METHOD FOR INFLATING AIRBAGS
20210031481 ยท 2021-02-04
Inventors
Cpc classification
F04B33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D81/052
PERFORMING OPERATIONS; TRANSPORTING
F04B35/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Disclosed is a method for inflating packaging airbags. The method for inflating the airbags include the steps of coupling an inflation port of the airbag to a nozzle of the inflation system, wherein a collar of the airbag adjacent to the inflation port lies between the cushions of the inflation system, the cushions are a part of pair of clamps. Thereafter the inflation system can be turned on resulting in clasping of the collar by the pair of clamps. The air compressor of the system operates to supply air under pressure to the airbag through the air pressure regulator. Once the airbag is inflated, the inflation system can be turned off, resulting in releasing of the pair of clamps, thus releasing the airbag.
Claims
1. A method of inflating a packaging airbag, the method comprising: providing an inflation system, the inflation system comprising: a clamp assembly, the clamp assembly having an elongated upper clamp and an elongated lower clamp, the upper clamp having a proximal end and a distal end, the lower clamp having a proximal end and a distal end, the upper clamp is mounted to the housing, the lower clamp is pivotally mounted along a lateral axis, the lateral axis is perpendicular to length of the lower clamp and between the proximal end and the distal end of the lower clamp, the proximal end of the upper clamp and the proximal end of the lower clamp protrudes from an opening in the housing, an upper cushion coupled to the proximal end of the upper clamp, a lower cushion coupled to the proximal end of the lower clamp such that the lower cushion and the upper cushion faces each other, the lower cushion and the upper cushion forms a passageway, and an air hose having a nozzle at one end wherein a portion of the air hose and a portion of the nozzle are retained in the passageway, providing an airbag, the airbag comprising: an inflatable liner comprising a front wall and a rear wall in a face to face relation, each of the front wall and rear wall comprises a series of inflatable tubes arranged side by side, each tube of the series of tubes having an opening, the series of tubes in fluid communication with a common air tube through the opening, one end of the common air tube configured as an inflation port, the opening of the each tube of the series of tubes is configured with a check valve, the check valve configured to allow air to enter the tube but restrict the leak of the filled air from the opening of the tube, portion of the liner adjacent to the inflation port forms a collar; attaching the inflation port of the airbag to the nozzle; and turning on the power to the inflation system, resulting in clasping of the collar by the clamp.
2. The method according to claim 1, wherein the nozzle is configured to insert into the inflation port of the airbag and the nozzle is of a length such that the collar lies between the upper cushion and the lower cushion when the nozzle is attached to the inflation port.
3. The method according to claim 1, wherein the airbag further comprises: a flap that extends from a top edge of the rear wall, the flap configured to fold and couple with the front wall closing an opening of the airbag.
4. The method according to claim 3, wherein the flap comprises: a first adhesive liner positioned at an extreme position away from the top edge of the rear wall, first adhesive liner extends along the length of the flap, a second adhesive liner spaced apart from the first adhesive liner, the second adhesive liner positioned adjacent the top edge of the rear wall, the second adhesive liner runs along and parallel to the first adhesive liner, and a line of weakness configured in the flap that runs parallel to the first adhesive liner and spaced between the first adhesive liner and the second adhesive liner.
5. The method according to claim 1, wherein the front wall and the rear wall of the airbag are continuous and folded to form a U-shape.
6. A method of inflating a packaging airbag, the method comprising: providing an inflation system, the inflation system having a nozzle; providing an airbag, the airbag comprising: a packaging body, the packaging body comprises a front wall and an opposite rear wall, a top edge of the front wall and a top edge of the rear wall forms an opening configured for receiving an article; and a flap that extends from the top edge of the rear wall, the flap configured to fold and coupled with the front wall closing the opening, the flap comprises: a first adhesive liner positioned at an extreme position away from the top edge of the rear wall, first adhesive liner extends along the length of the flap, a second adhesive liner spaced apart from the first adhesive liner, the second adhesive liner positioned adjacent the top edge of the rear wall, the second adhesive liner runs along and parallel to the first adhesive liner, and a line of weakness configured in the flap that runs parallel to the first adhesive liner and spaced between the first adhesive liner and the second adhesive liner; and an inflatable liner having an inflation port; attaching the inflation port of the airbag to the nozzle; and turning on the power to the inflation system, resulting in inflation of the airbag.
7. The method according to claim 6, wherein the inflatable liner is placed into the packaging body.
8. The method according to claim 6, wherein the inflatable liner comprises a series of inflatable tubes arranged side by side, each inflatable tube having an opening, the series of inflatable tubes in fluid communication with a common air tube through the opening, one end of the common air tube configured as the inflation port, the opening of the each inflatable tube is configured with a check valve, the check valve configured to allow air to enter the inflatable tube but restrict the leak of filled air from the opening of the inflatable tube.
