Evaporator with cold storage function
10906380 ยท 2021-02-02
Assignee
Inventors
- Takehito Okada (Saitama, JP)
- Sachio Koyama (Saitama, JP)
- Takaya Arimoto (Saitama, JP)
- Yoshinori Ishida (Saitama, JP)
- Kazuo Nakajo (Saitama, JP)
Cpc classification
F28D2021/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F28D1/0333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/005
PERFORMING OPERATIONS; TRANSPORTING
F28D9/0006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/3202
PERFORMING OPERATIONS; TRANSPORTING
F28D1/0316
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An evaporator with a cold storage function includes: a plurality of refrigerant tubes which have refrigerant flow paths and which are disposed in parallel with an interval therebetween; and a cold storage material container sandwiched and bonded between adjacent refrigerant tubes among a plurality of the refrigerant tubes and to be filled with a cold storage material, wherein the cold storage material container is formed by superimposing a pair of cold storage plates, each of which includes accommodating concavities to be filled with the cold storage material, and a plurality of convexities are formed with an interval therebetween in standing walls of the accommodating concavities of each of the cold storage plates.
Claims
1. An evaporator, comprising: a plurality of refrigerant tubes which have refrigerant flow paths and which are disposed in parallel with an interval therebetween; and a cold storage material container sandwiched and bonded between adjacent refrigerant tubes among the plurality of refrigerant tubes and fillable with a cold storage material, wherein the cold storage material container is formed by superimposing a pair of cold storage plates, each of which includes an accommodating concavity to be filled with the cold storage material, wherein a plurality of convexities are formed with an interval therebetween in a standing wall of the accommodating concavity of the each of the pair of cold storage plates, and wherein a width of at least one of the cold storage plates is formed smaller than a width of at least one of the plurality of refrigerant tubes.
2. An evaporator, comprising: a plurality of refrigerant tubes which have refrigerant flow paths and which are disposed in parallel with an interval therebetween; a cold storage material container sandwiched and bonded between adjacent refrigerant tubes among the plurality of refrigerant tubes and Tillable with a cold storage material, wherein the cold storage material container is formed by superimposing a pair of cold storage plates, each of which includes an accommodating concavity to be filled with the cold storage material, wherein a plurality of convexities are formed with an interval therebetween in a standing wall of the accommodating concavity of the each of the pair of cold storage plates, and wherein at least one of the plurality of refrigerant tubes includes: a pair of tank forming sections formed in a cylindrical shape on both sides in a vertical direction; a pair of refrigerant plates having formed therein at least one of the refrigerant flow paths in communication with the pair of tank forming sections by integrally forming and superimposing the pair of tank forming sections; and a heat exchange facilitator which is housed in the at least one of the refrigerant flow paths of the pair of refrigerant plates to facilitate heat exchange.
3. The evaporator according to claim 2, wherein the cold storage material container is formed by superimposing the pair of cold storage plates, each of which includes the accommodating concavity to be filled with the cold storage material, and wherein a stopper abutted against to each of the pair of tank forming sections on both sides in the vertical direction of the pair of refrigerant plates is formed at each of both ends in a vertical direction of at least one of the pair of cold storage plates.
4. The evaporator according to claim 3, wherein a bending section formed by bending the both ends in vertical direction of the at least one of the pair of cold storage plates serves as the stopper.
5. An evaporator comprising: a plurality of refrigerant tubes which have refrigerant flow paths and which are disposed in parallel with an interval therebetween; and a cold storage material container sandwiched and bonded between adjacent refrigerant tubes among the plurality of refrigerant tubes and fillable with a cold storage material, wherein the cold storage material container is formed by superimposing a pair of cold storage plates, each of which includes an accommodating concavity to be filled with the cold storage material, wherein a plurality of convexities are formed with an interval therebetween in a standing wall of the accommodating concavity of the each of the cold storage plates, wherein in at least one of the pair of cold storage plates, a first accommodating concavity and a second accommodating concavity are formed in parallel in a direction of at least one of the refrigerant flow paths, and wherein the first accommodating concavity and the second accommodating concavity are made to communicate with each other via a communicating section.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(16) Hereinafter, embodiments of the present invention will be described based on the accompanying drawings.
