MARKING ON INJECTION MOULDED PARTS FOR ENERGY GUIDING CHAINS

Abstract

An injection-moulded plastic part for a cable carrier, particularly a side part of a chain link produced in an injection moulding process. The injection moulded part has a visible, identifiable marking on a first side, particularly the outside. The at least one marking comprises a data code marking having a 2D code for data encoding which is introduced into the plastic body directly in the injection moulding process so that said marking is provided on the first side to be machine-readable. The invention likewise relates to a corresponding injection moulding tool having a number of first symbol regions and second symbol regions for producing the data code marking in the injection moulding process.

Claims

1-24. (canceled)

25. A chain link of an energy guiding chain, comprising: at least one plastic injection moulded part in a form of a one-piece plastic body formed of a plastic with a colouration that is a same throughout, which has a first side having a first surface, a second side, and at least one marking visible at the first side, wherein the at least one plastic injection moulded part is a side part, the first side is an outside of the side part and the second side is an inside of the side part, wherein the at least one marking includes a data code marking with a 2D code that is a QR code, and wherein the data code marking with the QR code is injection moulded as a structure of the one-piece plastic body from a visually black plastic and is machine-readable at the first side.

26. The chain link according to claim 25, wherein the QR code is in accordance with ISO/IEC 18004.

27. The chain link according to claim 25, wherein the 2D code is formed of the plastic of the one-piece plastic body such that the 2D code is unitary with the one-piece plastic body.

28. The chain link according to claim 25, wherein the 2D code includes first symbol elements and second symbol elements, wherein the first symbol elements have a different surface nature from the second symbol elements.

29. The chain link according to claim 28, wherein the first symbol elements and the first surface of the first side have a same surface nature and/or the second symbol elements have a different surface profile from the first surface.

30. The chain link according to claim 28, wherein the first symbol elements have a lesser roughness depth than the second symbol elements.

31. The chain link according to claim 28, wherein the first symbol elements have an arithmetic mean roughness value Ra in a range of 0.5 to 3.5 m, and the second symbol elements have an arithmetic mean roughness value Ra in a range of 5 to 12 m.

32. The chain link according to claim 28, wherein the first symbol elements lie in level-plane relationship with the first surface of the first side in a region adjoining the data code marking.

33. The chain link according to claim 28, wherein the second symbol elements are formed by regions projecting with respect to the first surface of the first side, and wherein the first symbol elements and the second symbol elements have a difference in height, wherein the difference in height is less than 0.5 mm.

34. The chain link according to claim 28, wherein the data code marking is provided in a region of the first side that is recessed with respect to the first surface, and/or the second symbol element is formed by regions recessed with respect to the first surface of the first side.

35. The chain link according to claim 28, wherein the second symbol elements produce greater light scatter than the first symbol elements.

36. The chain link according to claim 35, wherein the second symbol elements produce substantially isotropic light scatter and/or have an aperiodic surface profile.

37. The chain link according to claim 28, wherein the 2D code, including a visible surface of the first symbol elements and the second symbol elements, is formed of the plastic of the one-piece plastic body such that the 2D code is unitary with the one-piece plastic body.

38. The chain link according to claim 25, wherein the 2D code is machine-readable without re-working.

39. The chain link according to claim 25, wherein the 2D code includes at least one URL identifier associated with the chain link.

40. The chain link according to claim 39, wherein data encoded by the 2D code includes encrypted and/or injection moulded part-specific data.

41. The chain link according to claim 25, wherein the at least marking further includes a user-readable time marking at the first side.

42. The chain link according to claim 25, wherein the at least one injection moulded part further comprises another injection molded part, which is an opening bar with a second data code marking with a QR code.

43. The chain link according to claim 25, wherein the at least one injection moulded part is produced from a fibre-reinforced plastic having a predominant proportion by weight of polyamide with reinforcing fibres.

