APPARATUS FOR CONTAINING A SUBSTRATE AND METHOD OF MANUFACTURING THE APPARATUS
20210033989 ยท 2021-02-04
Inventors
- Chia-Ho Chuang (New Taipei City, TW)
- HSIN-MIN HSUEH (New Taipei City, TW)
- MING-CHIEN CHIU (New Taipei City, TW)
Cpc classification
G03F7/70733
PHYSICS
G03F7/70975
PHYSICS
G03F7/70741
PHYSICS
G03F7/7075
PHYSICS
G03F7/70925
PHYSICS
G03F7/70916
PHYSICS
G03F1/66
PHYSICS
International classification
Abstract
An apparatus for containing a substrate and a method of manufacturing the apparatus are provided. The apparatus for containing a substrate includes: a base having a periphery and an upward-facing top horizontal planar surface with a plurality of contact elements, the contact elements being used for engaging the substrate to hold the substrate upon the upward-facing top horizontal planar surface, an upward-facing frame-like support surface extending from the upward-facing top horizontal planar surface and surrounding the contact elements at a position proximate to the periphery of the base; and a cover having a downward-facing frame-like support surface being in large-area contact with the upward-facing frame-like support surface to define a cavity for containing the substrate between the base and the cover. The downward-facing and upward-facing frame-like support surfaces in contact with each other are not at the same level as the upward-facing top horizontal planar surface.
Claims
1. An apparatus for containing a substrate, the substrate having a top surface, a bottom surface, four lateral surfaces and four corners, comprising: a base having a periphery and an upward-facing top horizontal planar surface with a plurality of contact elements thereon, the contact elements being used for engaging the substrate to hold the substrate upon the upward-facing top horizontal planar surface, the upward-facing top horizontal planar surface extending to form an upward-facing frame-like support surface, the upward-facing frame-like support surface surrounding the contact elements at a position proximate to the periphery of the base; and a cover having a downward-facing frame-like support surface, wherein the downward-facing frame-like support surface and the upward-facing frame-like support surface are in large-area contact with each other to not only define a cavity for containing the substrate between the base and the cover, but also not be at a same level as the upward-facing top horizontal planar surface of the base.
2. The apparatus for containing a substrate according to claim 1, wherein the upward-facing frame-like support surface is flat or curved, both the upward-facing and downward-facing frame-like support surfaces have surface roughness, and the upward-facing frame-like support surface has greater surface roughness than the upward-facing top horizontal planar surface.
3. The apparatus for containing a substrate according to claim 2, wherein the downward-facing and upward-facing frame-like support surfaces match, and an average of gaps between the downward-facing and upward-facing frame-like support surfaces ranges from 0.005 mm to 0.03 mm because of the surface roughness of the downward-facing and upward-facing frame-like support surfaces.
4. An apparatus for containing a substrate, comprising: a base having a top surface and a periphery, wherein a plurality of contact elements is disposed on the base and adapted to engage the substrate so as to hold the substrate upon the top surface, the top surface extends to form an upward-facing frame-like support surface, the upward-facing frame-like support surface surrounds the contact elements at a position proximate to the periphery of the base, and the upward-facing frame-like support surface is not parallel to the top surface; and a cover having a bottom surface and a flange surrounding the bottom surface, the flange having a downward-facing frame-like support surface, wherein the downward-facing frame-like support surface and the upward-facing frame-like support surface are in large-area contact with each other such that the substrate is contained between the top surface of the base and the bottom surface of the cover, wherein the downward-facing frame-like support surface of the flange and the bottom surface differ in height.
5. An apparatus for containing a substrate, the substrate having a top surface, a bottom surface, four lateral surfaces and four corners, comprising: a base having a periphery and a top surface with a plurality of contact elements thereon, the contact elements being used for engaging the substrate to hold the substrate upon the top surface, the top surface extending to form an upward-facing frame-like support surface, the upward-facing frame-like support surface surrounding the contact elements at a position proximate to the periphery of the base, wherein at least a portion of the upward-facing frame-like support surface is not at a same level as the top surface; and a cover having a downward-facing frame-like support surface, wherein the downward-facing frame-like support surface and the upward-facing frame-like support surface engage with each other to define between the base and the cover a cavity for containing the substrate.
