traveling direction.
11. The overhead transport vehicle system according to claim 10, further comprising another track parallel to the track, wherein the storage shelf is installed between the track and the other track.
12. The overhead transport vehicle system according to claim 10, wherein a part of the lateral transfer mechanism of the overhead transport vehicle is provided with a contact sensor configured to detect contact with the stopper.
13. The overhead transport vehicle system according to claim 11, wherein a part of the lateral transfer mechanism of the overhead transport vehicle is provided with a contact sensor configured to detect contact with the stopper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
[0015]
[0016]
[0017]
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[0020]
[0021]
REFERENCE SIGNS LIST
[0022] 1 overhead transport vehicle system [0023] 4 track [0024] 4A first track [0025] 4B second track [0026] 6 overhead transport vehicle [0027] 7 lateral transfer mechanism [0028] 8 loading portion [0029] 9 shelf post [0030] 10 article [0031] 11 lateral move unit [0032] 11a corner portion [0033] 30 lifting platform (lifting unit) [0034] 31 gripping part [0035] 40 storage shelf [0036] 50 stopper [0037] 51 base unit [0038] 52 elastic portion [0039] 54 contact piece [0040] 56 spring [0041] 58 contact sensor [0042] P1 loading position [0043] P2 transfer position
DETAILED DESCRIPTION
[0044] An example of our storage shelves and systems will now be described in detail with reference to the drawings.
[0045] As illustrated in
[0046] A first track 4A and a second track 4B are laid, for example, near the ceiling that is a space overhead of an operator. The first track 4A and the second track 4B are suspended from the ceiling, for example, and are installed at approximately the same height. The heights of the first track 4A and the second track 4B may be different as long as it is possible to transfer the article 10 from each of the transport vehicles 6 to the storage shelf 40. The first track 4A and the second track 4B are predetermined traveling paths allowing the transport vehicles 6 to travel thereon. Each of the first track 4A and the second track 4B is suspended and supported, for example, by track posts 5, 5. The storage shelves 40 are suspended and supported by a plurality of shelf posts 9.
[0047] The transport vehicle 6 is a ceiling traveling type unmanned vehicle. The transport vehicle 6 travels along the track 4 to convey the article 10. In the overhead transport vehicle system 1, each of the first track 4A and the second track 4B is a one-way track 4. For example, the transport vehicle 6 traveling on the first track 4A travels in one direction in the X direction (from the front of paper in
[0048] As illustrated in
[0049] The lateral transfer unit 24 moves the drive 26, the lifting drive unit 28, and the lifting platform 30 all together in the Y direction. The lateral transfer unit 24 includes, for example, an upper member 24a attached to the body frame 22, a middle member 24b capable of advancing or retracting slidably in the Y direction along the upper member 24a, and a lower member 24c capable of advancing or retracting slidably in the Y direction along the middle member 24b. The drive 26 is attached on a lower side of the lower member 24c. The lateral transfer unit 24 has a drive motor, a belt, a gear, a pulley, and the like, to move the drive 26, the lifting drive unit 28, and the lifting platform 30 in the Y direction. The configuration of the lateral transfer unit 24 is not limited to the above, and other known configurations that enable lateral transfer of the article 10 may be employed.
[0050] The drive 26 holds the lifting drive unit 28 and the lifting platform 30, to rotate the lifting drive unit 28 within a predetermined angle range in a horizontal plane. The lifting drive unit 28 winds or pays out suspending members such as wires, ropes, and belts, thereby lifting or lowering the lifting platform 30. The lifting platform 30 is provided with a gripping part 31 (also called a chuck). The gripping part 31 is capable of gripping or releasing the article 10. The lifting platform 30 grips the article 10 and raises or lowers the articles 10. A pair of front and the rear covers 33 are provided on the front and the rear of the transport vehicle 6 in the traveling direction. The body cover 33 extends and retracts a claw or the like, which is not illustrated, with respect to the article 10 to prevent the article 10 from falling during conveyance.
