METHOD FOR ASSEMBLING A ROTOR BEARING OF A WIND TURBINE
20230417224 ยท 2023-12-28
Assignee
Inventors
Cpc classification
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/703
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for assembling a rotor bearing arrangement of a wind turbine, includes the method steps: providing a rotor shaft; providing a bearing block; providing individual slide bearing pads; inserting the slide bearing pads in the bearing block; and joining the rotor shaft and the bearing block fitted with the slide bearing pads.
Claims
1. A method for assembling a rotor bearing arrangement (8) of a wind turbine (1), comprising the method steps: providing a rotor shaft (16); providing a bearing block (17); providing individual slide bearing pads (18); inserting the slide bearing pads (18) in the bearing block (17); and joining the rotor shaft (16) and the bearing block (17) fitted with the slide bearing pads (18).
2. The method according to claim 1, wherein, during the joining of the rotor shaft (16) and of the bearing block (17) fitted with the slide bearing pads (18), the rotor shaft (16) is installed on a rotor shaft support (84) so as to be vertically upright, wherein a rotor shaft flange (71) of the rotor shaft (16) rests on the rotor shaft support (84) and wherein the bearing block (17) fitted with the slide bearing pads (18) is placed upon the rotor shaft (16) vertically from above.
3. The method according to claim 2, wherein the bearing block (17) is received on a receiving carriage (86) of a receiving device (85) and is guided by means of this receiving carriage (86), wherein the receiving carriage (86) is received on the receiving device (85) by means of a linear guide (87) so as to be displaceable in a vertical direction.
4. The method according to claim 1, wherein, prior to the joining of the rotor shaft (16) and of the bearing block (17) fitted with the slide bearing pads (18), a slide bearing pad reception ring (110) is received on, in particular shrunk onto, the rotor shaft (16), wherein the slide bearing pad reception ring (110) serves to affix the slide bearing pads (18).
5. The method according to claim 1, wherein, prior to the joining of the rotor shaft (16) and of the bearing block (17) fitted with the slide bearing pads (18), a rotor shaft protection (91) in the form of a sleeve is arranged on the rotor shaft (16), wherein the rotor shaft protection (91) covers the parts of the rotor shaft (16) over which the bearing block (17) fitted with the slide bearing pads (18) is moved during transfer to the seat of the slide bearing pads (18).
6. The method according to claim 1, wherein, when inserting the slide bearing pads (18) in the bearing block (17), the slide bearing pads (18) are individually placed in the bearing block (17) by means of a lifting device (92), wherein the slide bearing pads (18) have a reception (70) on their inner face (72) for connecting the slide bearing pads with the lifting device (92).
7. The method according to claim 6, wherein, when inserting the slide bearing pads (18) in the bearing block (17), at least individual of the slide bearing pads (18) are moved radially outward in order to bring them into contact with a mating surface (21).
8. The method according to claim 6, wherein, each time after placing one of the slide bearing pads (18) in the bearing block (17), this slide bearing pad (18) just placed in the bearing block (17) is affixed to the bearing block (17) by means of a connector (93).
9. The method according to claim 6, wherein the last of the slide bearing pads (18) which is placed in the bearing block (17) is inserted in the bearing block (17) in an axial direction through a removal opening (41).
10. The method according to claim 8, wherein, after the joining of the rotor shaft (16) and of the bearing block (17) fitted with the slide bearing pads (18), the individual connectors (93) are removed, and the individual slide bearing pads (18) are subsequently affixed to the slide bearing pad reception ring (110).
11. The method according to claim 1, wherein the assembly of the rotor bearing arrangement (8) is done remote from a nacelle (2) of a wind turbine (1) and wherein, in a subsequent method step, the readily assembled rotor bearing arrangement (8) is lifted onto the nacelle (2) of the wind turbine (1) by means of a crane and is affixed to the nacelle (2) of the wind turbine (1).
12. The method according to claim 1, wherein the individual slide bearing pads (18) are inserted in the outer ring element (14) in succession, wherein the individual slide bearing pads (18) are positioned below a connection ring (120) in an axial direction and are subsequently displaced radially outward and are subsequently coupled with the connection ring (120), wherein the connection ring (120) serves to hold the slide bearing pads 18 in their position temporarily.
13. A rotor bearing arrangement assembling device (83) for assembling a rotor bearing arrangement (8) of a wind turbine (1), for carrying out the method according to claim 1, wherein a receiving device (85) with a receiving carriage (86) for receiving a bearing block (17) fitted with the slide bearing pads (18) is configured, wherein the receiving device (85) comprises a base frame (88) and wherein the receiving carriage (86) is coupled with the base frame (88) by means of a linear guide (87).
