Electrochemical arrangement and electrochemical system
11855314 ยท 2023-12-26
Assignee
Inventors
Cpc classification
H01M8/0273
ELECTRICITY
H01M8/242
ELECTRICITY
International classification
H01M50/289
ELECTRICITY
H01M8/0273
ELECTRICITY
H01M8/242
ELECTRICITY
Abstract
An electrochemical arrangement with two metallic separator plates which each define a plate plane and which are stacked in a stack direction perpendicular to the plate planes. The separator plates comprise sealing elements which are embossed into the separator plate and which are supported against one another for sealing the electrochemical cell which is arranged between the separator plates and which are reversibly deformable in the stack direction up to a distance z2. The arrangement further comprises at least one support element which is arranged between the separator plates and which is distanced to the sealing elements of the separator plates in a direction parallel to the plate planes.
Claims
1. An electrochemical arrangement with a first and a second metallic separator plate which each define a plate plane and which are stacked in a stack direction perpendicularly to the plate planes; with an electrochemical cell which is arranged between the separator plates; wherein the separator plates each comprise at least one sealing element which is embossed into the separator plate and which rises above the respective plate plane; wherein the sealing elements of the separator plates are supported against one another for sealing at least the electrochemical cell which is arranged between the separator plates; wherein the sealing elements of the separator plates are elastically deformable in the stack direction, so that a distance z of the plate planes of the separator plates to one another is reversibly reducible at least to a distance z.sub.2 by way of an elastic compression of at least one of the sealing elements of the separator plates; and with at least one support element which is arranged between the separator plates and which is distanced to the sealing elements of the separator plates in a direction parallel to the plate planes of the separator plates; wherein the sealing elements of the separator plates and the at least one support element for protection of the sealing elements of the separator plates from an irreversible plastic deformation are configured such that when the distance z of the plate planes of the separator plates to one another is reduced to a distance z of zz.sub.2 as a result of a pressing force which acts upon the separator plates in the stack direction, a force F.sub.S which is required for compressing or for the further compressing of only the at least one support element by a displacement z in the stack direction is larger than a force F.sub.D which is required for the further compressing of only the at least one sealing element of the separator plates by the displacement z in the stack direction.
2. The electrochemical arrangement according to claim 1, wherein the sealing elements of the separator plates and wherein the at least one support element are configured such that for zz.sub.1 with z.sub.1>z.sub.2, given a further reduction of the distance z of the separator plates to one another the force F.sub.S which is required for compressing or for the further compressing of only the support element by a displacement z in the stack direction grows more rapidly than the force F.sub.D which is required for the further compression of only the sealing element by the displacement z in the stack direction.
3. The electrochemical arrangement according claim 1, wherein the at least one support element is configured in a manner such that it has an essentially exponential force-displacement curve for zz.sub.1 with z.sub.1>z.sub.2.
4. The electrochemical arrangement according to claim 1, wherein the sealing elements of the separator plates are configured in a manner such that a reduction of the distance of the separator plates to one another to a value zz.sub.3 with z.sub.3<z.sub.2 effects an irreversible plastic compression with regard to at least one of the sealing elements of the separator plates.
5. The electrochemical arrangement according to claim 1, wherein one, more, or each of the support elements of the at least one support element comprises/comprise one or more of at least one cavity and a multitude of pores.
6. The electrochemical arrangement according to claim 5, wherein the sealing elements of the separator plates and wherein the at least one support element are configured such that for z with z.sub.2<z.sub.1<z<z.sub.0 the force F.sub.D which is required for compressing or for the further compressing of only the at least one sealing element of the separator plates by a displacement z in the stack direction is larger or equal to the force F.sub.S which is required for the compressing or for the further compressing of only the at least one support element by the displacement z in the stack direction.
7. The electrochemical arrangement according to claim 1, wherein one, more, or each of the support elements of the at least one support element comprises/comprise a foamed material.
8. The electrochemical arrangement according to claim 5, wherein each support element which comprises the one or more of the at least one cavity and the multitude of pores is configured in a manner such that the one or more of the at least one cavity and the multitude of pores is/are completely or at least partly collapsible by way of a pressing force which acts upon the separator plates in the stack direction.
9. The electrochemical arrangement according to claim 8, wherein the support element which comprises the one or more of the at least one cavity and the pores configured in a manner such that one or more of the at least one cavity and the pores is/are each maximally collapsed given a distance of the separator plates to one another of zz.sub.2.
