OVERCURRENT PROTECTION FOR POWER TRANSISTORS
20210036696 ยท 2021-02-04
Inventors
Cpc classification
H03K2217/0027
ELECTRICITY
International classification
Abstract
Support circuitry for a power transistor includes a feedback switching element and switching control circuitry. The feedback switching element is coupled between a Kelvin connection node and a second power switching node. The switching control circuitry is configured to cause the feedback switching element to couple the Kelvin connection node to the second power switching node after the power transistor is switched from a blocking mode of operation to a conduction mode of operation and cause the feedback switching element to isolate the Kelvin connection node from the second power switching node before the power transistor is switched from the conduction mode of operation to the blocking mode of operation.
Claims
1. A method comprising: providing a control signal between a control node and a Kelvin connection node of a power transistor, wherein a resistance between a first power switching node and a second power switching node of the power transistor is based on the control signal; after providing the control signal such that the power transistor is switched from a blocking mode of operation to a conduction mode of operation, coupling the Kelvin connection node to the second power switching node; and before providing the control signal such that the power transistor is switched from the conduction mode of operation to the blocking mode of operation, isolating the Kelvin connection node from the second power switching node.
2. The method of claim 1 wherein the power transistor is a metal-oxide-semiconductor field-effect transistor (MOSFET) comprising a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that the control node is coupled to a gate region of the semiconductor structure, the first power switching node is coupled to a drain region of the semiconductor structure, and the second power switching node and the Kelvin connection node are coupled to a source region of the semiconductor structure.
3. The method of claim 1 wherein the power transistor is an insulated gate bipolar transistor (IGBT) comprising a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that the control node is coupled to a gate region of the semiconductor structure, the first power switching node is coupled to a collector region of the semiconductor structure, and the second power switching node and the Kelvin connection node are coupled to an emitter region of the semiconductor structure.
4. The method of claim 1 wherein the conduction mode of operation is one of a first quadrant mode of operation and a third quadrant mode of operation.
5. Support circuitry for a power transistor, the power transistor comprising a control node, a Kelvin connection node, a first power switching node, a second power switching node, and a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that a resistance between the first power switching node and the second power switching node is based on a control signal provided between the control node and the Kelvin connection node, the support circuitry comprising: a feedback switching element coupled between the Kelvin connection node and the second power switching node; and switching control circuitry coupled to the feedback switching element, the switching control circuitry configured to: cause the feedback switching element to couple the Kelvin connection node to the second power switching node after the power transistor is switched from a blocking mode of operation to a conduction mode of operation; and cause the feedback switching element to isolate the Kelvin connection node from the second power switching node before the power transistor is switched from the conduction mode of operation to the blocking mode of operation.
6. The support circuitry of claim 5 wherein the power transistor is a metal-oxide-semiconductor field-effect transistor (MOSFET) comprising a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that the control node is coupled to a gate region of the semiconductor structure, the first power switching node is coupled to a drain region of the semiconductor structure, and the second power switching node and the Kelvin connection node are coupled to a source region of the semiconductor structure.
7. The support circuitry of claim 6 further comprising the power transistor.
8. The support circuitry of claim 5 wherein the power transistor is an insulated gate bipolar transistor (IGBT) comprising a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that the control node is coupled to a gate region of the semiconductor structure, the first power switching node is coupled to a collector region of the semiconductor structure, and the second power switching node and the Kelvin connection node are coupled to an emitter region of the semiconductor structure.
9. The support circuitry of claim 8 further comprising the power transistor.
10. The support circuitry of claim 5 wherein the conduction mode of operation is one of a first quadrant mode of operation and a third quadrant mode of operation.
11. The support circuitry of claim 5 further comprising a sense resistor coupled between the Kelvin connection node of the power transistor and an intermediate node, wherein the feedback switching element is coupled between the intermediate node and the second power switching node.
12. The support circuitry of claim 11 further comprising sense circuitry configured to detect an overcurrent event based on a voltage across the sense resistor.
13. The support circuitry of claim 11 further comprising an additional sense resistor coupled between the intermediate node and a control return node, wherein the control signal is provided between the control node and the control return node.
14. The support circuitry of claim 13 further comprising sense circuitry configured to detect an overcurrent event based on a voltage across the sense resistor and the additional sense resistor.
