Actuator
10910180 ยท 2021-02-02
Assignee
Inventors
Cpc classification
F42B3/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B3/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B3/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01H39/00
ELECTRICITY
International classification
H01H39/00
ELECTRICITY
Abstract
An injector can include an ignition device including a partition wall member forming a first space for housing a gunpowder and made from a rigid material to be destroyed by a rise in pressure in the first space in a case that the gunpowder is combusted. The actuator can also include a casing including a base portion being fixed to the actuator body near the ignition device, and being disposed in a space inside the actuator body covering the ignition device. The casing can define a second space between the casing and the partition wall member of the ignition device, and seal, inside the second space, a combustion product generated by combustion of the gunpowder by the ignition device. When pressure inside the second space arises due to combustion of the gunpowder, a portion of the casing can stretch to approach a predetermined end portion of the output piston portion.
Claims
1. An actuator having an actuator body with a through-hole formed in an axial direction and an output piston portion slidably disposed inside the through-hole, the output piston portion being configured to protrude from an output surface of the actuator body and apply a predetermined force to a target object, the actuator comprising: an ignition device comprising a partition wall member forming a first space configured to house a gunpowder and made from a predetermined rigid material so as to be destroyed by a rise in pressure in the first space in response to the gunpowder being combusted; a casing including a base portion being fixed to the actuator body near the ignition device, and being disposed in a space inside the actuator body covering the ignition device, the casing defining a second space between an inner space of the casing and the partition wall member of the ignition device, and sealing, inside the second space, a combustion product generated by combustion of the gunpowder by the ignition device; and a gas generating agent contained in the second space and configured to be combusted by the combustion product after the gunpowder is combusted, wherein the casing comprises: a stretchable portion configured to, via a rise in pressure inside the second space from the combustion of the gunpowder and the combustion of the gas generating agent, stretch in an approaching direction so as to cause the casing to approach a predetermined end portion of the output piston portion opposite an end portion that protrudes from the output surface; and a pressing portion provided in a portion of the casing and configured to press the predetermined end portion of the output piston portion via stretching of the stretchable portion.
2. The actuator according to claim 1, wherein the stretchable portion is formed in a side wall portion of the casing facing an inner wall surface extending in the axial direction of the actuator body by being folded into a bellows shape prior to the combustion of the gunpowder, and is configured to stretch in the axial direction in response to the combustion of the gunpowder and the combustion of the gas generating agent.
3. The actuator according to claim 1, wherein the portion of the casing comprises an end surface that is on a leading end side of the casing and has a surface area greater than a surface area of an end surface of the predetermined end portion of the output piston portion.
4. The actuator according to claim 1, wherein the portion of the casing is thicker than other portions of the casing.
5. The actuator according to claim 1, further comprising a reinforcing plate having a predetermined thickness and provided on an inner surface or an outer surface of the portion of the casing, the reinforcing plate arranged substantially perpendicular to the stretchable portion.
6. The actuator according to claim 1, wherein the casing, prior to the combustion of the gunpowder, is disposed inside the actuator body with the pressing portion in contact with the predetermined end portion of the output piston portion.
7. The actuator according to claim 1, wherein the actuator is configured such that, in a state where the stretchable portion is fully stretched via the combustion of the gunpowder and the combustion of the gas generating agent, a predetermined gap exists between the portion of the casing and a predetermined inner wall surface forming an internal space of the actuator body, located in a vicinity of an end portion of the through-hole, and facing the portion of the casing.
8. The actuator according to claim 1, further comprising: a cushioning member provided on a predetermined inner wall surface forming an internal space of the actuator body, located in a vicinity of an end surface of the through-hole, and facing the portion of the casing, wherein the cushioning member is configured to stop the stretching of the stretchable portion upon contact with the stretchable portion stretched by the combustion of the gunpowder and the combustion of the gas generating agent.