10. The electrochemical arrangement according to claim 1, wherein the at least one support element comprises at least one first support element which is arranged in a manner such that at least one intermediate space remains between the separator plates and the at least one first support element in the stack direction for z>z.sub.1 with z.sub.1>z.sub.2, wherein the at least one intermediate space becomes zero for zz.sub.1.
11. The electrochemical arrangement according to claim 1, wherein the sealing elements of the separator plates each comprise a perimeter bead which encloses the electrochemical cell and seals it with respect to an environment of the electrochemical arrangement.
12. The electrochemical arrangement according to claim 11, wherein the at least one support element comprises at least one second support element which in a direction parallel to the plate planes of the separator plates is arranged on a side of the perimeter bead which is away from the electrochemical cell.
13. The electrochemical arrangement according to claim 1, wherein each support element of the at least one support element at least in regions comprises an electrically insulating material or at least in regions is formed at least in part of an electrically insulating material, wherein the electrically insulating material of each support element of the at least one support element is arranged in a manner such that at each distance z of the metallic separator plates to one another, no electrical contact between the metallic separator plates can be created via this support element.
14. The electrochemical arrangement according to claim 1, wherein one, more or each of the support elements of the at least one support element comprises/comprise one or more of a thermoplastic material, a thermoplastic elastomer, a ceramic material a polymer-based support fabric, and a metallic support fabric.
15. The electrochemical arrangement according to claim 1, wherein one, more or each of the support elements of the at least one support element is/are one or more of materially connected to at least one of the separator plates, positively connected to at least one of the separator plates, non-positively connected to at least one of the separator plates, materially connected to a frame of the electrochemical cell, and positively connected to the frame of the electrochemical cell.
16. The electrochemical arrangement according to claim 1, wherein one, more, or each of the support elements of the at least one support element is/are configured in a manner such that it/they is/are stuck, onto at least one of the separator plates in a direction parallel to the plate planes of the separator plates.
17. The electrochemical arrangement according to claim 1, wherein each of the separator plates comprises two metallic individual plates which for forming this separator plate are materially connected to one another, wherein each of the individual plates comprises at least one sealing element which is embossed into these individual plates and which is elastic in the stack direction.
18. An electrochemical system, comprising an electrochemical arrangement with a first and a second metallic separator plate which each define a plate plane and which are stacked in a stack direction perpendicularly to the plate planes; with an electrochemical cell which is arranged between the separator plates; wherein the separator plates each comprise at least one sealing element which is embossed into the separator plate and which rises above the respective plate plane; wherein the sealing elements of the separator plates are supported against one another for sealing at least the electrochemical cell which is arranged between the separator plates; wherein the sealing elements of the separator plates are elastically deformable in the stack direction, so that a distance z of the plate planes of the separator plates to one another is reversibly reducible at least to a distance z.sub.2 by way of an elastic compression of at least one of the sealing elements of the separator plates; with at least one support element which is arranged between the separator plates and which is distanced to the sealing elements of the separator plates in a direction parallel to the plate planes of the separator plates; wherein the sealing elements of the separator plates and wherein the at least one support element for protection of the sealing elements of the separator plates from an irreversible plastic deformation are configured such that when the distance z of the plate planes of the separator plates to one another is reduced to a distance z of zz.sub.2 as a result of a pressing force which acts upon the separator plates in the stack direction, a force F.sub.S which is required for compressing or for the further compressing of only the at least one support element by a displacement z in the stack direction is larger than a force F.sub.D which is required for the further compressing of only the at least one sealing element of the separator plates by the displacement z in the stack direction; and with a holding element which is arranged laterally on the stack, wherein the at least one support element comprises a multitude of support elements which are connected to the holding element or are configured as one part with the holding element, wherein the holding element extends in a common stack direction over a multitude of electrochemical arrangements.
19. The electrochemical arrangement according to claim 16, wherein being stuck onto at least one of the separator plates in a direction parallel to the plate planes of the separator plates includes being releasably stuck.