15. The support circuitry of claim 11 further comprising a sense switching element coupled between the intermediate node and a control return node, wherein: the control signal is provided between the control node and the control return node; and the switching control circuitry is further configured to operate the sense switching element in a complementary fashion to the feedback switching element.
16. The support circuitry of claim 15 further comprising sense circuitry configured to detect an overcurrent event based on a voltage across the sense resistor.
17. The support circuitry of claim 12 further comprising: a first overcurrent protection switching element coupled between the control node and an additional intermediate node; an overcurrent protection diode comprising an anode coupled to the intermediate node and the additional intermediate node; and a second overcurrent protection switching element coupled between a predetermined voltage and the control node, wherein the switching control circuitry is further configured to cause the first overcurrent protection switching element to couple the control node to the additional intermediate node and cause the second overcurrent protection switching element to isolate the control node from the predetermined voltage in response to detection of an overcurrent event.
18. The support circuitry of claim 17 wherein the switching control circuitry is further configured to cause the first overcurrent protection switching element to isolate the control node from the additional intermediate node and cause the second overcurrent protection switching element to couple the control node to the predetermined voltage, wherein the predetermined voltage is sufficient to cause a channel of the power transistor to conduct current such that a current from the second power switching node to the first power switching node flows through the channel of the power transistor when the power transistor is operating in a third quadrant mode of operation.
19. A method comprising: providing a control signal between a control node and a Kelvin connection node of a power transistor, wherein a resistance between a first power switching node and a second power switching node of the power transistor is based on the control signal; detecting an overcurrent event based on a signal measured at the Kelvin connection node of the power transistor; and in response to detection of an overcurrent event, protecting the power transistor from the overcurrent event.
20. The method of claim 19 wherein the power transistor is a metal-oxide-semiconductor field-effect transistor (MOSFET) comprising a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that the control node is coupled to a gate region of the semiconductor structure, the first power switching node is coupled to a drain region of the semiconductor structure, and the second power switching node and the Kelvin connection node are coupled to a source region of the semiconductor structure.
21. The method of claim 19 wherein the power transistor is an insulated gate bipolar transistor (IGBT) comprising a semiconductor structure between the control node, the Kelvin connection node, the first power switching node, and the second power switching node such that the control node is coupled to a gate region of the semiconductor structure, the first power switching node is coupled to a collector region of the semiconductor structure, and the second power switching node and the Kelvin connection node are coupled to an emitter region of the semiconductor structure.
22. The method of claim 19 wherein protecting the power transistor from the overcurrent event comprises reducing a voltage of the control signal.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
[0009] The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION
[0018] The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
[0019] It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0020] It will be understood that when an element such as a layer, region, or substrate is referred to as being on or extending onto another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly on or extending directly onto another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being over or extending over another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being directly over or extending directly over another element, there are no intervening elements present. It will also be understood that when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
[0021] Relative terms such as below or above or upper or lower or horizontal or vertical may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
[0022] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, includes, and/or including when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0023] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0024]
[0025] In some embodiments, a freewheeling diode D.sub.fw is coupled in anti-parallel with the power transistor Q.sub.1 for bidirectional current conduction. The freewheeling diode D.sub.fw may be external to the power transistor Q.sub.1 or may be internal to the power transistor Q.sub.1 (i.e., an internal body diode).
[0026] As discussed above, both the second power switching node PS.sub.2 and the Kelvin connection node K are coupled to a source region in the semiconductor structure of the power transistor Q.sub.1. Providing a separate connection to the source region effectively isolates a control loop (between the control node CNT and the Kelvin connection node K) of the power transistor Q.sub.1 from a power switching loop (between the first power switching node PS.sub.1 and the second power switching node PS.sub.2). In particular, doing so reduces the impact that a stray inductance of the connection to the second power switching node PS.sub.2 may otherwise have on the control loop to avoid feedback between the power loop and the control loop.