9. The actuator according to claim 1, wherein the stretchable portion at least partially surrounds the second space.
10. The actuator according to claim 9, wherein the stretchable portion at least partially surrounds the gas generating agent prior to the combustion of the gas generating agent.
11. The actuator according to claim 1, wherein the casing further comprises a non-stretchable portion disposed between the pressing portion and the stretchable portion.
12. The actuator according to claim 11, wherein the non-stretchable portion is thicker than the pressing portion.
13. The actuator according to claim 1, wherein the combustion of the gas generating agent is configured to produce a predetermined gas in the second space, the predetermined gas configured to stretch the stretchable portion.
14. The actuator according to claim 13, wherein the combustion product of the gunpowder and the predetermined gas are configured to be maintained in a sealed state inside the casing after the combustion of the gas generating agent.
15. The actuator according to claim 1, wherein the gas generating agent comprises a smokeless gunpowder containing 98 wt % nitrocellulose, 0.8 wt % diphenylamine, 1.2 wt % potassium sulfate, or one or more gas generating agents used in a gas generator for an airbag or for a seat belt pretensioner.
16. The actuator according to claim 5, wherein the portion of the casing is disposed at an end of the casing facing the predetermined end portion of the output piston portion.
17. The actuator according to claim 1, wherein the gas generating agent is configured to be isolated from the gunpowder housed in the first space prior to the combustion of the gunpowder.
18. The actuator according to claim 17, wherein the combustion product is configured to move to the second space by the destruction of the partition wall member in response to the combustion of the gunpowder, the gas generating agent configured to be exposed to and combusted by the combustion product moved from the first space in response to the combustion of the gunpowder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) An actuator according to embodiments of the present invention will be described below with reference to the drawings. Note that the configurations of the following embodiments are exemplary, and the present invention is not limited to the configurations of these embodiments.
First Embodiment
(9)
(10) Further, a surface on the leading end side of the actuator body 2 forms an output surface 2b. This output surface 2b is a surface facing the target object subject to a predetermined force when the actuator 1 is used. On the leading end side of the actuator body 2 is provided with a stopper portion 2c where a diameter of the through-hole 32 is reduced. Here, in the through-hole 32 of the actuator body 2 is disposed an output piston 6 made of metal. This output piston 6 is formed into a substantially shaft-like shape extending in an axial direction of the through-hole 32, and is slidably held inside the through-hole 32. The output piston 6 includes an end portion (hereinafter referred to as first end portion) 6a on the inner space 31 side, and an end portion on the output surface 2b side, that is, an end portion (hereinafter referred to as second end portion) 6b for applying [exerting] a predetermined force to the target object. Further, an O-ring 6c is disposed around the output piston 6 so that the output piston 6 can smoothly slide inside the through-hole 32. Here, in a state before the gunpowder is combusted in an initiator 20, which is an ignition device described later, (hereinafter referred to as a pre-combustion state), an end surface of the second end portion 6b is flush with the output surface 2b or is in a position further inserted inside the through-hole 32 from the output surface 2b.
(11) Therefore, as illustrated in
(12) Here, the initiator 20, which is an ignition device, is disposed at a rear end portion of the actuator body 2. An example of the initiator 20 will now be described with reference to
(13) Here, the initiator 20 is an electric ignition device, and includes a cup 21 (corresponding to the partition wall member according to embodiments of the present invention) and a space 29 (corresponding to the first space according to embodiments of the present invention). The space 29 is for arranging a gunpowder 22 and is defined inside and by the cup 21 having a surface covered with an insulating cover made of resin. Then, a metal header 24 is disposed in the space, and a charge holder 23 having a cylindrical shape is provided on an upper surface of the metal header 24. The gunpowder 22 is held by the charge holder 23. At a bottom portion of the gunpowder 22, a bridge wire 26 is provided that electrically connects one of two conductive pins 28 and the metal header 24. Note that the two conductive pins 28 are fixed to the metal header 24 with an insulator 25 therebetween to ensure a mutually insulated state when no voltage is applied. Further, an opening of the cup 21 to which the two conductive pins 28 supported by the insulator 25 extend is protected in a state in which the insulating characteristics between the conductive pins 28 are favorably maintained by a resin collar 27.