14. The rotor bearing arrangement assembling device (83) according to claim 13, wherein the linear guide (87) is aligned vertically, so that the receiving device (85) is displaceable in a vertical direction.
15. The rotor bearing arrangement assembling device (83) according to claim 13, wherein a rotor shaft support (84) is configured, on which a rotor shaft (16) can be installed, wherein the rotor shaft support (84) is displaceable relative to the receiving device (85) in a horizontal direction.
16. The rotor bearing arrangement assembling device (83) according to claim 15, wherein a base (90) is configured, wherein a base frame (88) of the receiving device (85) is mounted on the base (90) by means of a linear guide so as to be displaceable and wherein the rotor shaft support (84) is coupled with the base (90).
Description
[0041] These show in a respectively very simplified schematic representation:
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[0068] First of all, it is to be noted that, in the different embodiments described, equal parts are provided with equal reference numbers and/or equal component designations, where the disclosures filled into in the entire description may be analogously transferred to equal parts with equal reference numbers and/or equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted figure, and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0069]
[0070] Further, a rotor 5 is configured, which has a rotor hub 6 with rotor blades 7 arranged thereupon. The rotor hub 6 is considered part of the nacelle 2. The rotor hub 6 is received on the nacelle housing 4 by means of a rotor bearing arrangement 8 so as to be rotatably movable. In particular, it is provided that a slide bearing arrangement 9 in accordance with the invention, which slide bearing arrangement 9 will be described in more detail below, is used as rotor bearing arrangement 8. In particular, it can be provided that the rotor hub 6 is arranged on a rotor shaft 16, wherein the rotor shaft 16 is mounted in the rotor bearing arrangement 8.
[0071] The rotor bearing arrangement 8, which serves to mount the rotor hub 6 on the nacelle housing 4 of the nacelle 2, is configured for receiving a radial force 10 and an axial force 11. The axial force 11 is a result of the force of the wind. The radial force 10 is a result of the weight of the rotor 5 and acts on the center of gravity of the rotor 5. As the center of gravity of the rotor 5 lies outside of the rotor bearing arrangement 8, a tilting moment 12 is caused in the rotor bearing arrangement 8 by the radial force 10. The tilting moment 12 can equally be caused by an uneven load on the rotor blades 7. This tilting moment 12 can be absorbed by means of a second bearing arrangement, which is arranged at a distance to the rotor bearing arrangement 8. The second bearing arrangement can be configured in the region of the generator, for example.
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[0074] Subsequently, the slide bearing arrangement 9 is described by means of a combination of
[0075] As can be seen from
[0076] In the exemplary embodiment which is represented in
[0077] As can be seen particularly readily from
[0078] Further, it can be provided that the bearing block 17 serves directly as outer ring element 14.
[0079] Therefore, the rotor shaft 16 is received in the nacelle housing 4, by means of the slide bearing arrangement 9, so as to be rotatable.
[0080] As can further be seen from
[0081] Due to the structure shown in
[0082] The bearing surface 20 of the slide bearing pad 18 and the mating surface 21 of the outer ring element 14 are configured as sliding surfaces, which slide against each other during operation of the slide bearing arrangement 9. In particular, it can be provided that the mating surface 21 of the outer ring element 14 is configured as a hard, wear-resistant surface, which can be formed by a hardened steel, for example. The bearing surface 20 of the slide bearing pad 18 can be formed from a slide bearing raw material that is soft in comparison to the mating surface 21. Of course, it is also conceivable that the bearing surface 20 has a slide coating.
[0083] As can be seen particularly readily from
[0084] As can further be seen from
[0085] Starting from the apex 25, the bearing surface 20 can have a diameter decrease towards a second front end 27 of the slide bearing pad 18. In the region of the second front end 27, the bearing surface 20 can have a second diameter 28.
[0086] In particular, it can be provided that a spherical cap section 29 is configured between the first front end 23 and the apex 25. The spherical cap section 29 can have the basic form of a spherical cap with a spherical cap radius 30.
[0087] It can further be provided that the apex 25 is arranged at a distance 33 from a second front end 27 of the slide bearing pad 18. The slide bearing pad 18 can have an axial extension 34.
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[0089] As can further be seen from
[0090] As can further be seen from
[0091]
[0092] In
[0093] As can be seen from
[0094]
[0095] In
[0096] As can be seen from
[0097] As can be seen particularly readily from a combination of
[0098] In another exemplary embodiment, which is not represented, it can also be provided, of course, that the removal opening 41 completely penetrates the outer ring element 14 radially.