20. The electrochemical arrangement according to claim 1, wherein the separator plates each comprise at least one through-opening for leading a medium through the separator plate, wherein the at least one sealing element of the separator plates comprises a port bead which is embossed into the respective separator plate and which is arranged peripherally around the at least one through-opening of this separator plate and wherein one, more or each of the support elements of the at least one support element is/are arranged on a side of the port bead which is away from the at least one through-opening, wherein the at least one support element is distanced to the port bead within a plane which runs parallel to the plate planes of the separator plates.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
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(8)
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(10)
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DETAILED DESCRIPTION
(16)
(17) The z-axis 6 together with an x-axis 80 and a y-axis 90 spans a right-handed Cartesian co-ordinate system. The end plate 4 comprises a multitude of media connections 5, via which mean can be fed to the system 1 and via which media can be discharged from the system 1. These media which can be led to the system 1 and out of the system 1 can include e.g. fuels such as molecular hydrogen or methanol, reaction gases such as air or oxygen, reaction products such as water vapour or coolant such as water and/or glycol.
(18)
(19) For sealing the through-openings 11a-c with respect to the inside of the stack and with respect to the surroundings, the first individual plate 10a comprises sealing elements in the fashion of port beads 12a-c which are each arranged around the through-openings 11a-c and which each completely enclose the through-openings 11a-c. The port beads 12a-c are each shaped, in particular embossed into the individual plate 10a. The second individual plate 10b at the rear side of the separator plate 10 which is away from the viewer of
(20) In an electrochemically active region 8 of the separator plate 10, the first individual plate 10a at its front side which faces the viewer of
(21) At the front side of the separator plate 10 which faces the viewer of
(22) The through-opening 11a or the conduit through the plate stack 32, said conduit being formed by the through-opening 11a, in a corresponding manner is usually in fluid connection with a distributing and collecting region and via this with a flow field, at the rear side of the separator plate 10 which is away from the viewer of
(23) Finally, yet a further sealing element in the fashion of a perimeter bead 12d which is peripheral around the flow field 17 of the active region 8, the distributing or collecting region 20 and the through-openings 11a, 11b and seals these with respect to the through-opening 11c, i.e. with respect to the coolant circuit and with respect to the surroundings of the system 1 is embossed into the first individual plate 10a. Concerning alternative embodiments, the perimeter bead 12d can also additionally enclose the through-opening 11c. The perimeter bead 12d as the with the port beads 12a-c is elastically, thus reversibly deformable perpendicular to the plate plane and hence along the z-direction 6.
(24) The support elements are not represented in
(25)
(26) Further represented are the active regions 8 of the separator plates 10 or of the individual plates 10a, 10b, said active regions each comprising a flow field 17 with channels and webs which are embossed into the individual plates 10a, 10b. The structures of the flow fields 17 serve for leading reaction media on the outer sides of the separator plates 10 and for leading a coolant through the interiors 22 of the separator plates 10 which are enclosed by the individual plates 10a, 10b. In the active regions 8, a membrane electrode assembly (MEA) 14 is arranged between each two adjacent separator plates 10 of the stack 32. As previously explained, the MEAs 14 for example each comprise a membrane 15, e.g. an electrolyte membrane, and gas diffusion layers 16 (GDL) which are arranged on both sides of the membrane 15. The GDLs 16 are e.g. each formed from a metal non-woven or carbon non-woven and permit the media which are led in the active regions 8 to also be able to flow onto the membranes 15 in the regions of the webs of the flow fields 17.
(27) The electrochemical cells which are arranged between adjacent separator plates 10, with the active regions 8 are each sealed with respect to the surroundings of the system 1 by way of perimeter beads 12d which are embossed into the individual plates 10a, 10b and which are elastic at least in the z-direction 6. The membranes 15 are each embedded into a reinforced frame 18 at the edge of the active region 8 and towards the perimeter beads 12d. The frame 18 is sealingly received between the perimeter beds 12d of adjacent separator plates 10 of the stack 32. The elastic port beads 12a-c of two adjacent separator plates 10 of the stack 32 are each supported against one another via the frame 18 and seal those through-openings 11a-c, around which they run, to the outside and to the inside of the stack 32 (not shown in
(28) In normal operation of the system 1, the plate planes of adjacent separator plates 10 of the stack 32 have a distance of z.sub.0 to one another, said distance being defined along the z-direction 6. In order for the beads 12a-d to be able to fulfil their sealing effect, the beads 12a-d are usually already slightly elastically compressed along the z-direction 6 on normal operation due to a prestressing (biasing) which is introduced into the stack 32 via the end plates 3, 4 (see
(29) Usually, the height h of the perimeter beads 12d which are embossed into the individual plates 10a, 10b is larger than a maximal height, defined along the z-direction 6, of the structures 17 which are likewise embedded into the individual plates 10a, 10b, of the active regions 8 of the electrochemical cells, said electrochemical cells being arranged between the separator plates 10. The plate distance z.sub.0 on normal operation of the system 1 can be e.g. between 0.4 mm and 2 mm. The plate distance z.sub.0 in normal operation can however just as well assume smaller or larger values.