(14) In the initiator 20 thus configured, when voltage is applied between the two conductive pins 28 by an external power source, current flows into the bridge wire 26, causing the gunpowder 22 to combust. Here, the gunpowder 22 enclosed in the space 29 serving as a closed space formed by the cup 21 and the resin collar 27 is combusted while the enclosed state of the space 29 is maintained in the initial stage of the combustion. Here, the cup 21 is formed of a resin material and has a predetermined rigidity. Thus, while the shape is generally maintained until the pressure in the space 29 reaches a predetermined pressure, when the pressure exceeds the predetermined pressure, a bottom surface portion (an area facing an opening of the charge holder 23) of the cup 21 is destroyed, as illustrated in
(15) Examples of the gunpowder 22 used in the actuator 1 preferably include a gunpowder (ZPP) containing zirconium and potassium perchlorate, a gunpowder (THPP) containing titanium hydride and potassium perchlorate, a gunpowder (TiPP) containing titanium and potassium perchlorate, a gunpowder (APP) containing aluminum and potassium perchlorate, a gunpowder (ABO) containing aluminum and bismuth oxide, a gunpowder (AMO) containing aluminum and molybdenum oxide, a gunpowder (ACO) containing aluminum and copper oxide, a gunpowder (AFO) containing aluminum and iron oxide, or a gunpowder made from a combination of a plurality of these gunpowders. These gunpowders produce a plasma of high temperature and high pressure at the time of combustion immediately after ignition, yet exhibit the characteristic of rapidly decreasing the generated pressure when the temperature returns to normal and the combustible product is condensed since the gunpowders do not contain a gas component. Note that a gunpowder other than these may be used as the ignition charge as well.
(16) Further, with reference to
(17) Here, a stretchable casing 8 that is stretched toward the first end portion 6a of the output piston 6 is fixed to an end surface of the end portion 2a of the actuator body 2 on the initiator 20 side by a flange portion 8a, and is disposed in the internal space 31 of the actuator body 2, covering the cup 21 of the initiator 20. Then, the combustion chamber 34 (corresponding to the second space according to embodiments of the present invention), which is a closed space, is formed by the stretchable casing 8 and an outer surface of the cup 21 of the initiator 20. Furthermore, a gas generating agent 40 that generates a predetermined gas by combustion is disposed inside the combustion chamber 34. An example of the gas generating agent 40 is a smokeless gunpowder containing 98 wt % nitrocellulose, 0.8 wt % diphenylamine, and 1.2 wt % potassium sulfate. Additionally, various gas generating agents used in a gas generator for an airbag or for a seat belt pretensioner may also be used.
(18) The gas generating agent 40 is combusted by exposure to the combustion product which has flowed into the combustion chamber 34 from the opening of the cup 21 by the combustion of the gunpowder 22 in the initiator 20, thereby generating a predetermined gas. Note that the stretchable casing 8 has enough strength not to be destroyed by the pressure inside the combustion chamber 34 generated from the gas generating agent 40.
(19) Therefore, the combustion product from the gunpowder 22 and the predetermined gas from the gas generating agent 40 are maintained in a sealed state inside the stretchable casing 8. The predetermined gas generated during combustion of the gas generating agent 40 contains gas components at a normal temperature as well, and thus a rate of decrease of the generated pressure is small. Furthermore, a combustion completion time at the time of combustion of the gas generating agent 40 can be varied by adjusting the dimensions, size, and shape (particularly surface shape) of the gas generating agent 40 when disposed inside the combustion chamber 34 although the combustion completion time of the gas generating agent 40 is extremely long compared to that of the gunpowder 22 described above. The pressure generated inside the combustion chamber 34 can be adjusted appropriately by thus adjusting the amount, shape, and arrangement of the gas generating agent 40.
