Method for producing an anchoring tie rod and anchoring tie rod

Abstract

The invention provides a method of constructing a ground anchor, wherein the method comprises performing an introduction step for introducing the boring tool into the ground along a boring axis (F) so as to form a top portion (C1), the mixer device being in the retracted position during the introduction step; then performing a mixing step during which the mixer device is taken to the deployed position and the boring tool is driven in rotation with the mixer device (14) in the deployed position while moving the boring tool axially along the boring axis and while injecting the fluid so as to perform mechanical in-situ mixing of the ground in place with the fluid, thereby forming a bulb (B) in the ground under the top portion (C1), which bulb has a second diameter (D2) that is greater than the first diameter (D1); inserting a reinforcement into the bulb, whereby a ground anchor is obtained.

Claims

1. A method of constructing a ground anchor, comprising: providing a reinforcement and a boring machine that comprises: a boring tool that is rotatable about a longitudinal axis, the boring tool being provided with a deployable mixer device that presents a retracted position and a deployed position, the mixer device in the deployed positioned presenting a diametral span that is greater than its diametral span in a retracted position; and a device for injecting at least one fluid into the ground; the method comprising: performing an introduction step for introducing the boring tool into the ground along a boring axis parallel to the longitudinal axis so as to form a top portion having a first diameter, a first height, and extending to a first depth, the mixer device being in the retracted position during the introduction step; then performing a mixing step during which the mixer device is taken to the deployed position and the boring tool is driven in rotation with the mixer device in the deployed position while moving the boring tool axially along the boring axis and while injecting the fluid so as to perform mechanical in-situ mixing of the ground in place with the fluid, thereby forming a bulb in the ground under the top portion, which bulb has a second diameter that is greater than the first diameter; making a borehole in the bulb along the boring axis and having a third diameter less than the second diameter; filling the borehole with a bonding grout; and performing an insertion step during which the reinforcement is inserted in the bulb, the reinforcement being inserted into the borehole before or after filling the borehole with the bonding grout, whereby a ground anchor is obtained.

2. The method according to claim 1, wherein said reinforcement is constituted by a boring device used for making the borehole in the bulb.

3. The method according to claim 1, wherein the boring machine further comprises a tubular element having a diameter and a bottom end, the mixer device being shaped to be received inside the tubular element when the mixer device is in the retracted position, the diametral span of the mixer device in the deployed position being greater than the diameter of the tubular element, the method comprising, during the step of introducing the boring tool into the ground: introducing the tubular element into the ground to the first depth along the boring axis; introducing the boring tool in the retracted position into the tubular element; then after the step of introducing the boring tool into the ground, moving the boring tool axially along the boring axis relative to the tubular element so as to move the mixer device under the bottom end of the tubular element and then performing said mixing step.

4. The method according to claim 3, wherein, after the mixing step, the mixer device in the retracted position is put into the tubular element, and then during the introduction step: securing the boring tool to the tubular element; driving the assembly constituted by the boring tool and the tubular element in rotation and moving said assembly towards the bottom end of the bulb along the boring axis so as to make a borehole in the bulb; separating the boring tool from the tubular element; withdrawing the boring tool while leaving the tubular element in the bulb; inserting the reinforcement into the tubular element; and filling the borehole with the bonding grout.

5. The method according to claim 3, wherein, during the introduction step; initially introducing the tubular element into the ground, and then introducing the boring tool into the tubular element that has previously been introduced into the ground.

6. The method according to claim 3, wherein, during the introduction step: simultaneously introducing the tubular element together with the boring tool into the ground, the mixer device being previously put in its retracted position and secured to the tubular element.

7. The method according to claim 3, comprising withdrawing the tubular element at the end of or during the insertion step.

8. The method according to claim 1, wherein the fluid is a binder.

9. The method according to claim 1, wherein the boring tool has a tubular body extending along the longitudinal axis, and wherein the mixer device has two deployable wings that are mounted to pivot relative to the tubular body.

10. The method according to claim 9, wherein the mixer device further comprises spring members arranged between the tubular body and each of the deployable wings, the spring members tending to bring the mixer device into the deployed position by pivoting the deployable wings.

