Rail foot holder for fastening a rail of an elevator system

Abstract

A rail foot holder for fastening a rail in an elevator shaft includes a contact body defining a contact plane and at least one holding device. A first side part of a rail foot arranged between a holding head of the holding device and the contact plane to fasten the rail. A holding dimension between the holding head and the contact plane can be changed to compensate tolerances of the first side part. The holding head can be rotated about an axis of rotation into a fastening position to reduce the holding dimension. A side of the holding head facing the contact plane has a slope against the direction of rotation in at least one fastening region extending around the axis of rotation in the direction of rotation, in which fastening region at least indirect contact between the holding head and the first side part is enabled.

Claims

1. A rail foot holder for fastening a rail of an elevator system in an elevator shaft comprising: a contact body adapted to be arranged in the elevator shaft; at least one holding device arranged on the contact body; wherein the contact body defines a contact plane for a rail foot of the rail; wherein the at least one holding device has a holding head; wherein a first side part of the rail foot can be arranged between the holding head and the contact plane; wherein during a fastening of the rail in the elevator shaft, a holding dimension between the holding head and the contact plane can be altered to compensate for tolerances on the first side part of the rail foot; wherein for reducing the holding dimension, the holding head is rotatable in a direction of rotation around an axis of rotation of the at least one holding device into a fastening position; and wherein a side of the holding head, facing towards the contact plane in at least one fastening region extending in the direction of rotation around the axis of rotation, at which an at least indirect contact is enabled between the holding head and the first side part of the rail foot, is formed with a sloping rise counter to the direction of rotation.

2. The rail foot holder according to claim 1 wherein the holding head is rotatable around the axis of rotation in another direction of rotation into the fastening position, the another direction of rotation being counter to the direction of rotation, and wherein the side of the holding head facing towards the contact plane in another fastening region extending around the axis of rotation in the other direction of rotation, at which an at least indirect contact is enabled between the holding head and the first side part of the rail foot, is formed with a sloping rise counter to the other direction of rotation.

3. The rail foot holder according to claim 2 wherein the sloping rises each extend continuously counter to the respective direction of rotation.

4. The rail foot head according to claim 1 wherein the at least one holding device is adjustable relative to the contact body such that a distance between the axis of rotation of the at least one holding device and another holding device, between which holding devices the rail foot can be fastened, can be altered.

5. The rail foot holder according to claim 4 wherein the contact body has an elongated hole in which a bolt of the at least one holding device is guided.

6. The rail foot holder according to claim 4 wherein the another holding device is arranged on the contact body and is rotatable around an axis of rotation of the another holding device.

7. The rail foot holder according to claim 4 wherein the another holding device has a holding head, wherein a second side part of the rail foot can be arranged between the holding head of the another holding device and the contact plane, wherein during the fastening of the rail in the elevator shaft, another holding dimension between the holding head of the another holding device and the contact plane can be altered to compensate for tolerances on the second side part of the rail foot, wherein for reducing the another holding dimension, the holding head of the another holding device is rotatable in a direction of rotation around an axis of rotation of the another holding device into a fastening position, and wherein a side of the holding head of the another holding device, facing towards the contact plane in at least one fastening region extending in the direction of rotation around the axis of rotation of the another holding device, at which an at least indirect contact is enabled between the holding head of the another holding device and the second side part of the rail foot, is formed with a sloping rise counter to the direction of rotation.

8. The rail foot holder according to claim 1 wherein the holding head has an end face that faces towards the contact body, and wherein the at least one holding device includes a fastening means for fixing the holding head relative to the contact body by forcing the end face against the contact body.

9. The rail foot holder according to claim 8 wherein the end face of the holding head is at least one of formed as a structured end face and has grooves running radially with respect to the axis of rotation of the at least one holding device.

10. The rail foot holder according to claim 1 including a fastening body adapted to be fastened in the elevator shaft and wherein the contact body is adapted to be connected to the fastening body in each a plurality of selectable connecting positions.

11. The rail foot holder according to claim 1 wherein the holding head includes at least one sliding surface for contacting the rail foot.

