Crane for wind turbine blade assembly, a vessel, a hoisting method, and an assembly method
10906785 ยท 2021-02-02
Assignee
Inventors
- Mike Van Wingerden (Schiedam, NL)
- Hendrikus Jacobus Weterings (Schiedam, NL)
- Mathijs Te Velthuis (Schiedam, NL)
Cpc classification
F05B2240/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B66C23/185
PERFORMING OPERATIONS; TRANSPORTING
B66C2700/0385
PERFORMING OPERATIONS; TRANSPORTING
F05B2230/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/6102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/727
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B66C23/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A crane includes a crane structure defining a substantially vertical rotation axis; a boom connected with a first end to the crane structure to be rotatable about the vertical rotation axis; a trolley moveable along the boom in longitudinal direction of the boom; a hoisting cable and a load connector. The load connector is arranged at a free end of the hoisting cable to be connected to a load for hoisting purposes. The trolley includes a cable guide to guide the hoisting cable and an attachment configured to temporarily attach the load connector to the trolley to fix the position of the load connector relative to the trolley.
Claims
1. A crane configured for hoisting a wind turbine blade held in a horizontal orientation in a frame during the hoisting, the crane comprising: a crane structure defining a substantially vertical rotation axis; a boom connected with a first end thereof to the crane structure so as to be rotatable about said vertical rotation axis along with the crane structure; a trolley that is mounted moveable along the boom in a longitudinal direction of the boom; a hoisting cable; and a load connector, wherein the load connector is arranged at a free end of the hoisting cable and is configured to be connected to a frame holding a wind turbine blade held in a horizontal orientation in a frame during hoisting, wherein the trolley comprises: a cable guide configured to guide the hoisting cable; and an attachment configured to temporarily attach the load connector to the trolley in order to fix a position of the load connector relative to the trolley; wherein the load connector comprises a sheave block, and wherein the attachment forms a cavity in which the sheave block is received upon hauling in the hoisting cable.
2. The crane according to claim 1, wherein the crane comprises holding support cables configured to connect the load connector to the frame holding a wind turbine blade.
3. The crane according to claim 1, wherein a hoisting plane is defined by said vertical rotation axis and the boom, and wherein the cable guide of the trolley, the hoisting cable, and the load connector are all arranged in said hoisting plane.
4. The crane according to claim 3, wherein the crane comprises a first pair of tugger lines, said first pair of tugger lines being configured to position the frame holding a wind turbine blade in a rotational direction about a horizontal axis which extends in said hoisting plane that is defined by the vertical rotation axis and the boom.
5. The crane according to claim 4, wherein the first pair of tugger lines are arranged to extend between the boom at a location above the trolley and the frame holding a wind turbine blade on either side of said hoisting plane.
6. The crane according to claim 4, further comprising a second pair of tugger lines, said second pair of tugger lines being configured to position the frame holding a wind turbine blade in a rotational direction about a vertical axis which extends in said hoisting plane that is defined by the vertical rotation axis and the boom.
7. The crane according to claim 6, wherein the second pair of tugger lines are arranged to extend between the trolley and the frame holding a wind turbine blade on either side of said hoisting plane.
8. The crane according to claim 1, wherein the hoisting cable runs from a fixed location at a free end of the boom downwards towards the cable guide on the trolley.
9. The crane according to claim 1, wherein the hoisting cable is permanently provided from the trolley towards the cable guide.
10. The crane according to claim 1, the crane further comprising a frame configured to hold a wind turbine blade in a horizontal orientation during hoisting.
11. The crane according to claim 10, wherein the frame comprises a clamping mechanism configured to fix the wind turbine blade relative to the frame and a power unit to power the clamping mechanism.
12. A vessel comprising the crane according to claim 1.
13. A method for hoisting a wind turbine blade held in a horizontal orientation in a frame during the hoisting, wherein the method makes use of the crane according to claim 1, wherein the method comprises: arranging the hoisting cable such that the hoisting cable is guided by the cable guide on the trolley; positioning the trolley over the frame holding a wind turbine blade in a horizontal orientation; connecting the frame to the load connector; and lifting the frame and the wind turbine blade held in a horizontal orientation.
