Multi-Tool Apparatus With Extendable Work Envelope For Machining A Target Slab
20210031376 ยท 2021-02-04
Assignee
Inventors
- Scot Lindemann (Holland, MI, US)
- Doug Cicchini (Clarkston, MI, US)
- Rhett King (Oxford, MI, US)
- Chuck Russo (Rochester Hills, MI, US)
Cpc classification
International classification
B25J11/00
PERFORMING OPERATIONS; TRANSPORTING
B26D7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A multi-axis machining tool is mounted on an asymmetric movable member driven by a motor housed in a sealed, stationary base. The asymmetric movable member is horizontally fixed and rotates about a central vertical axis in synchrony with the machining tool in order to increase the work envelope of the machining tool. Further, the machining tool has a first tool mounted on a tool head as well as second tool mount that may receive a second tool on the tool head without necessitating the removal of the first tool. The second tool is operable while the first tool is still mounted on the tool head. The machining tool may receive instruction from an operator or through pre-programmed code to couple or decouple the second tool without physical decoupling or coupling by the operator.
Claims
1. A multi-axis machining apparatus comprising: a base assembly comprising a motor driving a movable member, wherein the movable member is horizontally fixed relative to a first vertical axis and is rotatable about the first vertical axis; a multi-axis robotic arm fixed on the movable member; and a tool head mounted to an end of the multi-axis robotic arm distal to the movable member.
2. The multi-axis machining apparatus of claim 1, wherein the motor influences the movable member via an actuating plate positioned beneath the movable member.
3. The multi-axis machining apparatus of claim 2, wherein the movable member is asymmetrical and comprises a mounting surface that receives the multi-axis robotic arm, wherein the multi-axis robotic arm when mounted on the mounting surface rotates about a second vertical axis.
4. The multi-axis machining apparatus of claim 3, wherein the tool head bears a machining tool.
5. The multi-axis machining apparatus of claim 4, wherein the machining tool can affect a target object defined by a first area when the movable member has rotated a first amount about the first vertical axis, further wherein the machining tool can affect the target object defined by a second area when the movable member has rotated a second amount about the first vertical axis.
6. The multi-axis machining apparatus of claim 5, wherein a portion of the target object contained in the second area but not contained in the first area is not adjacent to the base assembly.
7. The multi-axis machining apparatus of claim 5, wherein a portion of the target object contained in the second area but not contained in the first area is adjacent to the base assembly.
8. The multi-axis machining apparatus of claim 3, wherein the multi-axis robotic arm is movable about six individual axes.
9. A multi-axis machining apparatus comprising: a multi-axis robotic arm; a tool head mounted to an end of the multi-axis robotic arm; a first tool mounted on the tool head; and a second tool mounted on the tool head.
10. The multi-axis machining apparatus of claim 9, wherein the first tool and the second tool share a vertical axis.
11. The multi-axis machining apparatus of claim 10, wherein the second tool is operable to affect a target object while the first tool is mounted on the tool head.
12. The multi-axis machining apparatus of claim 10, wherein the first tool has a first tool affecting point and the second tool has a second tool affecting point, and further wherein the first tool affecting point and the second tool affecting point both occur on the vertical axis.
13. A multi-axis machining apparatus comprising: a movable member; a robotic arm having a first end and a second end, the first end of the robotic arm being operatively associated with the movable member, the movable member being independently movable with respect to the robotic arm; a tool head operatively associated with the second end of the robotic arm; and first and second tools being operatively associate with the tool head.
14. The multi-axis machining apparatus of claim 13, further including a base, the movable member being operatively associated with the base.
15. The multi-axis machining apparatus of claim 14, wherein the movable member is rotatably mounted to the base.
16. The multi-axis machining apparatus of claim 13 wherein the movable member includes a center and the robotic arm is attached to the movable member at a position offset from the center of the movable member.