12. The rail foot holder according to claim 11 wherein when the rail is fastened by the rail foot holder, contact is established between the first side part of the rail foot and the holding head on the at least one sliding surface for guiding the rail foot.

13. The rail foot holder according to claim 12 wherein the at least one sliding surface is formed on a reduced-friction coating of the holding head, or the at least one sliding surface is formed on a sliding ring mounted on the holding head.

14. A method for fastening a rail of an elevator system in an elevator shaft comprising the steps of: providing at least one of the rail foot holder according to claim 1; arranging the contact body of the at least one rail foot holder in the elevator shaft; arranging a first side part of a rail foot of the rail between the holding head of the at least one holding device and the contact plane defined by the contact body; and rotating the holding head around the axis of rotation of the at least one holding device to reduce the holding dimension between the holding head and the contact plane.

15. The method according to claim 14 including to reduce the holding dimension rotating the holding head around the axis of rotation until the first side part of the rail foot is held free of play and free of stress between the holding head and the contact plane.

Description

DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows a rail foot holder and a short piece of a rail in a spatial presentation corresponding to an example of embodiment of the invention.

(2) FIG. 2 shows a holding head for a holding device of the rail foot holder shown in FIG. 1 in a spatial presentation.

(3) FIG. 3 shows the holding head shown in FIG. 2 from the viewing direction indicated by III.

(4) FIG. 4 shows a schematic presentation of a contact body with an elongated hole and a bolt of a holding device in accordance with a possible configuration of the rail foot holder shown in FIG. 1.

(5) FIG. 5 shows in a number of diagrams a possible installation sequence in which the rail foot holder shown in FIG. 1 can be used to fix the rail in an elevator shaft, for purposes of explaining a method corresponding to an example of embodiment of the invention, and for purposes of explaining the function of the rail foot holder.

(6) FIG. 6 shows the holding head shown in FIG. 2 in accordance with another example of embodiment of the invention.

(7) FIG. 7 shows an elevator system, in which at least one rail is fastened with the rail foot holder shown in FIG. 1.

(8) FIG. 8 shows the rail foot holder shown in FIG. 1 and the short piece of rail in a detail presented from the viewing direction indicated by VIII.

DETAILED DESCRIPTION

(9) FIG. 1 shows a rail foot holder 2 and a rail 3 for an elevator system 1 (FIG. 7) in a spatial presentation corresponding to an example of embodiment. To simplify the presentation, only a short piece of the rail 3 is shown here. The rail foot holder 2 has a fastening body 4, which can be connected to a wall 7 of an elevator shaft 8 with a masonry wall 9 (FIG. 7) by way of fastening means 5, 6, in particular fastening wall plugs 5, 6.

(10) Furthermore, the rail foot holder 2 has a contact body 10, which can be connected in a suitable manner to the fastening body 4. In this example of embodiment, connecting means 11, 12 are provided, which enable the contact body 10 and the fastening body 4 to be connected to each other. Such connecting means 11, 12 can be implemented, for example, in terms of bolts, nuts and washers. In this example of embodiment, a plurality of connecting positions are hereby possible. This means that if the fastening body 4 is already fixed to the masonry wall 9, degrees of freedom for the positioning of the contact body 10 in the elevator shaft 8 still exist.

(11) In this example of embodiment, elongated holes 13, 14 in the fastening body 4, and elongated holes 18, 19 in the contact body 10, are used in an exemplary manner for the implementation of a plurality of connecting positions. Furthermore, in this example of embodiment, a plurality of bores 15, 16 are also implemented in the contact body 10, wherein only bores 15, 16 are designated, so as to simplify the presentation. In a modified configuration, additional or alternative holes can be provided on the fastening body 4. Furthermore, only elongated holes 18, 19, or only bores 15, 16, can also be provided on the contact body 10. In addition, more than two elongated holes 13, 14, 18, 19, and/or a different number of bores 15, 16 can optionally be provided on the fastening body 4, and/or on the contact body 10. This makes it possible to connect the fastening body 4 with the contact body 10 in a plurality of connecting positions with respect to the particular application. By this means a discrete adjustment and/or a variable adjustment can be enabled. This results in advantages with regard to installation, as the fitter can then easily align the contact body 10 with reference to its nominal position.