(30) The electrochemical system 1 which is suggested here, compared to known systems is characterised in particular in that support elements 19a, 19b are arranged between adjacent separator plates 10 of the stack 32. The support elements 19a, 19b serve for the purpose of protecting the beads 12a-d of the separator plates 10 of the stack 32 from irreversible plastic deformation. Such irreversible plastic deformation of the beads 12a-d can occur if strong mechanical forces act upon the stack 32, e.g. along the z-direction 6 perpendicularly to the plate planes of the separator plates 10.
(31) In particular, the support elements 19a, 19b act as absorbers which are designed to absorb as completely as possible the forces which act upon the stack 32 in the z-direction 6 and which in the absence of the support elements 19a, 19b would effect an irreversible compression of the beads 12a-d, and hence to prevent a damage to the beads 12a-d. If the fuel cell system 1 is used for the generation of electrical energy in a vehicle, such forces could occur e.g. given a collision by accident. Irreversible plastic deformations of the sealing elements of the separator plates 10 could compromise the sealing effect of the sealing elements and lead leakages of reaction gas and/or coolant. This can compromise the efficiency of the system 1 or even render the operation of the system 1 impossible. Furthermore, exiting reaction gases represent a significant safety risk (danger of fire and explosion).
(32) The support elements 19a, 19b or at least some of them can comprise e.g. a thermoplastic material, in particular thermoplastics without fibre reinforcement, or a thermoplastic elastomer, e.g. TPVs, in particular EPDM-PP blends or NBR-PP blends, possibly also extrudable TPUs or be formed completely from one of these materials. E.g. the support elements 19a, 19b can comprise a foamed material, such as for example a foamed thermoplastic or a foamed thermoplastic elastomer. The thermoplastic elastomer can be selected from the group of thermoplastic polyurethane elastomers (TPE-U) and thermoplastic polystyrene block copolymers (TPE-S). They can comprise a peripheral injecting and/or an outer skin which can be formed as one piece with the actual body of the support element by way of foam injection moulding from the respective thermoplastic elastomer amid the use of at least one chemical and/or physical propellant such as nitrogen, carbon dioxide, or low-boiling-point hydrocarbons, in particular by way of evaporation or expansion of the propellant.
(33) The support elements 19a, 19b or at least some of them can also comprise ceramic material. The support elements 19a, 19b or some of them can just as well comprise a polymer-based and/or a metallic support fabric.
(34) The support elements 19a, 19b can e.g. each have a rectangular or round cross section parallel to the plate planes of the separator plates. However, other shapes are also conceivable. The support elements 19a, 19b are arranged at a distance to the port beads 12a-c and to the perimeter bead 12d, in a direction which runs parallel to the plate planes of the separator plates 10. In order for them to be able to effectively prevent an undesired plastic deformation of the beads 12a-d, a distance of the support elements 19a, 19b to a bead which is next adjacent to the respective support element 19a, 19b, said distance being defined parallel to the plate planes of the separator plates 12, should preferably not exceed a maximal distance L.sub.max. For example, it can be the case that L.sub.max3.Math.A, L.sub.max2.Math.A or L.sub.maxA, wherein A is a foot width of this bead which is defined transversely to the running direction of the respective bead 12a-d. Concerning the embodiment which is represented in
(35) In
(36) Concerning the embodiment example of
(37) The support elements 19a, 19b are arranged between the separator plates 10 and in particular are dimensioned along the z-direction 6, in a manner such that at least when a pressing force which in the absence of the support elements would effect an irreversible plastic deformation of the beads 12a-d acts upon the stack 32 in the z-direction 6, they are supported against one another in the z-direction 6 (see e.g.