14. The crane according to claim 1, wherein the crane comprises holding support cables configured to connect the load connector to the frame holding a wind turbine blade.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(20)
(21) The crane 10 comprises a crane structure 12, defining a substantially vertical rotation axis 14, and a boom 16 connected with a first end 16a to the crane structure 12 to be rotatable about the vertical rotation axis 14. A hoisting plane is defined by the vertical rotation axis 14 and the boom 16, so that the hoisting plane in
(22) In this embodiment, the crane 10 is provided with a main hoisting system and an auxiliary hoisting system. The main and auxiliary hoisting system are schematically indicated by winch 20, hoisting cables 21 and load connectors 22 and 23.
(23) Moveably mounted to the boom 16 is a trolley 18 allowing to move the trolley 18 along the boom 16 in a longitudinal direction of the boom 16. Extending from the trolley 18 is a hoisting cable 24. A load connector 25 is provided at a free end of the hoisting cable 24 to be connected to a load 30 for hoisting purposes.
(24) In order to control the position of the load 30, a first pair of tugger lines 32a, 32b extend between the boom 16 at a location above the trolley 18 and the load 30 on either side of the hoisting plane, and a second pair of tugger lines 34a, 34b extend between the trolley 18 and the load 30 on either side of the hoisting plane.
(25) The trolley 18 is depicted in more detail in
(26) The trolley 18 comprises a cable guide 40 to guide the hoisting cable 24. The hoisting cable 24 is only depicted to extend downwards from the cable guide 40. Where the hoisting cable 24 is originating from will be explained in more detail below.
(27) At a free end of the hoisting cable 24, the load connector 25 is provided. The load connector carries the load 30, here by holding support cables 42 that are connected to a transport and assembly frame 44 that in turn holds and supports a wind turbine blade 46 in a horizontal orientation.
(28) Due to the use of a hoisting cable 24, the load 30 can sway in the Y-direction and the X-direction and can rotate in the Rx, Ry and Rz directions respectively about the X-, Y- and Z-direction. The longer the hoisting cable 24, the more swaying is possible.
(29) The trolley 18 therefore further comprises attachment means 48 to temporarily attach the load connector 25 to the trolley 18. In this embodiment, the attachment means 48 form a cavity in which the sheave block 25a of the load connector can be received by hauling in hoisting cable 24, thereby preventing further movement of the load connector in the X-, Y- and Z-direction. In
(30) The first pair of tugger lines 32a and 32b and the second pair of tugger lines 34a and 34b, in the shown position of the load 30 relative to the trolley 18, position the load 30 in a rotational direction Ry about the Y-direction, and position the load 30 in a rotational direction Rz about the Z-direction.
(31) Also depicted in
(32) The tugger lines 32a, 32b of the first pair of tugger lines are arranged on opposite sides of the hoisting plane as are the tugger lines 34a, 34b of the second pair of tugger lines.
(33) The first pair of tugger lines 32a, 32b are connected at one end to the transport and assembly frame 44 and extend to a fixed location on the boom above the trolley as indicated in
(34) The second pair of tugger lines 34a, 34b are connected at one end to the transport and assembly frame 44 and extend to the trolley 18.