6. The apparatus for containing a substrate according to claim 4 or 5, wherein the upward-facing and downward-facing frame-like support surfaces have surface roughness, the upward-facing frame-like support surface is flat or curved, and the upward-facing frame-like support surface has greater surface roughness than the top surface.
7. The apparatus for containing a substrate according to claim 6, wherein the downward-facing and upward-facing frame-like support surfaces match, and an average of gaps between the downward-facing and upward-facing frame-like support surfaces ranges from 0.005 mm to 0.03 mm because of the surface roughness of the downward-facing and upward-facing frame-like support surfaces.
8. An apparatus for containing a substrate, comprising: a base having a top surface, an upward-facing frame-like support surface and a groove disposed between the top surface and the upward-facing frame-like support surface, the base having thereon a plurality of contact elements for engaging the substrate to hold the substrate upon the top surface, wherein at least a portion of the upward-facing frame-like support surface is not at a same level as the top surface, a sidewall defined at the groove and positioned proximate to the top surface is higher than a sidewall defined at the groove and positioned proximate to the upward-facing frame-like support surface; and a cover having a bottom surface and a flange surrounding the bottom surface, the flange having a downward-facing frame-like support surface, wherein the downward-facing frame-like support surface and the upward-facing frame-like support surface match such that a substrate is contained between the top surface of the base and the bottom surface of the cover, and a portion of the downward-facing frame-like support surface of the flange extends into the groove of the base.
9. The apparatus for containing a substrate according to claim 8, wherein the downward-facing and upward-facing frame-like support surfaces are flat or curved surfaces engaging with each other and have surface roughness, and the upward-facing frame-like support surface has greater surface roughness than the top surface.
10. The apparatus for containing a substrate according to claim 9, wherein the downward-facing and upward-facing frame-like support surfaces engage with each other, and an average of gaps between the downward-facing and upward-facing frame-like support surfaces ranges from 0.005 mm to 0.03 mm because of the surface roughness of the downward-facing and upward-facing frame-like support surfaces.
11. The apparatus for containing a substrate according to claim 8, wherein the downward-facing frame-like support surface extends toward a sidewall defined at the groove and positioned proximate to the upward-facing frame-like support surface.
12. The apparatus for containing a substrate according to claim 11, wherein the sidewall of the downward-facing frame-like support surface extends by a distance equal to at least a half of the width of the groove.
13. The apparatus for containing a substrate according to claim 8, wherein the contact elements are disposed in the groove, and a top surface of each said contact element is higher than a sidewall defined at the groove and positioned proximate to the top surface.
14. The apparatus for containing a substrate according to claim 8, wherein the upward-facing frame-like support surface is parallel to the top surface.
15. An apparatus for containing a substrate, comprising: a base having a top surface, an upward-facing frame-like support surface and a groove disposed between the top surface and the upward-facing frame-like support surface, the base having thereon a plurality of contact elements for holding the substrate upon the top surface, wherein at least a portion of the upward-facing frame-like support surface is not at a same level as the top surface; and a cover having a bottom surface and a flange surrounding the bottom surface, the flange having a downward-facing frame-like support surface and an inner lateral surface extending downward from the bottom surface to the downward-facing frame-like support surface, wherein the downward-facing frame-like support surface and the upward-facing frame-like support surface engage with each other to contain a substrate between the top surface of the base and the bottom surface of the cover, wherein a height of the inner lateral surface of the flange is greater than a distance between the top surface and the bottom surface.