(12) The contact body 10 mounted in this way in the elevator shaft 8 defines a contact plane 17, which in this example of embodiment is determined by an end face 17 on the contact body 10. In a modified configuration, however, an additional layer, in particular a lining, can also be provided on the end face 17, on which the actual contact plane 17 is then located.

(13) The rail 3 has a rail foot 20 with side parts 21, 22. In this example of embodiment, the side part 21 is referred to as the first side part, while the side part 22 is then referred to as the second side part.

(14) The rail foot 20 also has a lower side 23, which faces the end face 17 of the contact body 10, and at least partially abuts against the contact plane 17. The rail foot 20 has an upper side 27 of the rail foot 20, which faces away from its lower side 23. Furthermore, the rail 3 has a rail head 24 on which tracks 25, 26 are formed. The tracks 25, 26 can serve as brake tracks and/or guide tracks 25, 26, for example, depending on the function of the rail 3.

(15) The rail foot holder 2 has holding devices 31, 32. Here the holding device 31 associated with the first side part 21 of the rail foot 20 is referred to as the first holding device, while the holding device 32 associated with the second side part 22 is referred to as the second holding device 32. The first holding device 31 serves in the installed state to hold the first side part 21 against the contact plane 17. The second holding device 32 serves in the installed state to hold the second side part 22 against the contact plane 17. The first holding device 31 has a holding head 33. The second holding device 32 has a holding head 34. An axis of rotation 35 is defined for the first holding device 31. An axis of rotation 36 is defined for the second holding device 32. The holding head 33 can in principle be rotated around the axis of rotation 35. The holding head 33 can be fixed in a rotational position ensuing from the installation by means of a fastening means 37 of the first holding device 31. Correspondingly, the holding head 34 of the second holding device 32 can in principle be rotated and fixed in a rotational position resulting from the installation by means of a fastening means 38 of the second holding device 32.

(16) For purposes of describing the example of embodiment of the rail foot holder 2, reference is made to a first direction 41, a second direction 42 and a third direction 43, which in each case are oriented at right angles to one another. In this example of embodiment, the first direction 41 is oriented at right angles to the contact plane 17. The second direction 42 and the third direction 43 are oriented parallel to the contact plane 17. Here the second direction 42 is oriented at right angles to the tracks 25, 26 of the rail head 24, while the direction 43 is oriented along an extent 44 of the rail 3 through the elevator shaft 8, when the rail 3 is fastened in the elevator shaft 8 by way of the rail foot holder 2 after the installation in the elevator shaft 8.

(17) In this example of embodiment, the axis of rotation 36 of the second holding device 32 is fixed with respect to the contact body 10. The axis of rotation 35 of the first holding device 31 can be displaced (only) in the second direction 42, if the fastening means 37 is released. A possible implementation is described with the aid of FIG. 4.

(18) For an installation, the holding head 33, or more particularly, the axis of rotation 35 of the first holding device 31, in contrast to the installation position shown, is initially located in an initial position in which the holding head 33 is located at a greater distance, in the opposite direction to the second direction 42, from the holding head 34 of the second holding device 32. In the initial position the distance between the holding heads 33, 34 is sufficiently large such that the rail foot 20 of the rail 3 can be inserted between the holding heads 33, 34 in the first direction 41. The rail 3 can then be moved with its rail foot 20 in the second direction 42 and mounted in the holding head 34 of the second holding device 32. In a modified configuration, the holding head 34, or more particularly, the axis of rotation 36, of the second holding device 32 can also be adjusted relative to the second holding device 32, such that the rail foot 20 only has to be placed against the contact plane 17 in the first direction 41.

(19) The holding head 33 of the first holding device 31 is then adjusted in the second direction 42. In the position shown, the first side part 21 is then mounted between the holding head 33 of the first holding device 31 and the contact plane 17. The second side part 22 of the rail foot 20 is mounted between the holding head of the second holding device 32 and the contact plane 17.

(20) The other installation procedure is also described in more detail in FIG. 5.