(38)
(39)
(40) In particular, the
(41) For each of the plate distances z.sub.0, z.sub.1, and z.sub.2, herein the force F.sub.D(z) which in the z-direction 6 which only acts upon the sealing element (here the bead 12d) and the force F.sub.S(z) which in the z-direction 6 only acts upon the support element 19 are represented by an arrow, wherein the length of the arrow is a measure of the magnitude of the force. The forces F.sub.D(z) and F.sub.S(z) can be introduced into the stack 32 e.g. via the end-plates 3, 4 of the system 1.
(42) What can be clearly derived from
(43) The force-displacement characteristic lines F.sub.D(z) and F.sub.S(z) are represented in
(44) The characteristic line F.sub.G(z) can be recorded/plotted e.g. with the stepwise pressing of the stack 32 by way of a force sensor, wherein the stack 32 comprises the separator plates 10 with the shaped-in beads 12a-d, and the support elements 19 which are arranged between the separator plates 10 (see e.g.
(45) In the F-z representation of
(46) The elastic behaviour of the bead 12d given plate distances z of z.sub.3<z<z.sub.0 can be clearly derived from the force-displacement characteristic line F.sub.D(z) of the bead 12d, this being characterised by the linear course of the characteristic line F.sub.D(z) in this region. In the case of plate distances z in the region z.sub.3<z<z.sub.0, a slight deviation of the course of the characteristic line F.sub.D(z) from an ideal linear course can be down to the bead 12d not having got completely back to its original, non-deformed geometry after a first compression (hysteresis). The bead 12d is designed in a manner such that an even greater pressing of the bead 12d beyond z.sub.3, i.e. for plate distances z of z<z.sub.3 leads to an irreversible plastic deformation of the bead 12d. In the diagram of
(47) The support element 19 which is represented in the
(48) Hence significantly different distance regions with a different behaviour of the support element characteristic line F.sub.S(z) can be recognised from the support element characteristic line F.sub.S(z) in the respective region. It is roughly with plate distances z of z.sub.1<z<z.sub.0 that the resistance of the support element 19 to a compressing of the support element 19 in the z-direction 6 is predominantly determined by the geometry of those structures of the support element 19 which form the pores 23 which have not yet or not yet completely collapsed. In this region, the support element characteristic line F.sub.S(Z) which characterises the resistance of the support element 19 to a compressing or to a further compressing of the support element 19 is continuously below the sealing element characteristic line F.sub.D(z) of the bead 12d which characterises the resistance of the bead 12d to a compression or to a further compression of the bead 12d. Concerning the embodiment example which is described here, it is therefore the case that F.sub.S(z)<F.sub.D(z) for all plate distances z with z.sub.1<z<z.sub.0.
(49) In other words, at each plate distance z in the region z.sub.1<z<z.sub.0, it is the case that the force F.sub.D(z) which is required for the compressing or for the further compressing of only the bead 12d in the z-direction 6 by a displacement stretch z>0 at this plate distance z is larger or the same as the force F.sub.S(z) which is required for the compressing or the further compressing of only the support element 19 in the z-direction 6 by the same distance stretch z given the same plate distance z. This means that the support element 19 or the support elements 19 is/are designed and in particular is/are dimensioned along the z-direction 6 in a manner such that the resistance of the stack 32 to a pressing or to a further pressing of the stack 32 in the z-direction 6 is predominantly determined by the resistance of the beads 12a-d to a further pressing in the case of only slight deformations of the beads 12a-d of the separators plates 12, thus given plate distances z of z.sub.1<z<z.sub.0. Given plate distances z of z.sub.1<z<z.sub.0 the support element 19 or the support elements 19 therefore hardly noticeably compromise the elastic deformability of the beads 12a-d which is indeed desirable at low plate distances. The beads 12a-d can therefore yield to slight deformations of the separator plates 10 and/or other components in the z-direction 6, said deformations being caused e.g. by temperature fluctuations occurring in the system 1 or by further other operating states, and herewith the beads maintain their sealing function without any compromise.