(20) The stretchable casing 8 has a substantially hollow cylindrical shape and a bottom portion of the stretchable casing 8 (corresponding to the pressing portion according to embodiments of the present invention, hereinafter referred to as pressing bottom portion) 8b is disposed in the interior of the actuator body 2 in a state of contact with the first end portion 6a of the output piston 6 in the pre-ignition state of the initiator 20. Furthermore, a bellows portion 8c (corresponding to the stretchable portion according to embodiments of the present invention) is provided on a side wall portion of the stretchable casing 8 facing an inner wall surface of the actuator body 2, that is, an inner wall surface of the internal space 31. This bellows portion 8c is stretched toward the first end portion 6a of the output piston 6 by a rise in pressure in the combustion chamber 34 caused by the combustion product sprayed through the opening of the cup 21 during combustion of the gunpowder 22 and the predetermined gas generated from the gas generating agent 40 combusted by the combustion product. Then, in the pre-ignition state, the bellows portion 8c is disposed in a folded state that allows stretching toward the first end portion 6a of the output piston 6. Note that the operation of the stretchable casing 8 resulting from the combustion of the gunpowder by the initiator 20 will be described later. Further, the portion serving as a side wall portion of the stretchable casing 8 where the bellows portion 8c is not provided, that is, the portion that does not stretch is referred to as a non-stretchable portion 8d.
(21) In the actuator 1 thus configured, when the gunpowder 22 is combusted in the initiator 20, the pressure inside the initiator 20 rises as the combustion product is generated. Then, when the pressure reaches the predetermined pressure described above, the bottom surface portion of the cup 21 is destroyed, causing release of the combustion product into the combustion chamber 34 formed between the stretchable casing 8 and the cup 21, and generates the predetermined gas by the combustion of the gas generating agent 40 by being exposed to the combustion product. Note that, because the combustion product and the predetermined gas are sealed inside the combustion chamber 34, the pressure inside the combustion chamber 34 rises as the predetermined gas is generated. Accordingly, the bellows portion 8c is stretched, causing the pressing bottom portion 8b to press the first end portion 6a of the output piston 6. As a result, a pressure energy of the combustion chamber 34 is transmitted to the output piston 6, the output piston 6 is slidably driven inside the through-hole 32, and the second end portion 6b thereof protrudes from the output surface 2b.
(22) In the initiator 20, because a pressure rise inside the space 29 is not inhibited by an expansion of a space capacity where the gunpowder is combusted as described above, the combustible product accumulates inside the space 29 without significant deformation of the cup 21, and the pressure inside the initiator 20 rapidly rises to a predetermined pressure until the cup 21 is destroyed. This means that, with the gas generating agent 40 that uses the combustion product as a starting point of combustion, rapid combustion initiation is possible. That is, by the quick execution of the combustion of the gunpowder and the combustion of the gas generating agent 40 inside the initiator 20, it is possible to efficiently transmit the combustion energy thereof to the output piston 6.
(23) The protrusion operation of the output piston 6 of the actuator 1 executed by the stretching operation of the stretchable casing 8 initiated by the combustion of the gunpowder 22 of the initiator 20 will now be described with reference to
(24) Further, in the pre-combustion state, the position of the pressing bottom portion 8b of stretchable casing 8 is denoted by X1. The position of the end surface of the second end portion 6b of the output piston 6 at this time is denoted by F1. Here, when the gunpowder 22 is combusted and the cup 21 is destroyed as described above, the combustion product inside the combustion chamber 34 disperses and the gas generating agent 40 is combusted, resulting in a rise in pressure inside the combustion chamber 34.