[0051] The article 10 is temporarily placed on the loading portion 8 where the article 10 is delivered from or to the transport vehicles 6. On the loading portion 8, the article 10 is temporarily placed when, for example, the article 10 that is being conveyed by the transport vehicle 6 cannot be transferred to a delivery port as a destination (not illustrated) for some reasons such as that the delivery port has another article 10 placed thereon. The delivery port is a loading portion for performing delivery of the article 10 to and from a semiconductor processing device (not illustrated) including a cleaning apparatus, a deposition apparatus, a lithography apparatus, an etching apparatus, a thermal treatment apparatus, and a planarization apparatus.
[0052] As illustrated in
[0053] The overhead transport vehicle system 1 of this example has a structure limiting an excessive advancement in the Y direction of a lateral move unit 11 configured to advance toward the storage shelf 40. The transport vehicle 6 includes a lateral transfer mechanism 7 having the above-described lateral transfer unit 24, the drive 26, the lifting drive unit 28, and the lifting platform 30 including the gripping part 31. The transport vehicle 6 allows the lateral transfer mechanism 7 to transfer the article 10 to and from the loading portion 8 of the storage shelf 40. The transport vehicle 6 includes, as a part configured to advance in the Y direction when the article 10 is transferred, the lower member 24c of the lateral transfer unit 24, the drive 26, the lifting drive unit 28, and the lateral move unit 11 including the lifting platform 30. The lateral move unit 11 has a generally rectangular (parallelepiped) shape. The lateral move unit 11 is a part of the lateral transfer mechanism 7 and is a part configured to move to right above a loading position P1 of the article 10 on the loading portion 8 (see
[0054] More precisely, a structure to limit an excessive penetration of the lateral move unit 11 in the Y direction is provided to the storage shelf 40 of this example. As illustrated in
[0055] As illustrated in
[0056] As illustrated in
[0057] Referring to
[0058] The corner portion 11a, for example, has an inclined surface that slopes with respect to the X and Y directions, and the contact surface 54a of the contact piece 54 is inclined similarly as the corner portion 11a is. In other words, the contact surface 54a of the stopper 50 has a shape along a part of the lateral transfer mechanism 7 (the portion coming into contact with the stopper 50). When the corner portion 11a has a rounded shape (curved shape), the contact surface 54a may have a curved shape along the shape of the corner portion 11a.
[0059] The elastic portion 52 including the contact piece 54 and the spring 56 exerts a force, when coming into contact with the lateral move unit 11 of the lateral transfer mechanism 7, on the lateral move unit 11 in a direction of decelerating (that is, stopping) the lateral move unit 11.
[0060] The corner portion 11a may be provided, for example, at a tip end of the lower member 24c of the lateral transfer unit 24. The corner portion 11a may be provided at a tip end of the drive 26 or of the lifting drive unit 28 instead of the lateral transfer unit 24. The corner portion 11a is provided at either end of the lateral move unit 11.
[0061] The corner portion 11a is provided with a contact sensor 58 configured to detect contact with the stopper 50, for example. The contact sensor 58, for example, when detecting contact with the stopper 50, outputs a signal. Examples of the contact sensor 58 include, for example, a tape switch or the like. A signal from the contact sensor 58 is sent to the controller, which is not illustrated. When contact with the stopper 50 is detected by the contact sensor 58, control is performed by the controller to stop the lateral transfer mechanism 7, stop traveling of the transport vehicle 6, or generate an alarm to inform the operator. In figures other than
[0062] With the storage shelf 40 and the overhead transport vehicle system 1 of this example, when the lateral transfer mechanism 7 of the transport vehicle 6 penetrates in the transfer direction by a predetermined amount or more, the stopper 50 comes into contact with the corner portion 11a of the lateral transfer mechanism 7. This predetermined amount is set larger than the penetration amount (advancement amount) in the Y direction that is controlled for positioning in the normal lateral transfer operation. In the normal lateral transfer operation, the lateral transfer mechanism 7 never comes into contact with the stopper 50 (see
[0063] The first track 4A and the second track 4B are laid on both sides of the storage shelf Even if the lateral transfer mechanism 7 of the transport vehicle 6 traveling on the first track 4A penetrates in the transfer direction by a predetermined amount or more, the lateral transfer mechanism 7 is prevented from protruding to the far side. Therefore, the lateral transfer mechanism 7 is prevented from coming into contact with the transport vehicle 6 traveling on the second track 4B.