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[0100] As can be seen from a combination of
[0101] As can be seen particularly readily from
[0102] It can further be provided that the axial securing elements 51 have a wedge surface 54 on an axial front end 53. On the first front end 23 of the slide bearing pad 18, a first mating wedge surface 55 can be configured. In particular, it can be provided that the wedge surface 54 interacts with and/or rests against the first mating wedge surface 55.
[0103] As can further be seen from
[0104] As can be seen from
[0105] As can further be seen from
[0106] In the assembled state of the slide bearing arrangement 9, the outer ring element 14 is received in the bearing block 17.
[0107] The axial stop ring 56 can be affixed to the rotor shaft 16. Further, the shaft nut 49 can be screwed onto the rotor shaft 16. As can be seen from
[0108] Due to the shape of the axial stop ring 56 and/or of the axial securing element 51, the slide bearing pads 18 can be coupled with the rotor shaft 16 so as to be clamped in an interlocking manner both in an axial direction and in a radial direction.
[0109] To change the individual slide bearing pads 18, the cover 36 can be removed from the bearing block 17. Alternatively, it is also conceivable that a maintenance opening is configured in the cover 36, which maintenance opening can be uncoupled from the cover 36, whereby the interior of the bearing block 17 is accessible.
[0110] In another alternative, it is also conceivable that the cover 36 is configured so as to be divided, so that it can be removed radially from the rotor shaft 16 and need not be displaced along the rotor shaft 16 in an axial direction. Here, the cover 36 can be configured so as to be divided in a center plane, for example.
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[0112] As can be seen from
[0113] As can be seen from
[0114] As can be seen particularly readily from
[0115] It can further be provided that the filler element 80 can be coupled with the outer ring element 14 by means of an interlocking bond 81, in particular by means of a connecting groove. It can further be provided that the filler element 80 is secured in its position by means of a securing element, which is not represented.
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[0117] As can be seen particularly readily from
[0118] As can be seen from
[0119] Based on
[0120] As can be seen from
[0121] It can further be provided that the base frame 88 is arranged on the base 90 by means of the other linear guide 89 so as to be displaceable relative to the base 90. This measure enables a faulty positioning of the rotor shaft 16 on the rotor shaft support 84 to be equalized in a first direction. Further, it is conceivable that the rotor shaft support 84 is arranged on the base 90 by means of a rotor shaft support linear guide so as to be displaceable. Here, the rotor shaft support linear guide can be aligned such that it is arranged at a right angle to the other linear guide 89. This enables a faulty position of the rotor shaft 16 relative to the rotor shaft support 84 to be equalized also in the second direction.
[0122] In an alternative embodiment variant, it is also conceivable that the rotor shaft support 84 is displaceable relative to the base 90 by means of a cross slide, and therefore the rotor shaft 16 can be freely positioned for the assembly. In particular, it can be provided here that the rotor shaft 16 can be displaced manually.
[0123] During the initial assembly of the rotor bearing arrangement 8, in a first step in accordance with the representation according to
[0124] In another method step in accordance with
[0125] In parallel to this, the bearing block 17 can be fitted with slide bearing pads 18, as can be seen from
[0126] To insert the individual slide bearing pads 18 in the outer ring element 14, a lifting device 92 can be configured, which can form an interlocking bond with the receptions 70 for the lifting device 92, whereby the slide bearing pads 18 can be lifted and/or positioned by means of the lifting device 92.
[0127] As can be seen particularly readily from
[0128] Subsequently, the slide bearing pad 18 just inserted can be secured in its position by means of a connector 93, as can be seen from
[0129] As can further be seen from
[0130] This scheme can be used to insert the majority of the individual slide bearing pads 18 in the bearing block 17. Only the last of the slide bearing pads 18 cannot be inserted in the bearing block 17 in the manner described but must be inserted in the bearing block 17 and/or in the outer ring element 14 exclusively by axial displacement in the region of the removal opening 41. The bearing block 17 with all integrated slide bearing pads 18, which are retained in their position by means of the connectors 93, is represented in
[0131] Parallel to this, or in a subsequent method step, a rotor shaft protection 91, in particular a first rotor shaft protection part 94, can be slipped onto the rotor shaft 16.
[0132] In another method step in accordance with
[0133] In another method step in accordance with
[0134] In another method step, which is represented in
[0135] Subsequently, the bearing block 17 can be slipped onto the rotor shaft 16 axially until the rotor shaft 16 has reached its insertion position, as represented in
[0136] In a subsequent method step, the rotor shaft protection 91 can be removed, and the individual slide bearing pads 18 can be fixed in their position on the rotor shaft 16 by means of the axial securing elements 51.