(35) The first pair of tugger lines 32a, 32b in combination with the hoisting cable 24 and the load connector 25 are able to position the load 30 in a rotational direction Rx about the X-direction due to the fact that the tugger lines 32a, 32b are at a distance from the hoisting cable 24 and load connector 25 seen in the Y-direction as is best seen in
(36)
(37) One terminal end of the hoisting cable is wound on a winch 20a, which winch 20a can be part of the winch arrangement 20 depicted in
(38) The trolley 18 is schematically depicted alongside the boom 16. Arranged on the trolley is a sheave 54 to direct the hoisting cable 24 towards the hoisting plane in the centre of the boom 16. Sheave 55 on the trolley 18 at the hoisting plane in turn directs the hoisting cable towards the cable guide 40 arranged on the trolley, here embodied as a sheave 56. The hoisting cable then extends downwardly from the sheave 56 to the sheave block 25a of the load connector and back to sheave 57 of the cable guide 40 on the trolley 18. Hoisting cable 24 is then directed back to the side of the boom 16 by sheave 58 and upwards parallel to the boom by sheave 59 on the trolley. The opposite terminal end of the hoisting cable then connected to the boom 16 at an elevated position on the boom 16. This reeving arrangement has the advantage that the relative position of the sheave block 25a relative to the cable guide 40 on the trolley 18 is independent of the position or movement of the trolley 18 along the boom 16.
(39)
(40) With respect to the tugger line 34a, a terminal end of the tugger line 34a is arranged on a winch 60a located halfway of the boom 16. The tuggerline 34a extends upwards to a sheave 61a above the moving range of the trolley 18, which sheave 61a directs the tugger line downwards towards the trolley 18. By providing the sheave 61a above the moving range of the trolley 18, it is always ensured that the tugger line 34a approaches the trolley 18 from above.
(41) Provided on the trolley 18 are sheaves 62a, 63a and 64a to guide the tugger line 34a. When connecting the opposite terminal end of the tugger line 34a to a load, the tugger line extends between the load and the trolley.
(42) The configuration in
(43)
(44) With respect to the tugger line 32a, a terminal end of the tugger line 32a is arranged on a winch 70a located at an upper side of the boom 16. The tugger line 32a extends upwards to a sheave 71a. The sheave 71a directs the tugger line 32a downwards towards the load. When the opposite terminal end of the tugger line 32a is connected to the load, the tugger line 32a extends between a free end 16b of the boom 16 and the load.
(45) The configuration in
(46)
(47) The trolley 18 is moveable relative to the boom 16 in the longitudinal direction of the boom 16. Moving the trolley can be done in many ways by a displacement system. One of the possible embodiments is depicted in
(48) The displacement system comprises a symmetrical configuration. First the arrangement on the left side of the boom 16 will be elucidated.
(49) Connected to a lower side of the trolley 18 is a cable portion 80a, which cable portion 80a extends downwards from the trolley 19, parallel to the boom 16, to a lower end 16a of the boom 16 and is guided by sheaves 81a, 82a to a winch 78a.
(50) Connected to an upper side of the trolley 18 is a cable portion 79a, which cable portion 79a extends upwards from the trolley, parallel to the boom 16, to an upper end 16b of the boom 16 and is guided by sheaves 83a, 84a, 85a, 86a, to the winch 78a.
(51) Cable portions 79a and 80a are wound on the winch 78a such that operation of the winch 78a will pay out one of the cable portions and simultaneously haul in the other one of the cable portions. The cable portions 79a and 80a may be different portions of a single cable, but cable portions 79a and 80a may alternatively be part of separate cables.
(52) As mentioned before, the configuration is symmetrical with respect to the hoisting plane, so that on the right side of the boom 16 a similar arrangement is provided including cable portions 79b, 80b, winch 78b and sheaves 81b, 82b, 83b, 84b, 85b, 86b.
(53) Connecting a cable portion to the lower and upper side of the trolley allow to apply upwardly directed forces to the trolley as well as downwardly directed forces, so that independent of other forces applied to the trolley, the displacement system is able to raise or lower the trolley with respect to the boom.
(54) It will be clear for the skilled person that the abovementioned reeving embodiments are merely examples to obtain the corresponding functions, but that alternative embodiments are well feasible, as well as symmetrical configurations as asymmetrical functions.
(55) As an example thereof, the hoisting cable 24 in the embodiment of
(56)
(57) The trolley 18 is depicted in two difference positions along the boom 16. Hence, in this embodiment there is only one trolley present, but for simplicity reasons depicted in two different position simultaneously to show the working of the crane.