[0064] As illustrated in
[0065] However, in the storage shelf 40 including the stopper 50 of this example, a distance Es between the centers of the first track 4A and the second track 4B can be smaller than track spacing E that has been conventionally required. As illustrated in
[0066] The stopper 50 has an elastic portion 52 attached to the side surface facing a part of the lateral transfer mechanism 7. In some instances, although the lateral transfer mechanism 7 comes into contact with the stopper 50, the movement (penetration) of the lateral transfer mechanism 7 does not stop immediately, that is, the lateral transfer mechanism 7 coasts (moves by inertia). Even if the lateral transfer mechanism 7 coasts, the elastic portion 52 of the stopper 50 absorbs the impact while deforming (see
[0067] In the overhead transport vehicle system 1, the corner portion 11a of the lateral transfer mechanism 7 of the transport vehicle 6 is provided with the contact sensor 58 configured to detect contact with the stopper 50. The contact sensor 58 can detect contact of the lateral transfer mechanism 7 with the stopper 50. Controls such as stopping the lateral transfer mechanism 7, stopping the transport vehicle 6, and generating an alarm to inform an operator are enabled.
[0068] Although an example of our shelves and systems is described, this disclosure is not limited to the above-described example. For example, as described above, the stopper 50 includes the base unit 51, the contact piece 54, and the spring 56 (elastic portion 52), each of which is a separate member, but they may be formed as a single unit. In addition, this disclosure is not limited to when the elastic portion 52 is provided to a part of the stopper 50 as in the above-described example, and a stopper including an elastic body may be provided to the storage shelf. Even in such a situation, it is possible to prevent damage to the stopper and the lateral transfer mechanism 7 at the time of contact of the lateral transfer mechanism 7.
[0069] A configuration may be employed in which, for example, instead of elastic deformation by an elastic body, a plastically deformable member may be provided to the stopper or the stopper may be constituted by a plastically deformable member. It is considered to be rare that the lateral transfer mechanism 7 comes into contact with the stopper. Plastic deformation may be used to absorb the impact of the lateral move unit 11, and the stopper (or only the plastically deformable member) may be replaced each time the lateral transfer mechanism 7 comes into contact with the stopper.
[0070] Not limited to when the transport vehicle 6 traveling in an opposite lane travels in the opposite direction along the X direction, an overhead transport vehicle system may be provided in which the transport vehicle 6 travels in the same direction along the X direction. In addition, it is not limited to when a pair of tracks 4A, 4B parallel to each other are laid. For example, an overhead transport vehicle system 1 may be provided including one track 4 (the first track 4A illustrated in
[0071] Not limited to when the pair of stoppers 50 are installed, only one of the stoppers 50 may be provided for a single transport vehicle 6 (one loading portion 8). In the above-described example, the stoppers 50 are provided at positions corresponding to the two corner portions 11a of the lateral move unit 11, but the stopper 50 or the stoppers 50 may be provided at a position or positions corresponding to any one or three or more positions other than the corner portions 11a of the lateral move unit 11, and when the lateral transfer mechanism 7 penetrates in the transfer direction by a predetermined amount or more, the stopper 50 or the stoppers 50 may come into contact with one or three or more positions.
[0072] The corner portion 11a is not limited to being provided at any of the tip ends of the lateral move unit 11, but may also be provided in a middle portion of the lateral move unit 11 in the Y direction, for example, in a manner of protruding in the X direction. In that example, the stopper may be installed near the area on the loading portion 8 on which the article 10 is placed. The stopper may be installed in an area between the shelf posts 9a, 9b (see