11. The method according to claim 1, wherein the fluid is injected under pressure during the mixing step.

12. The method according to claim 1, wherein, at the end of the mixing step and before the insertion step: replacing the initial material of the bulb constituted by the mixture of the ground in place with the fluid by a bonding material.

13. A method of constructing a prestressed anchoring tie-rod in ground beside a reaction mass, including performing the method according to claim 1, wherein the introduction step includes a preliminary step of making a borehole in the reaction mass comprising: after obtaining the anchor, placing a tie-rod head between the reaction mass and the reinforcement, and then putting the reinforcement under tension.

14. A ground anchor, wherein, when considered from the surface of said ground, said anchor extends along a longitudinal axis and comprises in succession a top portion, followed by at least one bulb presenting a diameter greater than the diameter of the top portion, the top portion and the bulb comprising at least a first material, in that the anchor also comprises a reinforcement extending along the longitudinal axis in the top portion and in the bulb, and in that the reinforcement is covered in a second material over a covering diameter that is less than the diameter of the bulb.

15. The ground anchor according to claim 14, wherein the first material is constituted by a mixture of the excavated ground with a binder.

16. The ground anchor according to claim 14, wherein the second material forms a cylindrical covering extending longitudinally in the bulb and in the top portion.

17. The ground anchor according to claim 14, wherein the second material is a bonding grout.

18. The ground anchor according to claim 14, wherein the reinforcement comprises a metal bar, a tube, or at least one strand.

19. An anchoring tie-rod comprising a ground anchor according to claim 14.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosure can be better understood on reading the following description of implementations of the disclosure given as non-limiting examples, and with reference to the accompanying drawings, in which:

(2) FIG. 1 shows the step of introducing the boring tool into the ground in a first implementation of the method in accordance with the disclosure;

(3) FIGS. 2 and 3 show the mixing step during which the bulb is formed;

(4) FIG. 4 is a longitudinal section view of the ground after the boring tool has been withdrawn;

(5) FIG. 5 shows the step of inserting reinforcement into the bulb;

(6) FIG. 6 shows the step of boring the bulb in a second implementation of the method of the disclosure;

(7) FIG. 7 shows the step of boring the FIG. 6 borehole with the grout;

(8) FIG. 8 shows a step of inserting the reinforcement in the borehole filled with the bonding grout;

(9) FIG. 9 shows the anchor obtained by performing the method in the second implementation of the disclosure;

(10) FIG. 10 shows the step of introducing the boring tool into the ground in a third implementation of the method of the disclosure, the boring tool and a tubular element secured thereto being inserted together into the ground;

(11) FIG. 11 shows the step during which the boring tool is separated from the tubular element;

(12) FIGS. 12 and 13 show the bulb being formed by in-situ mixing of the excavated ground with a fluid;

(13) FIG. 14 is a longitudinal section view of the ground after withdrawing the boring tool;

(14) FIGS. 15 and 16 show the reinforcement being inserted into the bulb and the tubular element being withdrawn;

(15) FIG. 17 shows the step of boring the bulb in a fourth implementation of the method of the disclosure;

(16) FIGS. 18 to 21 show the step of filling the borehole made in the bulb with a grout, the step of inserting the reinforcement into the filled borehole, and the step of withdrawing the tubular element;

(17) FIG. 22 shows a fifth implementation of the disclosure in which the tubular element is secured to the boring tool in order to be moved in the bulb while boring the bulb;

(18) FIG. 23 shows the boring tool being withdrawn while the tubular element remains in the bulb;

(19) FIG. 24 shows the step of inserting reinforcement in the form of a tube into the tubular element;

(20) FIG. 25 shows the borehole made in the bulb being filled by injecting a grout into the tube;

(21) FIG. 26 shows the tubular element being withdrawn;

(22) FIG. 27 shows an anchoring tie-rod of the present disclosure; and

(23) FIGS. 28 and 29 are cross-section views of the top portion and of the bulb of the FIG. 27 tie-rod.

DETAILED DESCRIPTION

(24) With reference to FIGS. 1 to 5, there follows a description of a first implementation of the method of constructing a ground anchor 100.