(25) The bellows portion 8c of the stretchable casing 8 is disposed in a folded state that allows the bellows portion 8c to be stretched toward the first end portion 6a of the output piston 6, as described above. Here, the bellows portion 8c is stretched toward the first end portion 6a of the output piston 6 by the pressure rise inside the combustion chamber 34. At this time, the pressing bottom portion 8b presses the first end portion 6a of the output piston 6. Thus, the end face of the first end portion 6a of the output piston 6 which is in contact with the pressing bottom portion 8b is the end face for receiving the combustion energy of the gunpowder 22 and the gas generating agent 40. A surface area of the pressing bottom portion 8b is designed to be greater than a surface area of the first end portion 6a. Therefore, when the bellows portion 8c is stretched, the pressing bottom portion 8b is more reliably brought into contact with the first end portion 6a of the output piston 6, making it possible to transmit the combustion energy to the output piston 6.
(26) The output piston 6 continues to slide through the through-hole 32 by the pressing of the pressing bottom portion 8b. Then, as the output piston 6 slides, the second end portion 6b protrudes from the output surface 2b. Here, although, in a state where the second end portion 6b is fully protruded, the pressing bottom portion 8b is in contact with the end surface of the first end portion 6a of the output piston 6 as illustrated in the lower section of
(27) In this way, in the actuator 1, in the course of combustion of the gunpowder 22, the pressing bottom portion 8b of the stretchable casing 8 moves to the activated position X2 in an injection completion state from the starting position X1 of the pre-combustion state. A moving distance (X2X1) resulting from the movement of this pressing bottom portion 8b corresponds to a moving distance of the second end portion 6b, that is, the amount of protrusion (F2F1) of the second end portion 6b. Then, in the course of this movement, the bellows portion 8c of the stretchable casing 8 is stretched while a predetermined gas generated by the combustion of the gas generating agent 40 and the combustion product generated by the combustion of the gunpowder 22 are sealed in the combustion chamber 34, causing the pressing bottom portion 8b to move with the combustion product sealed in the combustion chamber 34 in an operating state as well. With the combustion product thus continually sealed in the stretchable casing 8, it is possible to suppress the effect of the combustion product to the outside. Further, in the actuator 1, a combustion pressure generated by the combustion of the gunpowder 22 and the combustion of the gas generating agent 40 primarily vibrates the stretchable casing 8 and thus, the actuator body 2 not becomes less susceptible to vibration so that the vibration and noise from the actuator body 2 are reduced.
(28) Further, the stretchable casing 8 is configured to define the interior space 31 inside the actuator body 2, and include a predetermined gap D with an inner wall surface 31a in the vicinity of an end portion of the through-hole 32 even in an activated state, that is, even with the stretchable casing 8 fully stretched. Note that, in
(29) Thus, the actuator 1 according to the present embodiment suppresses the effect of the combustion product of the gunpowder and the like to the outside as well as noise, and allows efficient transmission of the combustion energy of the gunpowder and the like to the output piston 6, making it possible to apply a suitable predetermined force to the target object via the output piston 6.
Modified Examples
(30) By substituting the embodiment described above, the stretchable casing 8 in the pre-combustion state may be disposed inside the actuator body 2 with the pressing bottom portion 8b separated from the first end portion 6a of the output piston 6, as illustrated in
(31) Further, in the embodiment described above, the gas generating agent 40 is housed inside the combustion chamber 34, but instead of above embodiment even when the gas generating agent 40 is not housed inside the combustion chamber 34, the pressure rise inside the space 29 is not inhibited by the expansion of the space capacity where the gunpowder is combusted in the initiator 20 until the cup 21 is destroyed, and thus the pressure inside the initiator 20 rapidly rises up to the predetermined pressure. As a result, the combustion energy of the gunpowder 22 is effectively generated and can be quickly transmitted to the output piston 6, making it possible to apply a suitable predetermined force to the target object via the output piston 6. Further, similarly, the combustion product is continuously sealed by the stretchable casing 8, making it possible to suppress the effect of the combustion product to the outside as well as the combustion noise.