17. The multi-axis machining apparatus of claim 14, wherein the movable member further includes an extended member, the extended member extending beyond the base
18. The multi-axis machining apparatus of claim 17, wherein the robotic arm is operatively associated with the extended member.
19. The multi-axis machining apparatus of claim 13, wherein the first and second tools are selected from the group consisting of a water jet cutting tool and a saw cutting tool.
20. The multi-axis machining apparatus of claim 13, further including a computer to perform machining operations, including movement of the movable member and the robotic arm, which may be guided by the computer to move in synchrony.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0031] Various embodiments are described herein to various apparatuses, systems, and/or methods. Numerous specific details are set forth to provide a thorough understanding of the overall structure, function, manufacture, and use of the embodiments as described in the specification and illustrated in the accompanying drawings. It will be understood by those skilled in the art, however, that the embodiments may be practiced without such specific details. In other instances, well-known operations, components, and elements have not been described in detail so as not to obscure the embodiments described in the specification. Those of ordinary skill in the art will understand that the embodiments described and illustrated herein are non-limiting examples, and thus it can be appreciated that the specific structural and functional details disclosed herein may be representative and do not necessarily limit the scope of the embodiments, the scope of which is defined solely by the appended claims.
[0032] Reference throughout the specification to various embodiments, some embodiments, one embodiment, or an embodiment, or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases in various embodiments, in some embodiments, in one embodiment, or in an embodiment, or the like, in places throughout the specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment may be combined, in whole or in part, with the features, structures, or characteristics of one or more other embodiments without limitation given that such combination is not illogical or non-functional.
[0033] It will be appreciated that the terms proximal and distal may be used throughout the specification. The term proximal refers to an area closest to the reference point and the term distal refers to an area located furthest from the reference point. It will be further appreciated that for conciseness and clarity, spatial terms such as vertical, horizontal, up, and down may be used herein with respect to the illustrated embodiments. However, robotic arms and machining tools may be used in many orientations and positions, and these terms are not intended to be limiting or absolute.
[0034] Throughout this disclosure, references will be made to cuts made on a stone slab. The reference to a stone slab is exemplary only and does not explicitly or implicitly disclaim a variety of machining operations made on other materials such as artificial stone, plastic, ceramic, carbon-fiber, or glass. Additionally in this disclosure, references to saw cutting tools and water jet cutting tools are made in various embodiments. However, references to these two cutting tools are exemplary only and do not explicitly or implicitly disclaim other forms of machining tools, cutting or otherwise, that may be utilized on a target object, such as, for example, router bits and polishers. Further, the robotic arm as disclosed may be employed in various different affecting embodiments with various tools that do not involve cutting, all of which are contemplated by this disclosure even if not specifically mentioned.
[0035] Further, within this disclosure, references may be made to a cut point of a cutting tool. The cut point is the area in front of the cutting tool that is affected by the operation of the cutting tool.
[0036] Referring now to the drawings wherein like reference numerals are used to identify identical or similar components in the various views,
[0037] A six axis robotic arm 60 may be described as having six degrees of freedom with movement about six different axes 2, 4, 6, 8, 12, and 14, shown in
[0038] The robotic base 31 is capable of rotating about a first axis 2, relative to the robotic footing 29. In an embodiment, the robotic base 31 is capable of rotating 360 degrees about first axis 2.
[0039] The robotic base 31 is attached at a second end to the lower member 30 via a shoulder joint 33. Lower member 30 rotates about a second axis 4, which runs through shoulder joint 33 and is perpendicular to the lower member 30. The shoulder joint 33 permits lateral movement of the lower member 30 in a manner that extends the lower member 30 forward and backward relative to the robotic base 31. By virtue of robotic base 31 and the shoulder joint 33, the robotic arm 60 may be independently movable with respect to the movement of the movable member 28. Further, the robotic arm 60 and the movable member 28 may move in synchrony by virtue of a computer with a processor executing code to complete machining actions.