(25) In order to perform the method, there is provided a boring machine 10 of the kind described in EP 1 878 833 or EP 2 931 979. The boring machine 10, which is not described in detail herein, comprises a boring tool 12 that rotates about a longitudinal axis A. The means for driving the boring tool 12 in rotation are known from elsewhere and they are not described herein. The boring tool 12 is also provided with a deployable mixer device 14 that presents a retracted position as shown in FIG. 1, and a deployed position as shown in FIG. 2.

(26) The boring tool 12 has a tubular body 16 extending along the longitudinal axis A; the mixer device 14 has two deployable wings 18 and 20 that are mounted to pivot relative to the tubular body 16 about a pivot axis X that is perpendicular to the longitudinal axis A. The mixer device also has spring members (not shown) that are arranged between the tubular body 16 and each of the deployable wings 18, 20. In known manner the spring members tend to urge the mixer device into the deployed position by pivoting the deployable wings about the axis X.

(27) With reference to FIGS. 1 and 2, it can be seen that the mixer device 14, when in its deployed position shown in FIG. 2, presents a diametral span T1 that is greater than its diametral span T2 when in the retracted position.

(28) The boring machine 10 also has a device 22 for injecting fluid under pressure into the ground. In this example, the fluid is a binder.

(29) In this example, fluid is injected into the ground S via nozzles arranged in the tubular body 16 of the boring tool, in the proximity of the wings 18, 21.

(30) In the first implementation of the method of the disclosure, an introduction step is performed of introducing the boring tool into the ground along a boring axis F that is parallel to the longitudinal axis A so as to form a top portion C having a height H1 and a first diameter D1. As shown in FIG. 2, the top portion C extends from the surface of the ground to a first depth P1.

(31) In this example, the top portion C is substantially cylindrical in shape with a diameter D1. With reference to FIG. 1, it can be understood that the mixer device is in the retracted position during the introduction step. It is specified that the diametral span T2 of the mixer device when in the retracted position is substantially equal to or slightly less than the diameter D1.

(32) The boring tool 12 also has a cutter member 13 that is arranged at the distal end of the tubular body 16 below the mixer device. This cutter member 13 is configured to bore into the ground S along the boring axis. After the mixer device has reached a depth greater than the height H1 of the top portion, a mixing step is performed during which the mixer device is taken to the deployed position by deploying the wings 18 and 20. Thereafter, the boring tool is driven in rotation together with the mixer device 14 in the deployed position while injecting the binder so as to perform in-situ mechanical mixing of the ground in place with the binder. During this mixing step, the boring tool is moved axially along the boring axis F so as to form a bulb B in the ground, under the top portion C.

(33) As can be understood from FIGS. 2 and 3, the bulb B presents a second diameter D2 that is greater than the first diameter D1 of the top portion. In the example shown in FIGS. 2 and 3, the bulb B is made going downwards, with the wings being deployed immediately below the top cavity.

(34) Alternatively, and without going beyond the ambit of the present disclosure, the wings could be deployed once the boring tool has reached the depth corresponding to the depth of the bottom portion of the bulb B. Under such circumstances, the bulb would be formed going upwards while raising the boring tool 12.

(35) In preferred manner, the wings are deployed automatically, such that the bulb B is made going downwards by the mixer device being moved longitudinally while in the deployed position and by injecting fluid.

(36) FIG. 4 shows the ground in vertical section after the boring tool has been withdrawn. It can be seen that the bulb B is cylindrical in shape, extending over a height H2. It can be understood that the second diameter D2 corresponds to the maximum diameter of the bulb B. Given the particular shape of the boring tool 12, the bulb B presents, at its bottom end B1, an extension of diameter that is less than the second diameter D2. The bulb also includes at its top end B2 a frustoconical shape making the junction between the cylindrical portion of diameter D2 and the top portion C of diameter D1. This frustoconical shape enhances the bonding of the bulb in the ground.

(37) Without going beyond the ambit of the present disclosure, bulbs B of other shapes could be obtained depending on the type of boring tool used.

(38) In accordance with the disclosure, an insertion step is then performed during which a reinforcement 30 is inserted into the bulb B after the boring tool 12 has been withdrawn from the ground. In this example, the reinforcement 30 is constituted by a metal bar that is inserted along the boring axis. Once the ground-and-binder mixture has hardened, the resulting ground anchor 100 extends along a longitudinal axis Z corresponding to the boring axis F.

(39) With reference to FIGS. 6 to 9, there follows a description of a second implementation of the disclosure.