[0027] The control signal CNT may switch the power transistor Q.sub.1 between a blocking mode of operation and a conduction mode of operation. In the blocking mode of operation, the power transistor Q.sub.1 is turned off such that minimal current flows from the first power switching node PS.sub.1 and the second power switching node PS.sub.2. Current may still flow from the second power switching node PS.sub.2 to the first power switching node PS.sub.1 through the freewheeling diode D. In the conduction mode of operation, the power transistor Q.sub.1 may be turned on such that current flows between the first power switching node PS.sub.1 and the second power switching node PS.sub.2. The conduction mode of operation may include a first quadrant mode of operation in which current flows from the first power switching node PS.sub.1 to the second power switching node PS.sub.2 and a third quadrant mode of operation in which current flows in the opposite direction from the second power switching node PS.sub.2 to the first power switching node PS.sub.1. The control signal CNT may thus be grounded or provided as a negative voltage (with reference to the supply voltage V.sub.SUPP) to switch the power transistor Q.sub.1 into the blocking mode of operation and as a positive voltage above a threshold voltage of the power transistor Q.sub.1 (e.g., 15V) to switch the power transistor Q.sub.1 into a conduction mode of operation. However, these values are merely exemplary and will be different based on the specifications of the power transistor Q.sub.1 (e.g., enhancement mode vs. depletion mode, threshold voltage, etc.)
[0028] While the conventional gate drive system 10 may effectively drive the power transistor Q.sub.1 to selectively deliver power to a load, it does not provide any protection for the power transistor Q.sub.1 against overcurrent events. Accordingly, should an overcurrent event occur, the power transistor Q.sub.1 will fail after an overcurrent withstand time, which may be quite short, especially if the power transistor Q.sub.1 has a small die area, which is often the case with wide bandgap semiconductor devices.
[0029]
[0030] When the Kelvin connection node K is isolated from the second power switching node PS.sub.2, the voltage between the control node C and the Kelvin connection node K V.sub.c-k is provided according to Equation (1):
V.sub.c-k=V.sub.cnt(1)
where V.sub.cnt is the voltage provided by the gate drive circuitry 16 at the control node C. When the Kelvin connection node K is coupled to the second power switching node PS.sub.2, the voltage between the control node C and the Kelvin connection node K V.sub.c-k is provided according to Equation (2):
V.sub.c-k=V.sub.cntV.sub.ls.Math.di/dt(2)
where V.sub.ls is a voltage across the stray inductance of the connection from the second power switching node PS.sub.2 and the power transistor Q.sub.1. Notably, Equation (2) is essentially the same voltage response that occurs when a power transistor without a Kelvin connection is used. The inductance of the connection from the second power switching node PS.sub.2 to the power transistor Q.sub.1 is directly in the power switching path of the power transistor Q.sub.1, and thus a significant voltage is formed across this inductance. This provides a feedback mechanism between the power loop and the control loop.
[0031] In the first quadrant mode of operation, the voltage formed across the stray inductance is positive and reduces the voltage between the control node C and the Kelvin connection node K V.sub.c-k such that the power transistor Q.sub.1 is partially turned off. During normal operation of the power transistor Q.sub.1, the voltage across the stray inductance is minimal and thus does not interfere with the operation thereof. During an overcurrent event, a voltage across the stray inductance is much larger and thus will significantly reduce the voltage between the control node C and the Kelvin connection node K V.sub.c-k such that an overcurrent withstand time of the power transistor Q.sub.1 is significantly extended. In the third quadrant mode of operation, the voltage formed across the stray inductance is negative and thus increases the voltage between the control node C and the Kelvin connection node K V.sub.c-k such that the power transistor Q.sub.1 is turned partially on or kept on. This will cause current to flow not only through the freewheeling diode D.sub.fw but also through the channel of the power transistor Q.sub.1. This increases the current carrying capacity of the power transistor Q.sub.1 in the reverse direction and thus increases the overcurrent withstand time. In short, during an overcurrent event during the first quadrant mode of operation, the feedback switching element SW.sub.fb, when operated as described above, reduces the amount of current flowing through the power transistor Q.sub.1 and thus increases the overcurrent withstand time thereof. During an overcurrent event in the third quadrant of operation, the feedback switching element SW.sub.fb, when operated as described above, increases the l.sup.2t or amperes squared per second of the freewheeling diode D.sub.fw (i.e., the current carrying capacity) and thus increases the overcurrent withstand time thereof.