(21) After installation, the rail 3 is held free of play, but as free of stress as possible, in and counter to the first direction 41. Furthermore, the rail 3 is held free of play, but as free of stress as possible, in and counter to the second direction 42. In contrast, there is a degree of freedom with regard to the third direction 43. This enables the rail 3 to be moved along its extent 44, for example to enable relative length compensation with respect to the masonry wall 9 (FIG. 7).

(22) FIG. 2 shows the holding head 33 for the holding device 31 of the rail foot holder 2 shown in FIG. 1 in a spatial presentation. The holding head 34 can be configured in a manner corresponding to that for the holding head 33. The holding head 33 has a hollow cylindrical spacer 47 and a plate-shaped holding part 48. Fastening regions 49, 50 are configured on the holding part 48 of the holding head 33. The fastening regions 49, 50 are formed on one side 51 of the holding part 48 of the holding head 33, which in the mounted state faces towards the contact plane 17. In a modified configuration, only one fastening region 49 can be provided.

(23) The fastening region 49 extends in one direction of rotation 52 around the axis of rotation 35. The other fastening region 50 extends in the other direction of rotation 53 around the axis of rotation 35. The direction of rotation 52 and the other direction of rotation 53 are oriented counter to one another.

(24) In a region 54, where the two fastening regions 49, 50 meet, the plate-shaped holding part 48 has a minimum thickness d. In a region 55, which is opposite the region 54 with respect to the axis of rotation 35, and in which the fastening regions 49, 50 also meet, the plate-shaped holding part 48 has its maximum thickness D. The maximum thickness D ensues from the minimum thickness d plus a sloping rise s. The sloping rise s ensues from a rotation in the direction of rotation 52, or in the other direction of rotation 53, through 180.

(25) In this way the holding head 33 is configured with a sloping rise s starting from the region 54 counter to the direction of rotation 52, or counter to the other direction of rotation 53.

(26) In the course of installation, the holding head 33 is first oriented, at least approximately, with respect to its axis of rotation 35, so that the first side part 21 is located between the region 54 of the side 51 of the holding head 33 and the contact plane 17. The fitter can then rotate the holding head 33 around its axis of rotation 35, as a result of which a holding dimension H is reduced, as described with the aid of FIG. 5. With this configuration, the fitter is not restricted to one direction of rotation. That is to say, he can achieve a fastening either in the direction of rotation 52 or in the other direction of rotation 53.

(27) The holding head 33 has an end face 56 facing towards the contact plane 17, that is to say, the end face 17 of the contact body 10. In the installed state, the end face 56 of the holding head 33 provided on the spacer 47 is pressed against the contact body 10 in such a way that the holding head 33 is fixed against rotation around the axis of rotation 35, and in this example of embodiment against displacement along the second direction 42. The fastening force is hereby applied by way of the fastening means 37, 38 (FIG. 1).

(28) To aid the fixing, the end face 56 is configured as a structured end face 56. In this example of embodiment, grooves 57 are formed in this regard on the end face 56 of the holding head 33, of which only the groove 57 is identified so as to simplify the presentation. In this example of embodiment, the groove 57 runs radially with respect to the axis of rotation 35 of the holding device 31. The end face 56 is in other respects configured such that the axis of rotation 35 is oriented at right angles to the end face 56. Other structural elements, in particular recesses, can also be configured in the end face 56 if so required.

(29) Here the grooves 57 are one possible variant of the configuration of the recesses 57. Structuring the end face 56 has the advantage that dirt, and liquids such as oil, and similar, have a reduced influence on the fixing of the holding head 33 onto the contact body 10. In addition, the recesses 57 cause the end face 56 to lock into contact with the contact plane 17 when the fastening means 37, 38 are tightened. The holding head 33 is thus secured against any rotation.