9. The method according to claim 6, wherein the airbag is further configured with a plurality of tags, the plurality of tags configured for aligning the airbag on the inflation system, wherein the inflation system is having a reader to sense the plurality of tag.
10. The method according to claim 9, wherein at least one tag of the plurality of tags further comprises details of air pressure and quantity of air to be filled in the inflatable liner.
11. The method according to claim 6, wherein the line of weakness is a series of spaced perforations.
12. The method according to claim 6, wherein the airbag further comprises at least one patch of a ferrous material embedded in the packaging body, the at least one patch configured for magnetic coupling.
13. The method according to claim 6, wherein the airbag further comprises mechanical grab points for lifting and transporting the airbag.
14. The method according to claim 8, wherein the method further comprises the steps of: removing a release liner from the first adhesive liner exposing an adhesive of the first release liner; sticking the first adhesive liner to the front wall of the packaging body, resulting in the closing of the mouth; tearing the flap along the line of weakness for gaining access to the interior of the packaging vessel; removing a release liner from the second adhesive liner exposing an adhesive of the second release liner; and sticking the second adhesive liner to the front wall of the packaging body, resulting in the closing of the mouth.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying figures, which are incorporated herein, form part of the specification and illustrate embodiments of the present invention. Together with the description, the figures further explain the principles of the present invention and to enable a person skilled in the relevant arts to make and use the invention.
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DETAILED DESCRIPTION
[0031] Subject matter will now be described more fully hereinafter with reference to the accompanying drawings, which form a part hereof, and which show, by way of illustration, specific exemplary embodiments. Subject matter may, however, be embodied in a variety of different forms and, therefore, covered or claimed subject matter is intended to be construed as not being limited to any exemplary embodiments set forth herein; exemplary embodiments are provided merely to be illustrative. Likewise, the reasonably broad scope for claimed or covered subject matter is intended. Among other things, for example, the subject matter may be embodied as methods, devices, components, or systems. The following detailed description is, therefore, not intended to be taken in a limiting sense.
[0032] The word exemplary is used herein to mean serving as an example, instance, or illustration. Any embodiment described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments. Likewise, the term embodiments of the present invention does not require that all embodiments of the invention include the discussed feature, advantage or mode of operation.
[0033] The terminology used herein is to describe particular embodiments only and is not intended to be limiting of embodiments of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context indicates otherwise. It will be further understood that the terms comprises, comprising,, includes and/or including, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0034] The following detailed description includes the best currently contemplated mode or modes of carrying out exemplary embodiments of the invention. The description is not to be taken in a limiting sense but is made merely to illustrate the general principles of the invention since the scope of the invention will be best defined by the allowed claims of any resulting patent.
[0035] The present invention is directed to a method for inflating a packaging airbag.
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[0037] The different components of the inflation system 10 can be seen in
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[0040] The clamp assembly 18 can now be explained with the help of
[0041] The lower clamp is shown in
[0042] The power supply to the inflation system 10 can be transmitted through a power cord, wherein the power interface 22 can receive the power cord. The power interface 22 can also be provided with a fuse to protect any damage from electricity. The power cable can be interrupted with a foot-pedal switch, such that the foot-pedal switch can be pressed to allow the power to transmit to the inflation system 10. Releasing the foot-pedal switch cut-off the power supply thereby turning the inflation system 10 off. It will be appreciated by a skilled person that any other mechanism to turn the inflation apparatus on and off is within the scope of the present invention.
[0043] In one embodiment, disclosed is an inflatable packaging airbag that can be manufactured in a bag like configuration. The bags herein include all types of packaging bags for storage and transportation of an article and includes mailing envelopes. The bag can have a range of shapes, however, the two shapes i.e. square and rectangular are most common. Also, the bag disclosed herein can be manufactured in assorted sizes. The bag can have a front wall and a rear wall also referred herein as the front side and the rear side of the bag respectfully. Each of the front side and the rear side of the bag can have an absolute or a relative bottom edge, opposite left and right edges, and the top edge. The bottom, left, and right edges of the front side and the rear side can be welded to form an enclosed bag body. The packaging bag disclosed herein can also be configured as a gusset bag. Additionally, the front wall and the right wall can be a continuous sheet folded to form a bag. Folding also gives the bag a gusset bag like appearance. In one implementation, the front side and the rear side of the bag forms a mouth for receiving an article into the bag. At least one of the front or rear sides of the bag can extend further from the mouth opening to form a flap. The flap can be configured to fold over and couple to the wall opposite the wall having the flap for closing the mouth of the bag. Alternatively, two flaps can extend from each the front side and the rear side of the bag. The two flaps can stick with each other to close the mouth of the bag. Herein the mouth is also referred to as an opening of the bag. The flap can be provided with an adhesive liner, that traverses the flap, and configured for coupling the flap to the opposite wall of the container or the opposite flap, as the case may be. The adhesive liner can be an adhesive that can couple the flap to the wall of the bag. The adhesive liner can extend along the length of the flap and is of a predetermined width.