(40) In this second implementation, the steps of introducing the boring tool into the ground and the mixing step are similar to those of the first implementation.

(41) However the second implementation differs from the first implementation in that, after the mixing step, the boring tool is withdrawn from the ground and then, during the insertion step: a borehole K is made in the bulb B along the boring axis F before the ground-and-binder mixture hardens.

(42) The borehole K presents a third diameter D3 that is less than the second diameter D2 of the bulb B. The borehole K is made using a boring device 40 of tubular shape having an open bottom end carrying cutter means 42. As shown in FIG. 7, after making the borehole K, the borehole is filled with the bonding grout. In this example, filling with grout is performed by injection through the boring device 40 while the boring device is being raised.

(43) Thereafter, after filling, the reinforcement 30 is inserted into the borehole K, as shown in FIG. 8. Alternatively, and without going beyond the ambit of the present disclosure, the reinforcement 30 could be inserted into the borehole K before the step of filling it with grout. In this example, the bonding grout is cement grout presenting a cement over water ratio (C/W) of about 2.

(44) FIG. 9 shows the anchor 110 obtained by performing the second implementation of the disclosure.

(45) The grout is selected in such a manner that friction between the reinforcement and the grout is high, of the order of 1 MPa. It is also selected in such a manner that friction between the grout and the mixture resulting from mixing the ground with the binder is greater than the friction between said mixture and the ground surrounding the anchor.

(46) In the example shown in FIGS. 6 to 9, the third diameter D3 is also less than the second diameter D1. Without going beyond the ambit of the present disclosure, the third diameter D3 could be equal to or slightly greater than the diameter D1 of the top portion, so as to replace the material constituting the top portion, namely the above-mentioned mixture, with the bonding grout. This variant is shown in particular in FIG. 22, which is described below.

(47) FIGS. 10 to 15 show a third implementation of the method of the disclosure. The third implementation of the method differs from the above-described first implementation by the fact that the boring machine also has a tubular element 50 that presents a diameter D and a bottom end 50a, occupying a length L. As can be understood from FIG. 10, the mixer device is shaped to be received in the tubular element 50 when the mixer device is in its retracted position. With reference to FIGS. 10 and 12, it can be understood that the diametral span T1 of the mixer device in the deployed position is greater than the diameter D of the tubular element 50. It can also be understood that the diametral span T2 of the mixer device in the retracted position is less than the diameter D of the tubular element 50.

(48) In the third implementation, the tubular element 50 is introduced into the ground along the boring axis F after previously placing the boring tool in the retracted position inside the tubular element 50. For this purpose, the boring tool 12 is secured to the tubular element 50 and the assembly constituted by the tubular element secured to the boring tool is introduced into the ground along the boring axis, as shown in FIG. 10.

(49) As shown in FIGS. 11 to 13, after said assembly has been introduced, the boring tool is separated from the tubular element and the boring tool 12 is then lowered axially along the boring axis F relative to the tubular element 50. In this way, the mixer device 16 is moved under the bottom end 50a of the tubular element 50, after which the step of in-situ mixing of the excavated ground with the binder is performed.

(50) With reference to FIG. 14, it can be seen that the tubular element 50 surrounds and defines the top portion C that is located above the bulb B. After withdrawing the boring tool 12, the reinforcement 30 is introduced into the bulb along the boring axis F, after which the tubular element 50 is withdrawn.

(51) FIGS. 17 to 21 show a fourth implementation of the method of the disclosure that differs from the third implementation by the fact that after withdrawing the boring tool 12 from the ground S, and during the insertion step: a borehole K is made in the top portion C and in the bulb B along the boring axis F and with a third diameter D3 less than the second diameter D2. Thereafter, the borehole is filled with the bonding grout prior to inserting the reinforcement 30 into the borehole K. Thereafter the tubular element is withdrawn from the ground.

(52) With reference to FIGS. 22 to 26, there follows a description of a fifth implementation of the method of the disclosure. This implementation differs from the third implementation by the fact, after the mixing step, the mixer device, while in the retracted position, is taken into the tubular element 50, and then during the introduction step, the boring tool 12 is secured to the tubular element 50 and the assembly constituted by the boring tool 12 and the tubular element 50 is driven in rotation, with said assembly then being moved towards the bottom end B1 of the bulb B. This movement takes place along the boring axis F so as to make a borehole K in the bulb B, it being recalled that the bulb B at this time is constituted by a fresh mixture resulting from mixing the excavated ground with the binder.