(17)
(18) As illustrated in
(19) As illustrated in
(20) As illustrated in
(21) As illustrated in
(22) Moreover, as illustrated in
(23) As illustrated in
(24) In the pair of cold storage plates 41, 41, bonding sections 41b in the peripheral side are bonded together and partitions 41a in the center are bonded together, respectively. In the partitioning section 41a in the center of one of the pair of cold storage plates 41, 41, a plurality of cylindrical projections (locking parts) 42 are integrally formed with an interval therebetween so as to protrude toward the other one of the pair of cold storage plates 41, while a circular hole (engaging part) 43 is formed at a position facing each of the projections 42 of the partitioning section 41a in the center of the other cold storage plate 41. Moreover, on both end sides in the width direction of the bonding section 41b in the peripheral side of one of the cold storage plates 41, a plurality of bending sections 44, which are bent in an L shape toward the other cold storage plate 41, are disposed with an interval therebetween. Then, as illustrated in
(25) As illustrated in
(26) Moreover, as illustrated in
(27) Furthermore, a plurality of arc-shaped convexities (projections) 46b, 47b protruding outward are integrally formed, with an interval therebetween, with standing walls 46a, 47a of the first and second accommodating concavities 46, 47 of the cold storage material container 40. A plurality of arc-shaped convexities 46b, 47b protruding outward, which are formed at positions where the standing walls 46a, 47a of the accommodating concavities 46, 47 face each other, are formed so as to be disposed in a zigzag manner, as illustrated in
(28) Moreover, the first accommodating concavity 46 and the second accommodating concavity 47 are communicated with each other via a communicating section 48 on the upper side of each of the cold storage plates 41. Furthermore, at a position facing the communicating section 48 on the windward side in the ventilation air flow direction of the bonding section 41b in the peripheral side of each of the cold storage plates 41, a cold storage material inlet 49 to be filled with the cold storage material B is formed. This cold storage material inlet 49 is to be closed with a plug 50.
(29) Furthermore, as illustrated in
(30) In the evaporator with a cold storage function 10 configured as described above, all components are made of aluminum or an aluminum alloy, the respective components are stacked, and pressed by pressing, and the respective components are integrated by brazing while being in surface contact with each other. Moreover, for example HFC-134a or the like is used as the refrigerant A, while paraffin or the like is used as the cold storage material B.
(31) In the evaporator with a cold storage function 10 of the above embodiment, as illustrated in
(32) The refrigerant tube 30 used for this evaporator with a cold storage function 10 includes: the pair of tank forming sections 20a, 20a and pair of tank forming sections 21a, 21a respectively formed in a cylindrical shape on both end sides in the vertical direction; the pair of refrigerant plates 31, 31 having formed therein the refrigerant flow paths 32, 33 in communication with the pairs of tank forming sections 20a, 20a and 21a, 21a by integrally forming and superimposing the pair of tank forming sections 20a, 20a and pair of tank forming sections 21a, 21a; and the heat exchange facilitator 34 which is housed in each of the refrigerant flow paths 32, 33 of the pair of refrigerant plates 31, 31 to facilitate heat exchange. Accordingly, by the amount that the pair of tank forming sections 20a, 20a and the pair of tank forming sections 21a, 21a are integrally formed on both end sides, respectively, in the vertical direction of the pair of refrigerant plates 31, 31, the number of components of the evaporator can be reduced and the evaporator can be manufactured at lower cost, and the heat exchange facilitator 34 can be reliably brought into contact with the inner surface of the pair of refrigerant plates 31, 31 constituting each of the refrigerant flow paths 32, 33, and the heat exchange can be further facilitated,
(33) Moreover, the cold storage material container 40 is formed by superimposing the pair of cold storage plates 41, 41, each of which includes the accommodating concavities 46, 47 to be filled with the cold storage material B, and a plurality of convexities 46b, 47b are formed in a circular shape so as to protrude outward with an interval therebetween in the standing walls 46a, 47a of the accommodating concavities 46, 47 of each of the cold storage plates 41. Furthermore, a plurality of convexities 46b, 47b, which are formed in a circular shape so as to protrude outward at positions where the standing walls 46a, 47a of the accommodating concavities 46, 47 face each other, are formed so as to be disposed in a zigzag manner. As the result, with a simple structure, in which a plurality of convexities 46b, 47b are formed in a zigzag in the standing walls 46a, 47a, a high stiffness of the side face 40a of the cold storage material container 40 which is the contact surface with respect to the refrigerant tube 30 can be secured and deformation such as dent, in the side face 40a of the cold storage material container 40 can be reliably prevented. Thus, occurrence of air entrapment between the side face 30a of the refrigerant tube 30 and the side face 40a of the cold storage material container 40 can be suppressed and occurrence of frost bursting can be suppressed.
