Muscle-like Actuators for Wearable Systems
20230417307 ยท 2023-12-28
Assignee
Inventors
Cpc classification
F16H35/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
D07B5/00
TEXTILES; PAPER
F16H19/0654
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H35/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
D07B5/00
TEXTILES; PAPER
Abstract
A muscle-like actuator comprises a motor with a rotatable drive shaft and a string with a shear thickening fluid (STF) embedded therein. One end of the string is attached to the drive shaft and the other end is connected to a load to form a twisted string actuator (TSA). By controlling the speed and current of the motor, the characteristics of the actuator can be changed. Multiple strings may be located in a flexible soft tube to improve the mechanical properties of the actuator.
Claims
1. A muscle-like actuator comprising: a motor with a rotatable drive shaft; and a string with a shear thickening fluid (STF) embedded therein, wherein one end of the string is attached to the drive shaft of the motor and the other end is connected to a load to form a twisted string actuator (TSA).
2. The muscle-like actuator of claim 1 wherein the string is made of Kevlar.
3. The muscle-like actuator of claim 1 wherein the shear thickening material is polyborodimethylsiloxane (PBDMS).
4. The muscle-like actuator of claim 1 where in there are at least two strings and the strings are provided in a tube, wherein the strings can be parallel or staggered at a specific angle.
5. The muscle-like actuator of claim 4 where in each string is connected to a separate motor so as to convert rotational motion source to corresponding linear motion.
6. The muscle-like actuator of claim 1 further including a series elastic element located between the load and the end of the twisted string actuator and a parallel elastic element located in parallel with the twisted string actuator.
7. The muscle-like actuator of claim 6 wherein the elastic element is made of silicone rubber.
8. The muscle-like actuator of claim 6 wherein the elastic element is made of fabric and the twisted motor-fiber unit is sewn into fabric.
9. The muscle-like actuator of claim 1 further including a controller for the motor that operates according to a motor control method.
10. The muscle-like actuator of claim 9 wherein the controller causes the force output of the motor to be applied slowly.
11. The muscle-like actuator of claim 9 wherein the controller causes different tension of the muscle-like actuator along the length of the action range.
12. A method for fabricating a shear thickening fluid (STF) based twisted string, comprising the steps of: preparing a Kevlar string with a diameter of about 2 mm and a length of about 300 mm; preparing about 200 g of raw shear-stiffening gel by diluting a shear thickening gel (STG) at a ratio of m (STG):m (IP)=1:1 in a beaker for one hour, stirring the diluted STG constantly to mix it until a uniform suspension is formed; dropping the Kevlar string into the suspension to soak for 20 min; and vulcanizing the Kevlar string with STG in an oven at about 50 C. for about 30 min. to dry it; wherein the soak and dry steps are repeated at least twice to make sure the STG combines well with the string.
13. The method of claim 4 wherein the shear thickening gel is polyborodimethylsiloxane (PBDMS).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] This patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0022] The foregoing and other objects and advantages of the present invention will become more apparent when considered in connection with the following detailed description and appended drawings in which like designations denote like elements in the various views, and wherein:
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DETAILED DESCRIPTION OF THE INVENTION
[0052] A string can be characterized as being powerful, compact, simple and light-weight. It can be used as a twisted string actuator (TSA) when combined with a small-size dc motor, which features high speed and low torque. The drive mechanism of this arrangement is similar to human muscle contraction and the actuation system is very well suited for implementation in highly integrated robotic devices. The principle of twisted string actuators is that twisting a string with an electric motor produces a length contraction, thereby generating a linear displacement and pulling force at the other end.
[0053] A geometric model of a string during twisting is shown in
where L is the string length, is the twisting angle, and also the angle of rotation of the motor, p is the contracted length in the load direction and is the helix angle.
[0054] In order to provide comprehensive knowledge of the force condition of the TSA, a force analysis is conducted regarding a section of twisted string (
[0055] The relationship among the forces can be deduced as follows:
F.sub.t=F.sub..Math.cos (3)
F.sub.i=F.sub..Math.sin (4)
F.sub.z=F.sub.i.Math.cos =F.sub.t.Math.sin cos =F.sub..Math.sin 2(5)
[0056] In order to analyze the influence of torsional stiffness on the axial force, the relationship between the shear modulus of the string and the axial force in the load direction is established by assuming the string is equivalent to a straight round rod and performing torsional analysis.
[0057] The torque applied on the string is
=G(7)
where G is the shear modules of the string.
[0058] According to the relationship in equations (3), (4) and (5), the resulting reverse torsional force F.sub.t, tangential force F.sub., and axial force F.sub.z can be calculated by:
[0059] From equation (10), it can be deduced that the axial force generated by the twisted string is related to the twisted angle , the shear modules G, the helix angle , and the string length L. These parameters can be optimized to obtain the largest axial force.
[0060] An experimental platform shown in
[0061] A 2 mm Kevlar string with L0=0.2 m was selected to test the performance of the twisted string actuator.