(50) It is only at distances z<z.sub.1 when the pores 23 of the support element 19 have at least partly or possibly completely collapsed as a result of the pressing force which acts upon the support element 19 in the z-direction 6 that the resistance of the support element 19 to a further compressing of the support element 19 in the z-direction 6 is predominantly determined by characteristics of the material from which the support element 19 is formed, other than its pore content and size, and greatly increases given a further reduction of the plate distance. The design of the bead 12d and the arrangement and design of the support element 19 is therefore such that for all plate distances z of z<z.sub.1, the force F.sub.S which is necessary for the compressing or for the further compressing of only the support element 19 by a displacement z>0 in the z-direction 6, given a further reduction of the plate distance z grows more rapidly than the force F.sub.D which is required for the further compression of only the bead 12d about the same displacement z in the z-direction 6. Or in other words: |dF.sub.S(z)/dz|>|dF.sub.D(z)/dz| for all plate distances z of z<z.sub.1. Herein, z.sub.1 here is e.g. the largest plate distance for which this relation is valid. For example, the characteristic line F.sub.S(z) can have a roughly exponential course at least in the region z<z.sub.1.
(51) Given a plate distance z of adjacent separator plates 10 of the stack 32 of z=z.sub.2 with z.sub.2<z.sub.1<z.sub.0, the support element characteristic line F.sub.S(z) and the sealing element characteristic line F.sub.D(z) intersect. E.g. the bead 12d can be designed and the support element 19 arranged and designed in a manner such that the pores 23 of the support element 19 are completely compressed or collapsed for all plate distances z of zz.sub.2. E.g. z.sub.2 can be the largest plate distance at which the pores 23 of the support element 19 are completely compressed or collapsed. Herein, it is to be emphasised that the height h of the bead 12d at the plate distance z=z.sub.2 is still significantly within that region, in which the bead 12d is elastically deformable. Therefore there is not yet any danger of an irreversible plastic deformation of the perimeter bead 12 given the plate distance z=z.sub.2.
(52) The bead 12d and the support element 19 are arranged and designed in a manner such that the support element characteristic line F.sub.S(z) runs continuously above the sealing element characteristic line F.sub.D(z) for all plate distances z of z<z.sub.2. It is therefore the case that F.sub.S(z)>F.sub.D(z) for all plate distances z of z<z.sub.2, wherein z.sub.2 here is the largest plate distance for which this relation is valid. This means that for all plate distances z of zz.sub.2, there is a displacement stretch of the length z>0, so that the force F.sub.S=F.sub.S(zz)F.sub.S(z) which is required for the compressing or for the further compressing of only the support element 19 by the displacement stretch z in the z-direction 6 at each plate distance z of zz.sub.2 is larger than the force F.sub.D=F.sub.D(zz)F.sub.D(z) which given the same plate distance z is required for the further compressing of only the perimeter bead 12d by the same displacement stretch z in the z-direction 6.
(53) The course of the sealing element characteristic line F.sub.D(z) is usually determined by the geometry of the bead 12d and by the material characteristics of the bead 12d. E.g. the course of the sealing element characteristic line F.sub.D(z) is determined by its height h, its foot width and its flank angle in the non-loaded state as well as by the thickness and/or by the material of the individual plate 10a, into which the bead 12d is shaped. And the course of the support element characteristic line F.sub.S(z) is typically determined by the geometry of the support element 19 and by the material characteristics of the support element 19. E.g. the support element 19 belonging to the embodiment which is represented in
(54) The size of the plate distance z.sub.1, for which it is the case that |dF.sub.S(z)/dz|>|dF.sub.D(z)/dz| for all z<z.sub.1, and/or the size of the plate distance z.sub.2, for which it is the case that F.sub.S(Z)>F.sub.D(z) for all z<z.sub.2, can each be adjustable by way of changing at least one or more of the following parameters: the height of the support element 19 which is defined along the z-direction 6 of the support element 19, in the non-loaded state of the support element 19; the size of the cross-sectional area of the support element 19 parallel to the plate plane of the separator plates 10 or the individual plates 10a, 10b; the modulus of elasticity of the material or at least one of the materials, from which the support element 19 is formed; the average size of the pores 23 of the support element 19 in the non-loaded state of the support element 19; and/or the volume share of the pores 23 of the support element 19 in relation to the total volume of the support element 19 in the non-loaded state of the support element 19.
(55) E.g. the value of z.sub.1 and/or the value of z.sub.2 can be reduced towards smaller plate distances by way of an increase of the average size of the pores 23 of the support element 19 in the non-loaded state of the support element 19. E.g. the value of z.sub.1 and/or the value of z.sub.2 can be reduced towards smaller plate distances by way of increasing the volume share of the pores 23 of the support element 19 in relation to the total volume of the support element 19 in the non-loaded state of the support element 19a. E.g. the value of z.sub.1 and/or the value of z.sub.2 can be increased towards larger plate distances by way of an increase of the cross-sectional area of the support element 19a parallel to the plate planes of the separator plates 10 or of the individual plates 10a, 10b. And e.g. the value of z.sub.1 and/or the value of z.sub.2 can be increased towards larger plate distances by way of increasing the modulus of elasticity of the material of the support element 19a.