[0137] In a subsequent method step, the connectors 93 can be removed, so that the rotor shaft 16 is received in the bearing block 17 so as to be rotatable. Subsequently, the cover 36 can be mounted on the bearing block 17.
[0138] In a subsequent method step, the bearing block 17 can be integrated in the nacelle 2 of the wind turbine 1 together with the rotor shaft 16. Here, it is conceivable in a first embodiment that the nacelle 2, in particular the nacelle housing 4, is affixed directly to the tower 3 and the bearing block 17 is inserted in the nacelle housing 4 along with the rotor shaft 16.
[0139] Alternatively, it is also conceivable that the bearing block 17, along with the rotor shaft 16, is inserted in a nacelle housing 4 that is still on the ground and that the readily completed nacelle 2 is subsequently lifted onto the tower 3 of the wind turbine 1.
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[0141] For the sake of simplicity, only a single slide bearing pad 18 is represented in
[0142] As can be seen from
[0143] In particular, it can be provided that the individual slide bearing pads 18 have a shoulder 114 on their inner face 72. The shoulder 114 can form a contact surface, so that the slide bearing pad 18 can rest against a first front end 115 of the slide bearing pad reception ring 110 in the region of the shoulder 114. This ensures that the slide bearing pad 18 can be positioned relative to the slide bearing pad reception ring 110 in an axial direction.
[0144] It can further be provided that the shoulder 114 bounds a recess 116, which is configured on the inner face 72 of the slide bearing pad 18. The recess 116 can extend up to the shoulder 114 starting from the second front end 27 of the slide bearing pad 18. The recess 116 and/or the shoulder 114 can be configured so as to be rotationally symmetric.
[0145] In particular, it can be provided that, in the integrated state of the slide bearing pad 18, the slide bearing pad reception ring 110 is at least partially received in the recess 116 of the slide bearing pad 18.
[0146] It can further be provided that multiple tapped holes 111 are configured on the first front end 115 of the slide bearing pad reception ring 110. Corresponding with the tapped holes 111, one, in particular multiple, pass-through holes 112 can be configured in each of the slide bearing pads 18.
[0147] Further, fastening screws 113 can be guided through the pass-through holes 112, which fastening screws 113 can be screwed into the tapped holes 111 and can therefore serve to affix the slide bearing pads 18 to the slide bearing pad reception ring 110.
[0148] As can further be seen from
[0149] In the exemplary embodiment of the slide bearing arrangement 9 in accordance with
[0150] In the method step according to
[0151] Also the method step for fixing the individual slide bearing pads 18 by means of the axial securing elements 51 will be obsolete. Instead, the individual slide bearing pads 18 can be pressed against the slide bearing pad reception ring 110 axially and/or be affixed to the slide bearing pad reception ring 110 axially by means of the fastening screws 113.
[0152] It can further be provided that, to slip the bearing block 17 axially onto the rotor shaft 16, a guide pin can be screwed into at least one of the tapped holes 111, so that an angular alignment of the bearing block 17 relative to the rotor shaft 16 can be done, so that the tapped holes 111 of the slide bearing pad reception ring 110 and the pass-through holes 112 of the slide bearing pads 18 can be aligned coaxially with one another during the jointing. In a subsequent method step, the guide pin can be removed from the tapped hole 111 and be replaced by one of the fastening screws 113.
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[0154] Here, it can be provided that the individual slide bearing pads 18 are inserted in the outer ring element 14 in succession, wherein the individual slide bearing pads 18 are positioned below the connection ring 120 in an axial direction and are subsequently displaced radially outward. Here, it can be provided that the outer ring element 14 with the slide bearing pads 18 inserted therein is jointed with the rotor shaft 16 axially, as described above. Subsequently, the connection ring 120, which holds the slide bearing pads 18 in position temporarily, can be removed.
[0155] It can further be provided that not all of the slide bearing pads 18 are inserted in the outer ring element 14, but that one of the slide bearing pads 18 is not inserted in the outer ring element 14. This may be necessary because it can happen that, due to the limited space, the last of the slide bearing pads 18 cannot be inserted radially in the existing gap. Here, it can be provided that the outer ring element 14 with the slide bearing pads 18 inserted therein, wherein one slide bearing pad 18 is missing, is jointed with the rotor shaft 16 axially, as described above. Subsequently, the connection ring 120, which holds the slide bearing pads 18 in position temporarily, can be removed. Subsequently, the individual slide bearing pads 18 can be screwed to the slide bearing pad reception ring 110. Subsequently, the last of the slide bearing pads 18 can be inserted in the bearing block 17 and/or the outer ring element 14 through the removal opening 41 and equally be screwed to the slide bearing pad reception ring 110.