44. A injection moulding tool formed of steel, configured to produce at least one plastic injection moulded part of a chain link of an energy guiding chain, wherein the injection moulding tool has a fixedly predetermined marking region for a 2D code with first symbol elements and second symbol elements which includes a number of first symbol regions and a number of second symbol regions which have a different surface roughness depth than the first symbol regions, wherein the 2D code is a QR code which encodes data, wherein the second symbol regions serve for a production of the second symbol elements such that the second symbol elements have an aperiodic surface profile which, over a surface of all the second symbol elements, has optically equivalent properties.

45. The plastic injection moulding tool formed of steel according to claim 44, wherein the first symbol regions are formed by spark die erosion.

46. The plastic injection moulding tool formed of steel according to claim 44, wherein the second symbol regions are formed by laser engraving.

47. The chain link according to claim 25, wherein data encoded by the 2D code includes data which directs a terminal device reading the data to a manufacturer-related internet website which is associated with the plastic injection moulded part.

48. The chain link according to claim 25, wherein data encoded by the 2D code includes data to detect product counterfeiting.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0064] Further details, features and advantages of the invention will be apparent without limitation from the detailed description hereinafter of preferred embodiments by way of example with reference to the accompanying drawings in which:

[0065] FIG. 1 shows a perspective view of a portion of an energy guiding chain comprising chain links of per se known construction;

[0066] FIGS. 2A-2B show a side plate (outer plate) in the form of an injection moulded part of a chain link as shown in FIG. 1 as a side view (FIG. 2A) and an enlargement thereof (FIG. 2B) to illustrate a data code marking;

[0067] FIG. 3 shows a diagrammatic cross-section of the surface profiles of first and second symbol elements in the data code marking shown in FIGS. 2A-2B along section line in FIG. 2B;

[0068] FIG. 4 shows a diagrammatic plan view of chain links similar to FIG. 1, here with a data code marking on an opening bar;

[0069] FIG. 5 shows a photograph of a mould half of an injection moulding tool for production of a side plate as shown in FIGS. 2A-2B;

[0070] FIGS. 6A-6B show photographs of a measurement of the roughness depth Ra for first symbol elements (FIG. 6A) and second symbol elements (FIG. 6B) of the data code marking by a measuring device in accordance with DIN EN ISO 4288: 1997 at a mould half of an injection moulding tool for the production of an opening bar as shown in FIG. 4; and

[0071] FIG. 6C shows a diagrammatic view illustrating the principle relating to the arithmetic mean roughness value Ra (parameter in accordance with DIN EN ISO 4287: 1998) at an aperiodic surface profile (Z(x))similarly to the second symbol elements in FIG. 3over a measuring distance (1r).

DETAILED DESCRIPTION

[0072] FIGS. 1 and 4 show a portion of a known energy guiding chain comprising individual chain links 1, for example the product series bearing the trade name E4.1L from igus GmbH (D-51147 Cologne) which is of a particularly light structure and nonetheless very robust. FIG. 1 shows three chain links 1, here a central one having two so-called outer plates 2A, 2B as side plates and two further so-called inner plates 3A, 3B. The outer plates 2A, 2B overlap the inner plates 3A, 3B and each two side plates 2A, 2B; 3A, 3B are connected together to constitute chain links 1 by way of releasable transverse bars 4 (opening bars). The side plates 2A, 2B; 3A, 3B form lines of plates which extend over the entire length of the energy guiding chain. The energy guiding chain shown in FIG. 1 and FIG. 4 respectively is described in greater detail in WO 2014/161761 A1.

[0073] The side plates 2A, 2B; 3A, 3B and transverse bars 4 are plastic parts comprising a technically hard and tough plastic, for example polyamide with reinforcing fibres, and produced using injection moulding. The specific structure of the energy guiding chain and the chain links 1 however is not an important consideration in this respect, the invention can be applied to any injection moulded parts for energy guiding chains. The injection moulded parts 2A, 2B; 3A, 3B; 4 are produced in particular from a substantially light-impervious, as far as possible opaque, in particular black or highly dark-coloured plastic. The side plates 2A, 2B; 3A, 3B and transverse bars 4 each havein relation to the receiving space for lines in the chain links 1an inside 5 and an opposite outside 6 and are overall of a relatively shallow, for example plate-like, configuration.