(56)
(57) The support elements 19c, 19d each comprise an outer wall 25 of an elastic material. E.g. the outer wall 25 is formed of a thermoplastic elastomer. The support elements 19c, 19d furthermore each comprise at least one cavity 24 which extends along the z-direction 6. A volume of the cavity 24 in the non-loaded state of the support elements 19c, 19d can fill e.g. at least 30 percent or at least 50 percent of the total volume of the respective support element 19c, 19d. The cavities 24 of the support elements 19c, 19d can be completely or at least partly collapsed or compressed in the z-direction 6 by way of a pressing force which acts upon the support elements 19c, 19d in the z-direction 6. The pressing force which is necessary for compressing or for the partial compressing of the support elements along the z-direction 6 depends amongst other things on the geometry of the outer wall 25, e.g. on the wall thickness of the outer wall 25, and/or on the modulus of elasticity of the material, from which the outer wall 25 is formed.
(58) The cavities 24 of the support elements 19c, 19d can each be completely enclosed by the outer wall 25. Alternatively, the outer walls 25 can also comprise openings, through which a gas, e.g. air which is contained in the respective cavity 24 can escape out of the cavity 24 on compressing the cavity 24. The resistance of the support elements 19c, 19d to a compressing can be reduced by way of such openings in the outer walls.
(59) The support element 19d of
(60) Analogously to the
(61) Again, a perimeter bead 12d which is shaped (formed) into the individual plate 10a is also shown. As previously, the characteristics of the perimeter bead 12d which are described in the
(62) The arrangement according to the
(63) The support element 19 according to
(64) As was hitherto the case, concerning the embodiment example of
(65) The subsequent figures show further stacks 32 of the system 1 each in a state, in which the plate distances e.g. are each z=z.sub.0.
(66)
(67) Parallel to the plate planes of the separator plates 10, the support elements 19f do not reach up to the frame 18 which is sealingly received between the perimeter beads 12d of adjacent separator plate 10. Hence the support elements 19f and the frames 18 do not overlap in the z-direction 6. The support elements 19f can be dimensioned in a manner such that given a plate distance z.sub.0 in normal operation they reach on both sides of the separator plate 10 on which they are arranged, along the z-direction 6 at least up to the plane, in which the roof of the perimeters beads 12d of the individual plates 10a, 10b of this separator plate 10 extends.
(68) Furthermore, the support elements 19f along the z-direction 6 are dimensioned in a manner such that given a plate distance z.sub.0 in normal operation, an intermediate space remains between adjacent support elements 19f along the z-direction 6, so that adjacent support elements 19f do not touch one another given a plate distance of z.sub.0. E.g. the support elements 19f are designed in a manner such that adjacent support elements 19f contact one another for the first time when the plate distance of adjacent separator plates 10 is reduced to a value z.sub.1<z.sub.0 as a result of a pressing of the stack 32. If adjacent separator plates 10 lie at different electrical potentials on operation (such as e.g. with a fuel cell stack), then it is necessary for the support elements 19f not to be electrically conductive at least in those regions on their surface, along which they could get into contact with one another as a result of a pressing of the stack 32, in order to prevent an electrical contact from occurring between adjacent separator plates 10 via the support elements 19f (electrical short circuit). E.g. the support elements 19f can each be coated with an electrically insulating layer. Alternatively, the support elements 19f or some of them can also each be formed entirely of electrically insulating material.
(69)
(70)
(71) The materials 19f, 19f form layers which are aligned parallel to the plate planes of the separator plates 10 and which with the separator plates 10 each from a sandwich-like structure which is mirror-symmetrical with respect to the plate plane of the respective separator plate 10. Herein, the separator plate 10 forms the innermost layer of this structure. The first material 19f of the support element 19f forms the second layer which is in contact with the separator plate 10 on both sides of the separator plate 10. And the second material 19f of the support element 19f forms the third layer which is in contact with the second layer on both sides of the separator plate 10.
(72) If, concerning the embodiment according to
(73)
(74)
(75)
(76)
(77)