[0062] Shear thickening material can sense external stimuli (mainly shear force) and then give a response automatically without the effect of external force fields such as light, electricity, heat, magnetic field, or nuclear radiation. The mechanical properties including storage modulus, elastic modulus, and yield stress, are usually markedly strengthened under the external excitation of shear, compression, and tension. Variable-stiffness artificial muscles can be made by combining shear thickening material with a twisting string actuator. A simple soak and dry method can be used to impregnate the string with the shear thickening material in order to fabricate the STF-based twisted string actuator (TSA). The TSA features a high twisting speed and increasing the speed of twisting can increase the shear rates acting on the STF. When the critical shear rate is reached, the string undergoes liquid-solid transformation, thus increasing its storage modulus. Thus, the stiffness and transmission ratio of the twisted string can clearly be improved. This variable stiffness actuator design aims to augment the musculature's function by providing an auxiliary pulling force, similar to ligaments and tendons connected to human joints such as knees, ankles, arms, etc.
[0063] Kevlar fabric, which is a type of aramid-based fiber, is one of the most widely applied fabrics for making armor. Due to its light-weight, flexibility, high strength and modulus, Kevlar-based fiber composites are highly desirable in body armor. Therefore, Kevlar string and Kevlar tube were chosen to fabricate the shear thickening fluids (STF)-based twisted string actuator (TSA). The raw shear thickening fluids is polyborodimethylsiloxane (PBDMS), which is more stable and has a higher initial viscosity than the traditional shear thickening fluid that are composed of nano silica and polyethylene glycol. The (PBDMS) was obtained from Huaibang Polyurethane Technology Company. The isopropyl alcohol (IP) was obtained from Tianjin ZhiYuan Reagent Co., LTD.
[0064] A soak and dry process was developed to fabricate the shear thickening fluid (STF) based twisted string (see
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[0066] When the strain rate of the STF is increased the mechanical properties, such as storage modulus, stiffness, and viscosity, increase dramatically. Thus, the STF based TSA has nearly the same compliance as the TSA without STF at a low twisted speed, while it has a great stiffness at a high rotation speed. At the same transmission angle, the STF based string can transmit a higher torque and generate a larger pulling force in the axial direction. Many types of experimental tests were conducted to evaluate the performance of the proposed STF/TSA transmission model as indicated below.
[0067] (1) 2 mm Kevlar String and 2 mm STF/Kevlar String Contrast Experiment
[0068] The 2 mm Kevlar strings with L0=0.2 m were selected to test the performance of the shear thickening material.
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[0070] (2) Testing Different Combinations of Kevlar Tube and STF/Kevlar String
[0071] Because the shear thickening material in the Kevlar string is easily extruded out and may shed after twisting many times, a Kevlar tube was introduced as a wrap around the STF/Kevlar strings. The function of the Kevlar tube was to protect the shear thickening material from being shed from the string as well as to generate a larger shear force acting on STF. In order to include as much shear thickening material as possible and to improve the transmission ratio, the 1 mm and 1.5 mm Kevlar strings were employed because the smaller the diameter of the string, the greater the number of strings that can be packed into the Kevlar tube. As a result, the overall shear thickening material is higher than with a single larger diameter string.
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[0076] Based on all of the combinations of Kevlar tube and string, it can be seen that the STF/Kevlar string has better performance in pulling force and response time compared to neat Kevlar string. The clear increase in force can be sorted as follows: 4 (Kevlar tube)+1.5 (Kevlar string)+2 (number of strings) (12N)>4+1+2(11N)>6+1+5 (10N)>6+1.5+3 (8N)>+1.5+1 (5N)>6+1+9 (4N). It can be deduced that the number of strings packed into tubes should not be too many or too few. With too few, the increase of force is not obvious, and too many reduces the space to generate friction and lowers the transmission ratio. However, the structure of the tube is slacker than the single 2 mm Kevlar string, and the overall diameter of the combined tube/string is large, and therefore the pulling force and response time behaviors are not as good as the single 2 mm Kevlar string.
[0077] Multiple-Motor Approach for Muscle-Like Actuators: Ideas, Design, Control Methods and Testing Results
[0078] Muscles have multi-layer fiber structures with successive levels of fiber-like substructures called fascicle, muscle fiber, myofibril and myofilaments, respectively. At the muscle fibers level, it appears that contraction tension is generated by individual muscle fibers and those fibers blend into tendons that attach to the skeleton. The muscle is wrapped by connective tissue called the epimysium, which allows a muscle to contract and move effectively while maintaining its structural integrity. Inside the muscle, muscle fibers are organized into bundles, called fascicles, which are surrounded by another layer of connective tissue called perimysium.
[0079] From the description of mechanical muscle properties, Archibald Vivian Hill proposed Hill's equations (Hill, A. V. (1938). The heat of shortening and the dynamic constants of muscle, Proceedings of the Royal Society of London. Series B-Biological Sciences, 126(843), 136-195.) or the so-called three-element Hill muscle model. In this three-element model, the muscle is described as consisting of a contractile element (CE), series elastic element (SE) and parallel elastic element(PE), which represents the mechanical muscle response of the above physiological structure, as shown in
[0080] In the muscle-like actuator design of the present invention, motor-twisted strings are used to produce contraction force. Like contractile element (CE) in muscle, the rotational torque of the motor shaft will be converted into axial tension by the string. However, in muscle, the muscle force is produced by many muscle fibers. Therefore, the multiple-motor approach is used to produce the total force.