[0074] FIGS. 2A-2B show purely by way of example to illustrate the invention an outer plate 2A of a chain link 1 as shown in FIG. 1, in which respect irrespective any kind of side plates or one-part chain links are considered. In a laterally projecting central region of the outside 6 of the side plate 2A there is a marking surface 7 with a manufacturer inscription and two time stamp regions 8, in which for example the date of manufacture or the month and year of manufacture are specified by rotatable casting clock marking punches.

[0075] In an end inwardly displaced region of the outside 6 of the outer plate 2A or the chain link 1 there is a data code marking 10 with a flat two-dimensional matrix code, here a QR code in accordance with ISO/IEC 18004 with for example in the form of a square code symbol with individual fields depending on the respective version 2121 to 177177 for symbol modules or symbol elements. The data code marking 10 is clearly visible in operation and is of a size of for example at least 1515 mm in order to be machine-readable even from a given distance for a data reading device, for example a smartphone. The coding of a QR code in accordance with ISO/IEC 18004 as a data code marking 10 is known per se and is not described in greater detail here. The additional benefit can be tested by scanning the QR code 10 in FIG. 2A.

[0076] FIG. 3 is a diagrammatic view in section in a direction along the line in FIG. 2A, here by way of example restricted to the position marker shown at top left in FIG. 2A. As FIG. 3 shows the individual symbol elements, namely first symbol elements 11 and second symbol elements 12, are respectively of a different surface nature. The second symbol elements 12 have in particular a rougher cross-sectional profile, that is to say a greater roughness depth than the first symbol elements 12. The more greatly pronounced roughness depth of the second symbol elements 12 can be measured in particular by reference to the arithmetic mean roughness value Ra which is to be perceptibly greater for the second symbol elements 12 than for the first symbol elements 11, for example by a factor of at least twice, preferably >3. The first symbol elements 11 which are smoother in terms of surface can have the same surface nature as the remaining or predominant first surface 13 at the outside 6 of the injection moulded part 2A. The surface or cross-sectional profile of both kinds of symbol elements 11 and 12 respectively is of a similar nature in both surface directions x, y of the plane in FIG. 2B and is only diagrammatically and representatively illustrated in FIG. 3. The greater roughness of the second symbol elements 12 is so set that they cause a markedly greater light scatter effect than the first symbol elements 11. In addition the surface profile of the second symbol elements 12 in both surface directions x, y of the main plane of the injection moulded part 2A is aperiodic to cause substantially isotropic light scatter.

[0077] FIG. 4 shows as a further feature of an injection moulded part with a QR code as the data code marking 20 a transverse bar or opening bar 4 in the geometry shown in FIG. 1. An associated unique code can be individually allocated to each component optionally in each structural size, which code is encoded in the 2D code of the data code marking 10 and 20 respectively and is communicated for example by way of the recognised URL as the query parameter to a manufacturer Internet page.

[0078] FIG. 5 shows a photograph of a mould half 30 of steel of a plastic injection moulding tool for production of an outer plate 2A, 2B as shown in FIGS. 1-2. A marking region 33 is invariably incorporated in the mould half 30 of the injection moulding tool shown in FIG. 5 for off-tool production of the data code marking 10 together with the injection moulded part 2A, 2B (see FIG. 1), directly in the injection moulding method. The marking region 33 corresponds to the negative form of the desired 2D code, for example a QR code, of the data code marking 10 shown in FIGS. 2A-2B. Correspondingly the marking region 33 has first in part square and field-like symbol regions 31. The symbol regions 31 can be flush with the surface and can be designed without any difference in the surface nature relative to the rest of the smooth delimiting wall of the mould half 30, in particular by spark die errosion (EDM: electrical discharge machining). The marking region 33 further has second in part square and field-like symbol regions 32 which are recessed with respect to the symbol regions 31. The second symbol regions 32 can be subsequently introduced by depth laser engraving or 3D laser engraving of the mould half 30 or the injection moulding mould. Laser engraving for production of the second symbol regions 32 allows sharp-edged transitions and parameter settings for producing the desired aperiodic, isotropically scattering surface profile of the second symbol elements 12 (see FIG. 3).