[0032] The above benefits of increasing the overcurrent withstand time of the power transistor Q.sub.1 are achieved without sacrificing the performance of the power transistor Q.sub.1 with respect to switching time. This is because the switching control circuitry 18 is configured to isolate the Kelvin connection node K from the second power switching node PS.sub.2 after the control signal CNT is provided to switch the power transistor Q.sub.1 from the blocking mode of operation to the conduction mode of operation and before the control signal CNT is provided to switch the power transistor Q.sub.1 from the conduction mode of operation to the blocking mode of operation. Accordingly, the feedback discussed above provided by the stray inductance between the second power switching node PS.sub.2 and the power transistor Q.sub.1 does not affect the control loop during turn on and turn off of the power transistor Q.sub.1, and therefore does not reduce a switching time thereof. Accordingly, the gate drive system 14 provides overcurrent protection while maintaining the switching performance of the power transistor Q.sub.1.
[0033] The feedback switching element SW.sub.fb may be any suitable switching element such as a MOSFET, IGBT, junction field-effect transistor (JFET), or the like. The switching control circuitry 18 may be any suitable circuitry for accomplishing the tasks discussed herein, and as discussed above may be a part of the gate drive circuitry 16 or separate from the gate drive circuitry 16.
[0034]
[0035] While the sense circuitry 20 is shown included in the gate drive circuitry 16, the sense circuitry 20 may also be external to the gate drive circuitry 16 without departing from the principles described herein. As discussed above, the purpose of the additional sense resistor R.sub.sa is to prevent current from flowing from the gate drive circuitry 16 into the power loop. Accordingly, the functionality of the additional sense resistor R.sub.sa could also be accomplished by a sense switching element SW.sub.s as shown in
[0036] The sense circuitry 20 shown in
[0037]
[0038] The overcurrent protection diode D.sub.op is coupled between the intermediate node IN and an additional intermediate node IN.sub.a. The first overcurrent protection switching element SW.sub.op1 is coupled between the additional intermediate node IN.sub.a and the control node CNT. The second overcurrent protection switching element SW.sub.op2 is coupled between the control node CNT and a predetermined voltage V.sub.pd. The switching control circuitry 18 is coupled to the first overcurrent protection switching element SW.sub.op1 and the second overcurrent protection switching element SW.sub.op2.
[0039] In operation, when an overcurrent event is detected by the sense circuitry 20 and the power transistor Q.sub.1 is operating in the first quadrant mode of operation, the switching control circuitry 18 may cause the first overcurrent protection switching element SW.sub.op1 to close and the second overcurrent protection switching element SW.sub.op2 to open, thus coupling the intermediate node IN to the control node CNT via the overcurrent protection diode D.sub.op. This effectively clamps the voltage between the control node C and the Kelvin connection node K V.sub.c-k and partially or fully turns off the power transistor Q.sub.1. This significantly reduces the amount of current flowing through the power transistor Q.sub.1 and thus further increases the overcurrent withstand time, sometimes indefinitely.
[0040] When an overcurrent event is detected by the sense circuitry 20 and the power transistor Q.sub.1 is operating in the third quadrant mode of operation, the switching control circuitry 18 may cause the first overcurrent protection switching element SW.sub.op1 to open and the second overcurrent protection switching element SW.sub.op2 to close, thus coupling the control node CNT to the predetermined voltage V.sub.pd. The predetermined voltage V.sub.pd may be configured to ensure that the power transistor Q.sub.1 is in a conduction mode of operation such that current can be conducted through a channel thereof. Accordingly, a current from the second power switching node PS.sub.2 to the first power switching node PS.sub.1 can flow through both the freewheeling diode D.sub.fw and the channel of the power transistor Q.sub.1. This effectively increases the current carrying capacity of the power transistor Q.sub.1 and the freewheeling diode D.sub.fw from the second power switching node PS.sub.2 to the first power switching node PS.sub.1, reducing power dissipation and thus extending the overcurrent withstand time, sometimes indefinitely.
[0041] While the principles of the present disclosure are discussed above with respect to a MOSFET, the power transistor Q.sub.1 may be any suitable type of power transistor such as an insulated gate bipolar transistor (IGBT). Specifically, the power transistor Q.sub.1 may be a reverse conducting IGBT (RC-IGBT).
[0042] The various embodiments of the gate drive system 14 herein are merely exemplary. Any number of different systems can be used to carry out the principles described herein.
[0043]
[0044] Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.