[0156] For transport safety, a ring holder 121 can be coupled with the bearing block 17, wherein the ring holder 121 can equally be coupled with one of the slide bearing pads 18, which, in turn, is coupled with the rotor shaft 16. Therefore, the rotor shaft 16 can be secured in its position relative to the bearing block 17 by means of the ring holder 121 in order to enable prevention of damage to the sliding surfaces, for example, during transport. In particular, it can be provided that multiple, preferably four, of the ring holders 121 are arranged so as to be distributed across the circumference.
[0157] It can further be provided that the connection ring 120 is held in position by means of the ring holder 121 already when inserting the slide bearing pads 18. The ring holder 121 can be coupled with the bearing block 17 and with the connection ring 120. In particular, it can be provided that two ring holders 121, arranged so as to be distributed across the circumference and opposite each other, are used for affixing the connection ring 120.
[0158] It can further be provided that a spacer element is arranged between the ring holder 121 and the bearing block 17, which spacer element has the same thickness as the connection ring 120. This measure enables the ring holder 121 to be screwed to the bearing block 17 and directly to the slide bearing pads 18, this time without a spacer element, after the connection ring 120 has been removed in order to enable the rotor shaft 16 to be fixed relative to the bearing block 17.
[0159] The exemplary embodiments show possible embodiment variants, wherein it should be noted in this respect that the invention is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the teaching for technical action provided by the present invention lies within the ability of the person skilled in the art in this technical field.
[0160] The scope of protection is determined by the claims. However, the description and the drawings are to be adduced for construing the claims. Individual features or feature combinations from the different exemplary embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0161] Any and all specifications of value ranges in the description at issue are to be understood to comprise any and all sub-ranges of same, for example the specification 1 to 10 is to be understood to mean that any and all sub-ranges starting from the lower limit 1 and from the upper limit 10 are comprised therein, i.e. any and all sub-ranges start at a lower limit of 1 or larger and end at on upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10.
[0162] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.
TABLE-US-00001 List of reference numbers 1 wind turbine 2 nacelle 3 tower 4 nacelle housing 5 rotor 6 rotor hub 7 rotor blade 8 rotor bearing arrangement 9 slide bearing arrangement 10 radial force 11 axial force 12 tilting moment 13 inner ring element 14 outer ring element 15 slide bearing element 16 rotor shaft 17 bearing block 18 slide bearing pad 19 axis of rotation 20 bearing surface 21 mating surface 22 inner face 23 first front end 24 first diameter 25 apex 26 diameter at apex 27 second front end 28 second diameter 29 spherical cap section 30 spherical cap radius 31 32 33 distance 34 axial extension of slide bearing pad 35 axial front end of bearing block 36 cover 37 lubricating oil reservoir 38 lubricating oil 39 pass-through opening 40 41 removal opening 42 first front end of outer ring element 43 second front end of outer ring element 44 45 first removal opening region 46 second removal opening region 47 circumferential extension of removal opening 48 circumferential extension of slide bearing pad 49 shaft nut 50 axial securing element reception 51 axial securing element 52 fastening screw 53 axial front end of axial securing element 54 wedge surface of axial securing element 55 first mating wedge surface 56 axial stop ring 57 wedge surface of axial stop ring 58 59 60 61 62 axial stop 63 recess 64 65 66 67 68 thrust ring segment 69 form element of slide bearing pad 70 reception for lifting device 71 rotor shaft flange 72 inner face 73 spacer 74 circumferential face 75 lubricating oil transport groove 76 second mating wedge surface 77 78 79 80 filler element 81 interlocking bond 82 83 rotor bearing arrangement assembling device 84 rotor shaft support 85 receiving device 86 receiving carriage 87 linear guide of receiving carriage 88 base frame 89 other linear guide 90 base 91 rotor shaft protection 92 lifting device 93 connector 94 first rotor shaft protection part 95 second rotor shaft protection part 96 third rotor shaft protection part 97 98 99 100 101 102 103 104 105 106 107 108 109 110 slide bearing pad reception ring 111 tapped hole 112 pass-through hole 113 fastening screw 114 shoulder 115 first front end of slide bearing pad reception ring 116 recess 117 second front end of slide bearing pad reception ring 118 shaft bead 119 alignment piece 120 connection ring 121 ring holder