(30) FIG. 3 shows the holding head shown in FIG. 2 from the viewing direction indicated by III. The plate-shaped holding part 48 has an end face 58 facing away from the contact plane 17, that is to say, from the end face 17 of the contact body 10. From the end face 58 there extends a seating 59 for a head 60 of the fastening means 37. In this case the seating 59 is not rotationally symmetrical with respect to the axis of rotation 35. The head 60, which is also not rotationally symmetrical, fits into the seating 59 in such a way that the holding head 33 and the fastening means 37 are fixed such that they cannot rotate relative to one another in the installed state. The same applies to a head 61 of the fastening means 38 and the holding head 34. A depth of the seating 59 is less than a corresponding height of the head 61, 60 of the fastening means 37. Thus, when installing the rail foot holder 2 of the holding heads 33, 34, the holding head 33, 34 can be adjusted and/or held by means of a suitable key, and a nut 69 (FIG. 8) of the holding device 38 can then be tightened by means of a suitable tool 68 (FIG. 5).

(31) In addition, the holding head 33 has an axial passage hole 62 through which a bolt (bolt section) 63 (FIG. 4) of the fastening means 37 extends in the installed state.

(32) FIG. 4 shows a detail of the contact body 10 and the bolt 63 of the first holding device 31 in a cross-sectional detail corresponding to a possible configuration of the rail foot holder 2 shown in FIG. 1. The bolt 63, or bolt section 63, is guided such that it can move in the second direction 42 in an elongated hole 64 of the contact body 10. A dashed line 65 illustrates a possible nominal position for a stop of the bolt 63 on the first side part 21 of the rail foot 20 in the installed state. Since the dashed line 65 cuts through the elongated hole 64, a certain tolerance compensation is enabled with respect to the configuration of the rail foot 20.

(33) FIG. 5 shows in a number of diagrams a possible installation sequence in which the rail foot holder 2 shown in FIG. 1 can be used to fix the rail 3 in an elevator shaft. This is to explain a method corresponding to an example of embodiment of the invention, and to explain the function of the rail foot holder 2. The individual diagrams show steps S1, S2, S3, S4, which can be executed in the course of such an installation.

(34) In step S1, the holding device 31 is firstly adjusted onto the first side part 21 of the rail foot 20. The position of the dashed line 65 shown in FIG. 4 is also illustrated, wherein the relevant stop 66 is now implemented on the first side part 21 by a side 66 of the first side part 21.

(35) If the holding device 31 with its hollow cylindrical spacer 47 hits the stop 66, then the maximum possible holding dimension H between the region 54 on the side 51 of the holding device 48 and the contact plane 17, that is to say, the end face 17 of the contact body 10, first ensues as the initial holding dimension H for the installation. The holding dimension H between the region 54 and the contact plane 17 is preferably specified in such a way that a greater or lesser play remains for the rail foot 20 with respect to all possible production-related tolerances of the rail foot 20. This means that the desired fastening, free of play, but also free of stress, is first achieved in step S2.

(36) In step S2, the fitter turns the holding head 33 in the first direction of rotation 52, or in the other direction of rotation 53. This is illustrated by a hand 67 of the fitter. In the course of this installation process, the holding dimension H is reduced. The rotation in the direction of rotation 52, or the other direction of rotation 53, takes place until a fastening is achieved that is free of play, but also free of stress, as shown in step S3. Hereby there ensues a holding dimension H, which allows a fastening, free of play, of the first side part 21 of the rail foot 20 between the fastening region 50 selected here as an example, and the contact plane 17, that is to say, the end face 17, of the contact body 10. In this example of embodiment, this corresponds to a rotation of the holding head 33 in the direction of rotation 52. As a result, the region 55 moves closer to the stop 66, that is to say, closer to the dashed line 65. Thus, part of the available sloping rise s has been used so as to reduce the holding dimension H to the desired value.

(37) In step S4, the holding head 33 is then fixed relative to the contact body 10. Here the head 60 of the fastening means 37 is fixed by the fitter using a suitable tool 68, or by hand 67. A nut 69 (FIG. 8) of the holding device 38 can then be tightened with the tool 68, or an additional tool corresponding to the tool 68.