16. An apparatus for containing a substrate, comprising: a base having a top surface, an upward-facing frame-like support surface and a groove disposed between the top surface and the upward-facing frame-like support surface, the base having thereon a plurality of contact elements for holding the substrate upon the top surface, wherein at least a portion of the upward-facing frame-like support surface is not at a same level as the top surface; and a cover having a bottom surface and a downward-facing frame-like support surface, wherein the downward-facing frame-like support surface and the upward-facing frame-like support surface are in large-area contact with each other to contain a substrate between the base and the cover, wherein height varies from the downward-facing frame-like support surface to the bottom surface.
17. The apparatus for containing a substrate according to claim 15 or 16, wherein the upward-facing and downward-facing frame-like support surfaces have surface roughness, the upward-facing frame-like support surface is flat or curved, and the upward-facing frame-like support surface has greater surface roughness than the top surface.
18. The apparatus for containing a substrate according to claim 17, wherein the downward-facing and upward-facing frame-like support surfaces engage with each other, and an average of gaps between the downward-facing and upward-facing frame-like support surfaces ranges from 0.005 mm to 0.03 mm because of the surface roughness of the downward-facing and upward-facing frame-like support surfaces.
19. The apparatus for containing a substrate according to claim 16, wherein the downward-facing frame-like support surface extends toward a sidewall defined at the groove and positioned proximate to the upward-facing frame-like support surface.
20. The apparatus for containing a substrate according to claim 19, wherein the sidewall of the downward-facing frame-like support surface extends by a distance equal to at least a half of the width of the groove.
21. The apparatus for containing a substrate according to claim 15 or 16, wherein the contact elements are disposed in the groove, and a top surface of each said contact element is higher than a sidewall defined at the groove and positioned proximate to the top surface.
22. The apparatus for containing a substrate according to claim 15 or 16, wherein the upward-facing frame-like support surface is parallel to the top surface.
23. A method of manufacturing an apparatus for containing a substrate, comprising the steps of: processing a base such that the base has a top surface, and the top surface extends to form an upward-facing frame-like support surface, wherein at least a portion of the upward-facing frame-like support surface is not at a same level as the top surface; disposing a plurality of contact elements on the base, wherein the contact elements are surrounded by the upward-facing frame-like support surface and adapted to be in contact with a substrate so as to hold the substrate upon the top surface; and processing a cover to allow the cover to form a frame-like flange having a downward-facing frame-like support surface being in large-area contact with and engaging with the upward-facing frame-like support surface of the base.
24. A method of manufacturing an apparatus for containing a substrate, comprising the steps of: processing a base such that the base has a top surface, an upward-facing frame-like support surface and a groove disposed between the top surface and the upward-facing frame-like support surface, and at least a portion of the upward-facing frame-like support surface is not at a same level as the top surface; disposing a plurality of contact elements on the base, wherein the contact elements are surrounded by the upward-facing frame-like support surface and adapted to be in contact with a substrate so as to hold the substrate upon the top surface; and processing a cover such that the cover has a downward-facing frame-like support surface being in large-area contact with and engaging with the upward-facing frame-like support surface of the base.
25. The method of claim 23 or 24, wherein the contact elements are disposed on the top surface and located at or positioned proximate to diagonals of the top surface, respectively.
26. The method of claim 24, wherein the contact elements are disposed in the groove and located at or positioned proximate to diagonals of the base, respectively.
27. The method of claim 23 or 24, further comprising: processing the top surface and the upward-facing frame-like support surfaces separately such that the upward-facing frame-like support surface has greater surface roughness than the top surface.
28. The method of claim 23 or 24, further comprising: processing the upward-facing frame-like support surface such that the upward-facing frame-like support surface is flat or curved and has surface roughness of 0.5 microinch to 10 microinches.