[0079] Such a mould half 30 can be used in off-tool fashion to produce a data code marking 10 or 20 (FIGS. 2A-2B, FIG. 4) in unitary material relationship with the plastic body of the injection moulded part 2A, 2B; 3A, 3B and 4. Subsequent machining is not required for machine-readable recognition of the code of the data code marking 10 and 20.

[0080] FIGS. 6A-6B show a further mould half 40 of steel for producing an opening bar 4 as shown in FIG. 4. FIGS. 6A-6B also show by way of example measurements of the roughness depth, here the arithmetic mean roughness value Ra, using the surface profile method in accordance with DIN EN ISO 4288 (Version 1997) at symbol regions 41, 42 appropriately produced by electro-erosion or laser engraving. The first symbol regions have the same surface nature as the rest of the predominant surface 13 of the injection moulded part 4. It is to be noted that approximately the same roughness depth can be formed in the injection moulding method at the surface 13 of the plastic injection moulded part, that is to say even structures in the micrometer range and possibly even the sub-micrometer range of the moulding tool are produced in relatively true to shape fashion in the finished injection moulded part 2A, 2B; 3A, 3B and 4. Thus the optical light scatter properties of the surface produced by the symbol regions 32 and 42 (actual surface profiles) can be empirically optimised at the second symbol elements 12.

[0081] Comparative measurements on prototypes show that with the moulding tools shown in FIGS. 5 and 6A-6B first symbol elements 11 (and a first surface 13) can be achieved with an arithmetic mean roughness value Ra in the region of 0.75-2.75 m, in particular less than 2 m, and on the other hand surface profiles at the second symbol elements 12 with an arithmetic mean roughness value Ra in the region of 6.50-10.50 m or greater. Correspondingly QR codes 10 and 20 introduced into the plastic body in the injection moulding method can be readily detected optically from widely different angles with commercially available smartphones.

[0082] FIG. 6C shows as the roughness parameter the arithmetic mean roughness value Ra as the parameter in accordance with DIN EN ISO 4287 (1998). Ra is the arithmetic mean value from the amounts of all profile values. The profiles can also be measured when looking at other parameters, like for example the averaged roughness depth Rz, by means of an electrical surface profiling device. FIG. 6C shows Z(x) purely diagrammatically an actual surface profile, this does not involve a measurement result. Very smooth surfaces can be achieved by spark die erosion as the delimiting walls of the mould halves 30, 40 so that pronounced peaks and troughs in the surface profile of the injection moulding tool and thus the injection moulded part are avoided and Ra is informative.

LIST OF REFERENCES

[0083] FIGS. 1-2A, 2B

[0084] 1 chain link (of an energy guiding chain)

[0085] 2A, 2B outer plate

[0086] 3A, 3B inner plate

[0087] 4 transverse bar (opening bar)

[0088] FIGS. 3-4

[0089] 2A side plate (for example outer plate)

[0090] 4 transverse bar (opening bar)

[0091] 5 inside

[0092] 6 outside

[0093] 7 marking surface

[0094] 8 time punch

[0095] 10, 20 data code marking (for example QR code)

[0096] 11 first symbol elements

[0097] 12 second symbol elements

[0098] 13 first surface

[0099] x, y surface directions (in the main plane)

[0100] FIGS. 5-6

[0101] 30, 40 mould half

[0102] 31, 41 first symbol regions

[0103] 32, 42 second symbol regions

[0104] 33, 43 marking region