[0040] The lower member 30 is attached to the upper member 40 via an elbow joint 35. Upper member 40 rotates about a third axis 6, which runs through the elbow joint 35 and is perpendicular to the lower member 30 of the robotic arm 60. The elbow joint 35 permits lateral movement of the upper member 40 independent of the lower member 30.
[0041] The upper member 40 is attached to the wrist member 50 via a wrist rotational member 41 in communication with a wrist joint 45 and wrist member 50. The wrist member 50 rotates about a fourth axis 8, which runs through the wrist rotational member 41 and is parallel to the upper member 40 and the wrist rotational member 41. The fourth axis 8 may be referred to as the wrist roll in that it rotates the wrist joint 45 and wrist member 50 in a circular motion.
[0042] The wrist member 50 also rotates about a fifth axis 12, which runs through the wrist member 50 and is perpendicular to the upper member 40 and the rotational member 41. Movement about the fifth axis 12 is permitted by the wrist joint 45. The wrist joint 45 may permit the pitch and yaw of the wrist member 50 about the fifth axis 12 and defines the affecting angle of any tool(s) connected to the wrist member 50.
[0043] The wrist member 50 is attached to a tool head 51 via a head rotational member 53. The tool head 51 rotates about the sixth axis 14, which runs through the head rotational member 53 and is parallel to the wrist member 50. The head rotational member 53 may permit full 360 degree rotational manipulation of the machining tool(s) about the sixth axis 14. While the embodiment contemplates a six axis robotic arm, the forthcoming concepts may be applied to robotic members with varying degrees of freedom or axes.
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[0045] In the embodiment shown in
[0046] In the embodiment shown in
[0047] As shown in
[0048] Returning to
[0049] The base assembly 20, including motor carriage 24 and motor 32, is effectively sealed from foreign matter such as dust and debris, as well as other environmental hazards such as water and corrosive slurries that may be present in a manufacturing workspace. The sealing of the base assembly 20 may accomplished about through seal welding, polymer or elastomeric inlays, or by any other method know or yet undiscovered.
[0050] From the above description it can be readily understood that, by the apparatus according to the present disclosure, it is possible to increase the work envelope of the robotic arm 60 and associated machining tool(s) without the presence of a vertical or horizontal track.
[0051] Referring first to
[0052] A machining apparatus 110 employing the features disclosed in the above embodiments, enjoys an expanded work envelope, shown in this embodiment as zone 120, which is an aggregate of zones 102, 104, and 106. In one embodiment, the machining apparatus 110 employing the disclosed features will experience a 450 millimeter increase in the outer sphere (i.e., zone 104) of its work envelope as well as a 450 millimeter increase in the inner sphere (i.e., zone 106) of its work envelope when compared to machining apparatus not employing the disclosed features. For example, in the embodiment shown in
[0053] Referring now to
[0054] A machining apparatus consistent with the above embodiments may perform miter cuts within the expanded work envelope 120. An apparatus consistent with the above disclosure, in an embodiment, may incorporate cutting tools 70 and 82 with cut points resting about 45 degrees relative to a horizontal surface, such as depicted in
[0055] Further, from the above description, it can be readily understood that the external zero axis of the machining apparatus 110 employing the features disclosed is parallel to the first axis 2 of the robotic arm 60, both of which are normal to the horizontal working plane of the target slab 108. This allows the machining apparatus at 110 increased flexibility in positioning the other axes of the robotic arm 60 at various locations in the work envelope.
[0056] Further, from the above description, it can be readily understood that an apparatus in conformance with the above embodiments may be effectively sealed against environmental debris, dust and other hazards, while allowing a substantial expansion of the original work envelope.