29. The method of claim 23 or 24, further comprising: processing the upward-facing frame-like support surface and the downward-facing frame-like support surface such that the downward-facing and upward-facing frame-like support surfaces are flat or curved surfaces engaging with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] In the first embodiment of the present disclosure, an apparatus for containing a substrate is adapted to contain a substrate 20, such as a reticle. The substrate 20 has a top surface 21, a bottom surface 22, four lateral surfaces and four corners. According to the present disclosure, the apparatus for containing a substrate comprises a base 30 and a cover 10. The apparatus for containing a substrate according to the present disclosure is distinguished from the conventional reticle pod shown in
[0028] In the first embodiment of the present disclosure, the base 30 of the apparatus for containing a substrate has a periphery and an upward-facing top horizontal planar surface 31, wherein a plurality of contact elements 321, 322 is disposed on the upward-facing top horizontal planar surface 31 to support and restrain the four corners of the substrate 20 so as to hold the substrate 20 upon the upward-facing top horizontal planar surface 31. The periphery of the upward-facing top horizontal planar surface 31 surrounds the contact elements 321, 322 and extends outward to form an upward-facing frame-like support surface 33 at a position proximate to the periphery. The cover 10 of the apparatus for containing a substrate has a top surface 11, a bottom surface 12 and a flange 13 surrounding the bottom surface 12 and extending downward from the bottom surface 12. The flange 13 has a downward-facing frame-like support surface 132 and an inner lateral surface 131 extending downward from the bottom surface 12 to the downward-facing frame-like support surface 132. When the downward-facing frame-like support surface 132 is in large-area contact with the upward-facing frame-like support surface 33, the upward-facing top horizontal planar surface 31 of the base 30, the bottom surface 12 of the cover 10, and the inner lateral surface 131 of the flange 13 jointly define a cavity for containing the substrate 20, such as a reticle.
[0029] Referring to
[0030] Referring to
[0031] Referring to
[0032] Referring to
[0033] In the second embodiment of the present disclosure, the base 40 has thereon a plurality of contact elements 421, 422 being used for engaging the substrate 20 to hold the substrate 20 upon the top surface 41. The contact elements 422 are each post-like to restrain the four corners of the substrate 20. Each said contact element 421 is disposed between two said contact elements 422 and has a round top surface to support the bottom surface 22 of the substrate 20 near the four corners. Two said contact elements 422 and one said contact element 421 are integrally formed as a unitary component such that four unitary components are mounted inside the groove 44 and correspond in position to the four corners of the substrate 20, respectively, as shown in
[0034] In the second embodiment of the present disclosure, the cover 10 has a top surface 11, a bottom surface 12, and a flange 13 surrounding the bottom surface 12 and extending downward from the bottom surface 12. The flange 13 has a downward-facing frame-like support surface 132 and an inner lateral surface 131 extending downward from the bottom surface 12 to the downward-facing frame-like support surface 132. When the downward-facing frame-like support surface 132 is in large-area contact with the upward-facing frame-like support surface 43, the top surface 41 of the base 40, the bottom surface 12 of the cover 10, and the inner lateral surface 131 of the flange 13 jointly define a cavity for containing a substrate 20, such as a reticle.
[0035] Referring to
[0036] Referring to
[0037] Referring to
[0038] Referring to
[0039] Referring to
[0040] The contact surface structure of the apparatus for containing a substrate in the second embodiment of the present disclosure is more effective in stopping particles from intruding into the cavity containing the substrate 20 than that of the conventional reticle pod. Therefore, the surface roughness of the contact surface of the cover 10 and the contact surface of the base 40 of the apparatus for containing a substrate in the second embodiment of the present disclosure need not have roughness average of 0.2 to 0.4 microinch, and in consequence according to the present disclosure the manufacturing process of reticle pods is spared any extra processing time. Furthermore, according to the present disclosure, the apparatus for containing a substrate is advantageous as follows: even though the surface roughness of the downward-facing frame-like support surface 132 and the upward-facing frame-like support surface 43 is of roughness average of 1.57 microinches to 9.33 microinches and thus is not equal to the surface roughness of the top surface 41, it can still stop particles from intruding into the cavity containing the substrate 20 via the outer edges of the downward-facing and upward-facing frame-like support surfaces 132, 43 (the periphery of the base 40).
[0041] Referring to