(38) Thus, with the rail foot holder 2 in accordance with the example of embodiment an adjustment, in particular an adjustment of the holding dimension H with respect to the rail foot 20, is possible without disassembly. Accordingly, it is possible to fix the rail foot 20 in the elevator shaft 8 by means of the rail foot holder 2 without disassembly. Here the rail foot holder 2 can already be pre-installed on delivery, so that in particular the holding devices 31, 32 are already located on the contact body 10 in the pre-installed state. Any disassembling of the holding devices 31, 32 for purposes of adjustment and/or fastening is then not necessary. Another holding dimension H can be adjusted in a corresponding manner on the holding head 34 of the second holding device 32. To simplify the presentation, the additional holding dimension H is illustrated in FIG. 1 with respect to the second side part 22 of the rail foot 20.

(39) Needless to say, this does not exclude the possibility that the rail foot holder 2 can also first be assembled in the course of installation, that is to say, after delivery to the installation site.

(40) After step S3 and the fastening in step S4, contacts 75, 76 ensue between the rail foot 20 and the holding head 33 of the first holding device 31. The contact 75 here ensues between the first side part 21 in the region of its stop 66, that is to say, its side 66, and the hollow cylindrical spacer 47. The contact 76 ensues between the fastening region 50, or the fastening region 49, and an upper side 27 of the rail foot 20, which faces away from its lower side 23. A sliding surface 77 is preferably provided on the hollow cylindrical spacer 47 in order to avoid static friction at the contact 75 in the course of a relative displacement of the rail foot 20 along its extent 44 with respect to the building, in particular the masonry wall 9. A suitable lubricant can be applied to the sliding surface 77. The same applies to the contact 76. This means that the fastening regions 49, 50 should preferably be as smooth as possible.

(41) In a modified configuration, it is also possible that the sliding surface 77 and/or the fastening regions 49, 50 are formed on or with a reduced-friction coating.

(42) FIG. 6 shows the holding head shown in FIG. 2 in accordance with another example of embodiment. In this example of embodiment, a sliding ring 80 is mounted on the hollow cylindrical spacer 47 of the holding head 33. The contact 75 (FIG. 5) is then made between an outer face 81 of the sliding ring 80 and the side 66 of the first side part 21 of the rail foot 20. Here the sliding ring 80 can rotate relative to the holding head 33 around the axis of rotation 35. The bearing 82 of the sliding ring 80 on the hollow-cylindrical spacer 47, here designed as a sliding bearing 82, can be lubricated with a suitable lubricant.

(43) FIG. 7 shows a detail of the elevator system 1, in which the rail 3 is fastened in the elevator shaft 8 with the rail foot holder 2 shown in FIG. 1, together with another rail foot holder 2, in a schematic presentation. The elevator system 1 has an elevator car 90, which is suspended from a means of support 91. Furthermore, an example of a guide roller 92 is shown, by means of which the elevator car 90 is guided on the rail 3. Here the guide roller 92 interacts with the rail head 24 of the rail 3. Guidance forces essentially work in, or counter to, the second direction 42. In this respect, the rail 3 is reliably fixed by way of the holding heads 33, 34. Furthermore, the rail 3 is also reliably held on the masonry wall 9, that is to say, the wall 7 of the elevator shaft 8.

(44) If the dimensions of the building alter as a result of building settlement, temperature-related alterations in length or similar, relative alterations in length can occur between the masonry wall 9 and the rail 3. Here a length compensation is enabled, since the degree of freedom of the rail 3 along its extent 44, that is to say, in, and counter to, the third direction 43, is essentially not restricted by the rail foot holders 2, 2.

(45) FIG. 8 shows the rail foot holder 2 shown in FIG. 1, and the rail 3, in a detail from the viewing direction indicated by VIII. Here the nut 70 is shown for the bolt 71, in particular the threaded bolt 71, of the second holding device 32. The threaded bolt 71 has the head 61. The nut 70 is tightened in step S4 (FIG. 5), while the head 61 and thus the holding head 34 is held in its position.

(46) Another nut 69, which is configured like the nut 70, serves for the bolt 63, in particular the threaded bolt 63, wherein only one nut 69, 70 is shown as an example, so as to simplify the presentation. Other elements can also be used, in particular a washer 72.

(47) The invention is not limited to the described example of embodiment and the described modifications.

(48) In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.