Application Example
(32)
(33) When the electrical circuit breaker 100 is fitted to an electrical circuit, the conductor piece 50 forms a portion of the electrical circuit and is a plate piece including a first connecting portion 51 and a second connecting portion 52 on both ends and a cutting portion 53 between the connecting portions. Connecting holes 51a, 52a for connection with another conductor (a lead wire, for example) in the electrical circuit are respectively provided to the first connecting portion 51 and the second connecting portion 52. Note that, the first connecting portion 51, the second connection part 52, and the cutting portion 53 may be disposed on a same generally straight line although the conductor piece 50 illustrated in
(34) Further, in the housing 62, an insulating portion 60 having a box shape and made of synthetic resin is formed on a side opposite the actuator 1 across from the cutting portion 53, and an insulating space 61 is formed in an interior thereof.
(35) In the electrical circuit breaker 100 thus configured, when the initiator 20 is actuated by some kind of trigger signal or when the initiator 20 is actuated manually, the output piston 6 slides as described above, applying a shear force to the cutting portion 53 by a kinetic energy thereof, and the cutting portion 53 is then cut. Thus, in the conductor piece 50 that forms a portion of the electrical circuit fitted with the electrical circuit breaker 100, the electrical conduction between the first connecting portion 51 and the second connecting portion 52 is interrupted. Note that the cut piece of the cutting portion 53 cut by the output piston 6 is housed in the insulating space 61 inside the insulating portion 60 and thus the interruption of electrical conduction described above can be more reliably achieved.
(36) As mentioned above, in the electric circuit breaker 100 where the actuator 1 according to embodiments of the present invention is applied, the actuator 1 can be efficiently driven. This is extremely useful in the electrical circuit breaker 100 that is to achieve reliable interruption of electrical conduction when necessary. Other examples of application of the actuator 1 include a drilling machine for drilling holes in a target object, and the like.
Second Embodiment
(37) A second embodiment of the actuator 1 will now be described with reference to
(38) Note that
(39) When combustion of the gunpowder 22 in the initiator 20 and combustion of the gas generating agent 40 occur, the bellows portion 8c is stretched. Thus the pressing bottom portion 8b continually presses the output piston 6 via the first end portion 6a. Here, when or before the bellows portion 8c is fully stretched, the pressing bottom portion 8b is brought into contact with the inner wall surface 31a via the cushioning member 41, inhibiting the bellows portion 8c from stretching. As a result, the pressing action on the output piston 6 via the stretchable casing 8 is stopped. In such a configuration as well, similar to the first embodiment described above, the external effects of the combustion product and the predetermined gas are suppressed, and efficient driving of the output piston 6 is possible. Furthermore, the pressing bottom portion 8b is brought into contact with the cushioning member 41, making it possible to reduce the impact received from the inner wall surface 31a side at the time of contact and thus make the stretchable casing 8 less susceptible to damage, achieve suitable sealing of the combustion product and the like, and suppress vibration of the actuator body 2 as a result of collision. As a result, the vibration and the noise from the actuator body 2 are reduced.
Third Embodiment
(40) A third embodiment of the actuator 1 will now be described. As described above, in the actuator 1, the stretchable casing 8 is stretched, pressing the output piston 6. Accordingly, to suitably maintain the sealed state of the combustion product of the gunpowder 22 and the predetermined gas of the gas generating agent 40 inside the combustion chamber 34, a strength of the pressing bottom portion 8b is preferably increased taking into consideration the fact that the energy transmitted to the piston is applied to the pressing bottom portion 8b of the stretchable casing 8. Thus, a casing thickness of the pressing bottom portion 8b may be greater than a casing thickness of the non-stretchable portion 8d of the side wall portion of the stretchable casing 8.
(41) Alternatively, as illustrated in