(58) In order to hoist a load 30 from the deck 5, the following steps are carried out. First, the crane is provided on the deck 5 of the vessel 1, and the hoisting cable 24 is arranged such that the hoisting cable is guided by a cable guide on the trolley 18. As the reeving of the hoisting cable 24 is here similar to the embodiment shown in
(59) However, in an alternative embodiment, when the main hoisting system including hoisting cable 21 and load connector 22 are used as hoisting cable 24 and load connector 25 respectively, the hoisting cable 21 and load connector 22 first have to be arranged such that hoisting cable 21 is guided by the cable guide, e.g. a sheave, on the trolley. This alternative is indicated by a dashed line 21 between the free end of the boom and the trolley on the right showing how the hoisting cable 21 would extend between the free end of the boom towards the cable guide on the trolley.
(60) An advantage of the invention is that the load connector 25 can be positioned over the load by moving the trolley along the boom 16 without the need of moving the boom itself. Hence, for hoisting the load 30 on the left, the trolley is moved near the end 16a of the boom 16 and for hoisting the load 30 on the right, the trolley is moved near the free end 16b of the boom 16. Due to the cable guide on the trolley, the hoisting cable is moved along with the trolley and thus no complex or tedious catching process is required.
(61) When the trolley is positioned over the load 30, the hoisting cable can be paid out to connect the load to the load connector. It is preferred that the first pair of tugger lines 32a, 32b and the second pair of tugger lines 34a, 34b are connected to the load while the load is still resting on the deck 5. This makes connecting the tugger lines easy and allows to control the position of the load during the entire hoisting process.
(62)
(63) The hull 3 of both embodiments depicted in
(64) The hull shape is defined by frames as shown in
(65) The hull shape is symmetrical with respect to a centreline plane CL which extends in a horizontal length and a vertical height direction of the hull 3. The single hull 3 has a design length along the maximum waterline, which in this embodiment is 157 meter, and a maximum width, which is in this embodiment is 49 meter. The main frame 108 is halfway the design length. The part of the single hull in front of the main frame 108 is referred to as fore part 114 of the hull 3 and the part of the single hull 3 aft of the main frame 108 is referred to as aft part 116 of the hull 3.
(66) The single hull 3 comprises a bottom 118, a bilge 120, and a side 122. The bilge 120 is the transition between the bottom 118 and the side 122. The side 122 comprises an oblique side part 124 and a vertical side part 126. The vertical side part 126 is at a greater distance from the centreline plane CL than the bilge 120. The vertical side part 126 ends at its upper side at the main, or upper deck 5. The depth of the hull 3 to the main deck of this embodiment is 15.5 meter. The oblique side part 124 extends from the bilge 120 to the vertical side part 126.
(67) The upper margin of the bilge 120 is tangent to the lower margin of the oblique side part 124. Put differently, the bilge 120 merges smoothly into the oblique side part 124. In this embodiment, the height of the oblique side part 124 is approximately 10 meter, the inclination of the oblique side part with respect to centreline plane is approximately 45.
(68) The transit waterline 110 intersects the oblique side part 124. The maximum draft 112 intersects the vertical side part 126. Referring to
(69) The oblique side part 124 extends over the full length of the hull 3. The vertical side part 126 merges into the oblique side part 124 in the fore part of the hull. Put differently, there is no buckle line in the foremost part of the hull 3. All waterlines of the oblique side 124 part are fairing from the front to the aft of the vessel, and all waterlines of the vertical side 126 part are fairing from the front to the aft of the vessel. Put differently, the hull shape is smooth in the length direction from the aft to the bow. Only a buckle line defining the vertical side part 126 interrupts the smooth hull in vertical direction.
(70) The ballast system 103 comprises pumps, of which one pump 128 is schematically shown in
(71) The vessel 1 comprises a bilge-keel 140 (shown only on one side of the vessel) with a height, measured from attachment at the hull to an outer edge, of 2.5 meter, which is in this embodiment 21% of the maximum draft.