[0081] The muscle-like actuator is a flexible device that can generate force in a certain direction. From the description of muscle and the multiple-motor approach, a muscle-like actuator includes at least two or more twisted strands (e.g., wires, cables, ropes, fibers) both twisted along a certain direction. The arrangement of those strands can be parallel or staggered at a specific angle. One of the ends of those twisted fibers is attached to a first actuated element. The first actuated element can rotate and work as the rotational actuator, e. g. an electric motor. The twisted string will rotate with the motor when a rotation or torque is applied to its end. The string twists and contracts along its length to generate displacement and force at its end.
[0082] At the end of these multiple strings, motors are attached to each string by the shaft and the coupling. Each motor-string combination can rotate together as one individual unit. The individual unit is controlled to generate displacement and force, respectively. Therefore, the muscle-like actuator can convert at least two diverse rotational motion sources to corresponding linear motion. The whole system may contain two or more of these individual units. The total force of the muscle-like actuator is the summation of those individual motor-string units.
[0083] The series elastic element (SE) property of muscle is introduced into the muscle-like actuator. As the connection of the fixed point of muscle actuator and the end of twisted string, elastic material is used as the series elastic element (e.g. spring, fabric, rubber, silicone, urethane). The parallel elastic element (PE) property of muscle is introduced into the muscle-like actuator. As the physical isolation and constraint of individual motor-string units, the parallel elastic element can be modeled using the same or different elastic material (e.g. spring, fabric, rubber, silicone, urethane). The design of the muscle-like actuator is shown in
[0084] In some embodiments, silicone rubber is used as the series elastic element and the parallel elastic element for the muscle-like actuator. The twisted motor-string unit is embedded into a parallel elastic element. Therefore, those twisted strings work as individual force transmission units inside the parallel elastic element. The parallel elastic element elongates or contracts with the motor string unit. The effective length of the muscle-like actuator is equal to the length of the silicone rubber. The end of each fiber is attached to a series elastic element. The force transmission is along the silicone rubber series elastic element to the end of the muscle-like actuator, as shown in
[0085] In some embodiments, fabric is applied as the series elastic element and parallel elastic element for the muscle-like actuator. The twisted motor-string unit is sewn into fabric. The length of muscle-like actuator thus depends upon both the fabric parallel elastic element and the twisted motor-string unit. The whole length of muscle-like actuator contracts as the strings twist and elongate as the strings untwist. The fabric series elastic element has attachment points on both the muscle-like actuators and the twisted-string. At these attachment points, the fabric transmits contrail force from the twisted strings to the end of the muscle-like actuators, as shown in
[0086] The control of the motor can include the on-off state, position close-loop control, rotation speed closed-loop control, motor current closed-loop control and a combination of them. As the rotation of the motor is transmitted to ends of the actuator by the twisted string, producing displacement, the displacement of the actuator changes with motor rotation angle. Therefore, linear distance under external load can be measured by the motor sensor (e.g., an encoder). The output of the muscle-like actuator (e.g. displacement, contraction velocity, force) can be controlled by the input of the motor. For example, the output force of the muscle-like actuator changes with adjustment of the switching frequency of the motor. The testing results of tension-time of the muscle-like actuator are shown in
[0087] In some embodiments, a multiple-motor recruitment approach is applied. The overall output of the muscle-like actuator is usually limited by a single motor-fiber. When the output force of the single motor-fiber reaches its maximum, which means there is no space for the fiber to wind up, the actuator sensor can detect the force. In the example shown, three motor-fiber units are recruited in the test illustrated in
[0088] In some embodiments, fine adjustment of the force output of the signal actuation unit is required (e.g. refined grip). The force output of the muscle-like actuator is controlled by the motor control method.
[0089] In some embodiments, a large range of adjustments should be applied to cover a wide range of force output of the muscle-like actuator.
[0090] In some embodiments, the force output of the actuator needs to be produced slowly, which means it needs to control the contraction speed of the muscle-like actuator.
[0091] In some embodiments, in addition to the dynamic nature of force-time, there is a need to achieve different tension of the muscle-like actuator along the length of the action rangethe controllable force-length curve of the actuator.
[0092] In some embodiments, the dynamic process of the applied force needs to be adjusted, including applying and releasing force, which is the contraction and elongation process of the muscle-like actuator. High-order characteristics of the motor need to be controlled to accomplish this.
[0093] In some embodiments, a multiple dimensions of force-length-velocity should be taken into consideration due to task requirements.
[0094] In addition to active force-length-velocity action of the muscle-like actuator, the passive properties of the actuator act similar to muscle.
[0095] While the invention is explained in relation to certain embodiments, it is to be understood that various modifications thereof will become apparent to those skilled in the art upon reading the specification. Therefore, it is to be understood that the invention disclosed herein is intended to cover such modifications as fall within the scope of the appended claims.