[0044] In a preferred implementation, a pair of spaced-apart adhesive liners are configured on the flap. The pair of adhesive liners includes a first adhesive liner and a second adhesive liner each extends along the length of the flap and are parallel to each other. Between the first adhesive liner and the second adhesive liner is configured a line of weakness along which the flap can be torn for gaining access to the interior of the bag. The line of weakness can be spaced perforations formed in the flap by a perforator. However, any other means of forming a line of weakness can be used. The line of weakness extends edge to edge along the length of the flap and parallel to the first adhesive liner and the second adhesive liner. The first adhesive liner, the line of weakness, and the second adhesive liner are spaced apart sufficiently to be functionally independent of each other. The first adhesive liner and the second adhesive liner can be protected by a release liner, such as a wax paper. Construction and working of release liners for temporary protecting an adhesive layer are known in the art. Also, adhesives used to couple one sheet to another sheet including a plastic sheet to a paper or a plastic sheet to a plastic sheet are known to a skilled person and any such adhesive is within the scope of the present invention.
[0045] In a preferred implementation, also disclosed is a method of storing and transporting an article using the disclosed bag. At first, an article to be stored and transported can be put into the bag. Once the article is in the bag, the release liner of the first adhesive liner can be removed. The first adhesive liner is the outermost adhesive liner away from the bag. Thereafter, the flap can be folded and secured to the opposite wall of the bag, wherein the first adhesive liner sticks to the outer surface of the bag. Depending upon the type of adhesive, the first adhesive liner can stick to the side of the bag. For example, if the adhesive is a pressure-sensitive adhesive, suitable pressure can be applied over the flap for sticking the adhesive liner to the side of the bag. In case, the adhesive is heat-sensitive adhesive, suitable heat can be applied to bond the adhesive liner to the wall of the bag. It is to be understood that, in case, the bag is having two opposite flaps or a single continuous flap running along the periphery of the mouth of the bag, opposite flap portions can couple through the adhesive liner. The adhesive liner can be provided on one portion of the two opposite portions of the flap or both opposite portions can be provided with adhesive liners. Preferably, the adhesive is a permanent type adhesive, such that the bag cannot be open without tearing the flap or the bag.
[0046] The bag sealed through the first adhesive liner can be stored and transported. To gain access to the interior of the bag, that is sealed at the first adhesive liner, the outer segment of the flap along the line of weakness can be torn. Tearing of the flap opens the mouth of the bag, and the article in the bag can be removed. The removed article or any other article can again be put into the same bag. After putting the article, the release liner of the second adhesive liner can be removed, and the flap at the second adhesive liner can be coupled to the opposite wall of the bag or the opposite flap, as the case may be. The two adhesive liners separated by the line of weakness allows the same bag to be used twice. For example, the same bag can be used to securely return an article.
[0047] In one aspect, the packaging bag can be configured with an inner inflatable liner. The inflatable liner can be a protective buffer against any shocks and bumps that may otherwise damage an article contained in the bag. The inner inflatable liner includes a series of inflatable tubes of prolonged cylindrical configurations that are arranged side by side. Each inflatable tube is having an opening preferably at its end. Each inflatable tube is in fluid communication with a common air tube. One end of the common air tube is closed while the other end forms an inflation port. The inflation port can be an aperture or slit through which air under pressure can be drawn into the common air tube and from the common air tube into the inflatable tubes resulting in their inflation. The opening of the inflation tubes can be interrupted by a check valve. The check valve also known as one-way-valve can be configured at the opening of the inflatable tubes to allow air to enter into the bars but does not allow the filled air from the bars to leak out through the opening. The use of a check valve is advantageous in prolonging the life of the inflatable liner and limiting the spread of any damage to the functional portion of the inflatable liner. This is because any leaked tube will not cause the deflation of the whole inflatable liner. Thus, one or two damaged tubes will not make the inflatable liner ineffective. Moreover, the inflatable liner can be removably inserted into the bag, thus allowing the inflatable liner to be used again.
[0048] Now referring to
[0049] Each tube in
[0050] The series of tubes in a row can connect to a common tube 130, shown in
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[0053] The bag 300 can be formed by welding two sheets in a face to face relation. The two sheets from the front side and the rear side of the bag. The three edges, including the left edge, right edge, and the bottom edge are welded to form an enclosed body. The top edge is free forming an opening of the bag. Two continuous sheets from two rolls can form the continuous series of bags shown in
[0054] In one implementation, the inflation liner is having a front side and a rear side both in a face to face relation. The inflation liner can be manufactured to have one or more edges of the front side and second side to be continuous i.e. the front side and the rear side of the inflation liner can have one or more common edges. The common edges can be configured with a line of weakness, such as a line or perforation. When the inflation liner is filled with air, the pressure exerted by the filled air causes the tearing of the line of weakness, separating the front side of the inflatable liner from its the rear side.
[0055] The continuous series of inflatable bags shown in
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[0057] While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above-described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention as claimed.