(53) After making the borehole K, the boring tool 12 and the tubular element 50 are separated, and then the boring tool is withdrawn from the ground while leaving the tubular element 50 in the bulb B, as shown in FIG. 23.

(54) Thereafter, the reinforcement 30 is inserted into the tubular element 50. In this example, the reinforcement 30 is constituted by a tube that is open at its bottom end 30a and at its top end 30b.

(55) After introducing the reinforcement 30 into the tubular element 50, the tubular element 50 is filled with the bonding grout so as to fill the borehole K. This filling is performed by injecting the bonding grout through the top end 30b of the reinforcement 30 so as to discharge the grout from the bottom end of the reinforcement. After the borehole K has been filled with the bonding grout, the tubular element 50 is withdrawn from the ground so as to obtain the anchor.

(56) The reinforcement 30 could equally well be a bar or a strand associated with an injection device such as a sleeve tube or more simply a hose. Without going beyond the ambit of the present disclosure, filling could equally well be performed during the step shown in FIG. 23.

(57) FIG. 27 shows an anchoring tie-rod 300 comprising an anchor 200 made using the second, fourth, or fifth implementation of the method of the disclosure.

(58) The anchoring tie-rod 300 is secured to a reaction mass 310 adjacent to the ground. In this non-limiting example, the reaction mass 310 is a vertical concrete wall.

(59) To make the anchoring tie-rod 300, the above-mentioned introduction step comprise a preliminary step of boring the reaction mass 310. This boring is performed along a boring axis that slopes relative to the vertical axis such that the longitudinal axis Z of the anchoring tie-rod slopes relative to the vertical.

(60) Thereafter, the anchor 200 is made by performing the method of the disclosure. When considered from the surface, the anchor 200 comprises in succession a top portion G followed by at least one bulb B that presents a diameter D2 greater than the diameter D3 of the top portion P. The top portion G extends over a height H1, while the bulb extends over a height H2. It is specified that the top portion G is for forming the unbonded portion of the anchoring tie-rod, while the bulb B forms the bonded portion of the anchoring tie-rod 300. In the unbonded portion, friction is reduced significantly by means of a device 203, such as a greased sheath, or a reinforcement covered in a non-stick coating.

(61) With reference to FIGS. 27 to 29, it can be also be seen that the top portion G forms the top portion of a cylindrical core constituted by the bonding grout that extends longitudinally in the bulb B. From FIG. 29, it can be understood that the bulb B is constituted by an annular layer of mixture constituted by a ground-and-binder mixture surrounding the cylindrical grout core.

(62) The anchor 200 also has reinforcement 30, specifically a metal bar of diameter D4 that extends in the axis Z in the top portion G and in the bulb B.

(63) Furthermore, it can be understood that the cylindrical grout core covers the reinforcement 30 over more than two-thirds of its length. It can thus be understood that the bulb B is made out of a first material resulting from mixing the excavated ground with the binder and a second material, specifically the bonding grout, which surrounds the reinforcement 30, the first material surrounding the second material.

(64) By way of example, the diameter D2 of the bulb B is equal to 600 mm, while the coefficient of friction between the first material and the ground is 80 kPa.

(65) The diameter of the cylindrical core extending inside the bulb B and made of the second material presents a diameter D3 equal to 150 mm and a coefficient of friction between the first and second materials of about 320 kPa.

(66) Finally, the diameter of the reinforcement 30 is 50 mm, and the coefficient of friction between the reinforcement and the second material is about 960 kPa.

(67) After constructing the anchor 200, a tie-rod head 320 is mounted at the top end of the top portion G, this tie-rod head being secured to the reaction mass and to the reinforcement 30. After putting the tie-rod head 320 into position, the reinforcement 30 is put under tension so as to apply prestress to the anchoring tie-rod 300. Even though some features, concepts or aspects of the embodiments may be described herein as being a preferred (more or less) arrangement or method, or an advantageous arrangement or method, such description is not intended to suggest that such feature or features are required or necessary unless expressly so stated.