(72) In use, the vessel 1 will sail to an off-shore location. Arriving a the location, the vessel will take in ballast water to increase the draft from the transit draft to an increased draft, which is preferably the maximum draft. The crane 10 will install the wind turbine at sea at the increased draft. At this maximum draft, the vessel 1 has a maximum metacentre height, which results in a relative stable ship during heavy-lifting operations. Typically, heel angles will be 1 to 2. Such small angles are not only achieved by the large metacentre height, but also by the ballast system 103. By pumping water from the side tanks at one side to side tanks at the other side of the vessel, the shifting of the weight of the lifted structure is compensated for. Additionally, or alternatively, the ballast system may comprise a large weight which is moveable with cables and winches from one side of the vessel to the other side. Such a ballast system is disclosed in WO-2009/048322 by the same applicant, which disclosure is incorporated here by reference. Such a system may alternatively be referred to as a roll damping device, in which movement of a damping weight in width direction of the hull is caused to compensate for roll motion of the vessel. A roll damping device may also be provided when there is no ballast system provided to change the draft of the vessel.
(73) After installation, the ballast water is discharged to reduce the draft to the transit draft. For relative light structures, it may be not necessary to increase the draft, or it may be sufficient to increase it to a lesser extent. The resulting lower metacentre height will generally result in less vessel motions due to waves.
(74) In general, the width of the vessel will be at least 30 meter. The maximum draft may intersect the oblique side part too.
(75) The hull may have more or less buckle lines than the one in the preferred embodiment. Their may be a buckle at the transition of the bilge into the oblique side part, which buckle may be positive, to the outside, or negative, to the inside of the hull. The transition from oblique side part to vertical side part may be rounded. Instead of a rounded bilge as disclosed, a straight bilge may be applied, which is oblique with respect to the centre line plane. Preferably, such a straight bilge has an angle to the centreline plane which is larger than the angle of the oblique side part. The off-shore installation vessel is preferably positioned using a dynamic positioning system with thrusters. However, positioning using anchors and/or tug boats is also possible.
(76) In the shown embodiment, the difference between the transit draft and the maximum draft is 5 meter, which is between 30% and 35% of the depth of the hull. More in general, the difference between the transit draft and the maximum draft is at least 25% of the depth of the hull.
(77)
(78) The pile holder 201 is in this embodiment arranged at the aft of the vessel below the rotatable part of the crane 10. This area is indicated in
(79) The pile holder 201 comprises a ring-shaped element 203 comprising in this embodiment three members, namely a stationary member 203a and two moveable ring members 203b and 203c. The moveable members 203b and 203c are moveable between an open position to receive a pile 204 in the element 203 or to allow the pile 204 to leave the element 203, and a closed position in which the ring element substantially surrounds the pile 204 and prevents 18 the pile 204 from leaving the ring element. The open position of the ring members 203b, 203c is shown in dashed lines and the closed position is shown in solid lines.
(80) The ring members comprise roll elements to engage with the pile 204 and allowing rotational movement around the vertical and/or a translation of the pile in vertical direction relative to the pile holder.
(81) The pile holder therefore provides a connection between vessel and pile, which may be advantageous during wind turbine installation or assembly. It is for instance possible for a crane to hoist a foundation pile, provide the foundation pile in the pile holder and subsequently drive the foundation pile into the sea bottom while holding the foundation pile with the pile holder. The pile holder may further be used to anchor the vessel to an already installed foundation pile to assemble the wind turbine mast, nacelle and blades. This minimizes the relative movement between vessel and foundation pile.
(82) Alternatively or additionally, the pile holder may be used to hold the lower end of a wind turbine mast during installation thereof on the foundation pile to prevent the lower end from swaying too much.
(83) In the lower drawing of
(84) Movement of the ring members 203b, 203c may be caused hydraulically or electrically.
(85)
(86) The hoisting system depicted in
(87) The cables 320 and 321 can be hauled in or paid out independently from each other to allow raising of one end of the mast 301 while suspending the entire mast 301 as is shown in