(34) Moreover, as illustrated in
(35) Furthermore, the width We of each of the accommodating concavities 46, 47 of the cold storage material container 40 is formed smaller than the width Wd of each of the refrigerant flow paths 32, 33 of the refrigerant tube 30, so that the stiffness of the side face 40a of the cold storage material container 40 in surface contact with the side face 30a of the refrigerant tube 30 can be secured, and deformation such as dent, in the side face 40a of the cold storage material container 40 can be prevented. As the result, the side face 30a of the refrigerant tube 30 and the side face 40a of the cold storage material container 40 can be securely brought into contact with each other and easily bonded to each other by brazing.
(36) Furthermore, as illustrated in
(37) Moreover, as illustrated in
(38) Furthermore, the bending sections 45, 45 formed by bending the both ends in the vertical direction of the pair of cold storage plates 41, 41 serve as a stopper, so that with a simple structure formed just by bending the both ends of the cold storage plate 41, a stopper which abuts against and restricts the position of each of the tank forming sections 20a, 21a of the refrigerant tube 30 can be easily formed.
(39)
(40) As illustrated in
(41) A plurality of arc-shaped convexities 46b, 47b, which protrude inward and are formed at positions, where the standing walls 46a, 47a of each of the accommodating concavities 46, 47 face each other, are formed so as to be disposed in a zigzag manner. Therefore, as with the arc-shaped convexities 46b, 47b protruding outward of the standing walls 46a, 47a illustrated in the
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(43) As illustrated in
(44) A plurality of the arc-shaped convexities 46b, 47b protruding outward of one of the cold storage plates 41 and a plurality of the arc-shaped convexities 46b, 47b protruding outward of the other one of the cold storage plates 41 are alternately formed in this manner. As the result, just with a simple structure in which a plurality of the arc-shaped convexities 46b, 47b protruding outward are alternately formed, the stiffness of the side face 40a of the cold storage material container 40 which is the contact surface with respect to the refrigerant tube 30 can be further secured and deformation such as dent, in the side face 40a of the cold storage material container 40 can be reliably prevented.
(45)
(46) As illustrated in
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(48) As illustrated in
(49) Note that, according to each of the above-described embodiments, the first refrigerant flow path is formed on the windward side in the ventilation airflow direction of a refrigerant tube, while the second refrigerant flow path is formed on the leeward side. Furthermore, the first accommodating concavity is formed on the windward side in the ventilation airflow direction of a cold storage material container, while the second accommodating concavity is formed on the leeward side. However, one more refrigerant flow path or accommodating concavity may be added between the windward side and the leeward side.
(50) Note that, according to each of the above-described embodiments, a bending section protruding outward in an L-shape is formed at each of the both ends in the vertical direction of a pair of cold storage plates, as a stopper abutted against each tank forming section on both sides in the vertical direction of a pair of refrigerant plates, but a bending section may be formed only in one of a pair of cold storage plates and the shape thereof is not limited to an L-shape.
(51) Although the embodiments of the present invention have been described above, these embodiments are just as an example to facilitate understanding of the present invention, and the present invention is not limited to these embodiments. The technical scope of the present invention includes not only the specific technical items disclosed in the above-described embodiments but also various variants, modifications, alternative techniques and the like that may be easily derived therefrom.
(52) This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2016-048410, filed on Mar. 11, 2016 and Japanese Patent Application No. 2016-048414, filed on Mar. 11, 2016, the entire content of which are incorporated herein by reference.
INDUSTRIAL APPLICABILITY
(53) According to the present invention, a cold storage material container is formed by superimposing a pair of cold storage plates, each of which includes an accommodating concavity to be filled with a cold storage material, and a plurality of convexities are formed with an interval therebetween in a standing wall of the accommodating concavity of each of the cold storage plates, so that just with a simple structure in which a plurality of convexities are formed in the standing wall, the stiffness of the side face of the cold storage material container which is the contact surface with respect to a refrigerant tube can be secured. Thus, deformation such as dent, in the side face of the cold storage material container can be reliably prevented.
REFERENCE SIGNS LIST
(54) 10 evaporator with a cold storage function 20a, 21a tank forming section 30 refrigerant tube 31, 31 pair of refrigerant plates 32, 33 refrigerant flow path 34 heat exchange facilitator 40 cold storage material container 41, 41 pair of cold storage plates 45 bending section (stopper) 46 first accommodating concavity (accommodating concavity) 46a standing wall 46b convexity 47 second accommodating concavity (accommodating concavity) 47a standing wall 47b convexity 48 communicating section Wa width of cold storage plate Wb width of refrigerant tube We width of accommodating concavity of cold storage plate Wd width of refrigerant flow path of refrigerant tube A refrigerant B cold storage material