[0057] In an embodiment, at the distal end of the robotic arm 60 is a wrist member 50, shown as
[0058] Mounted to the tool head 51 may be a first tool, in an embodiment a water jet cutting tool 70, that is attached to the wrist member 50 so that it is also rotatable manipulatable by the head rotational member 53. The water jet cutting tool 70 is capable of directing a high pressure jet of water onto the target slab at a point 72 along the sixth axis 14, which is formed parallel to the wrist member 50. A further description of this embodiment may refer to the first tool as a water jet cutting tool, but this is not intended to be limiting and the first tool may be any other cutting or affecting device, depending on the specific application or target surface.
[0059] As shown in
[0060] In an embodiment, the water jet cutting tool 70 is configured to receive computerized pre-programmed or real-time instructions through wired means. In an embodiment, the wired means may be communicated through a wiring system that runs along the robotic arm 60 to a computer or manual programing station. In an alternative embodiment, the computerized pre-programmed or real-time instructions may be communication through wireless means that may include radio or cellular protocols, or other standard protocols such as near-field communications (NFC), wireless local area networks, and wireless personal area networks such as BLUETOOTH and BLUETOOTH LOW ENERGY.
[0061] In one embodiment as shown in
[0062] In an embodiment, and as further shown in
[0063] At 66,
[0064] In an embodiment, the second tool 80 (e.g., a saw cutting tool 80) is configured to receive computerized pre-programmed or real-time manual instructions through wired or wireless means. In an embodiment, the wired means may be communicated through a wiring system that runs along the robotic arm to the base or to a computer or manual programing station. In an alternative embodiment, the computerized pre-programmed or real-time instructions may be communication through wireless means that may include radio or cellular protocols, or other standard protocols such as near-field communications (NFC), wireless local area networks, and wireless personal area networks such as BLUETOOTH and BLUETOOTH LOW ENERGY.
[0065] In one embodiment as shown in
[0066] In an embodiment, as shown in
[0067] The saw cutting tool 80 is capable of making direct cuts onto the target slab at a point along the axis formed by the wrist joint of the robotic arm. The saw cutting tool may perform the cut at an angle other than 90 degrees, or directly in-line with the axis formed by the wrist member 50 (i.e., the sixth axis 14).
[0068] In
[0069] The following is a description, in an embodiment, of how the apparatus couples and decouples the second tool 80 from the second tool mount 52 in order to allow operation of the second tool 80 or the first tool 70, respectively. In this embodiment, coupling and decoupling of the second tool 80 is an automated process. Referring now to
[0070] Conversely, in an embodiment, the robotic arm 60 may follow a command from the operator or executed program code to navigate the back to the tool rack, disengage the pneumatic locking mechanism to detach the second tool 80 into an appropriate location on the tool rack, and reattached the mount cover plate. At this point, the first tool 70 is operable to effect the target slab.
[0071] It should be understood that a main electronic control unit (i.e., computing unit), as described herein may include conventional processing apparatus known in the art, capable of executing pre-programmed instructions stored in an associated memory, all performing in accordance with the functionality described herein.
[0072] Although only certain embodiments have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the scope of this disclosure. All directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of embodiments. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily imply that two elements are directly connected/coupled and in fixed relation to each other. Additionally, the terms electrically connected and in communication are meant to be construed broadly to encompass both wired and wireless connections and communications. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the invention as defined in the appended claims.
[0073] Any patent, publication, or other disclosure material, in whole or in part, that is said to be incorporated by reference herein is incorporated herein only to the extent that the incorporated materials does not conflict with existing definitions, statements, or other disclosure material set forth in this disclosure. As such, and to the extent necessary, the disclosure as explicitly set forth herein supersedes any conflicting material incorporated herein by reference. Any material, or portion thereof, that is said to be incorporated by reference herein, but which conflicts with existing definitions, statements, or other disclosure material set forth herein will only be incorporated to the extent that no conflict arises between that incorporated material and the existing disclosure material.
[0074] While one or more particular embodiments have been shown and described, it will be understood by those of skill in the art that various changes and modifications can be made without departing from the spirit and scope of the present teachings.