Gasket and flange connection structure for plumbing instrument using the same
10907735 ยท 2021-02-02
Assignee
Inventors
Cpc classification
F16J2015/0856
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J2015/085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J2015/0868
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/0818
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L2201/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16J15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gasket and flange connection structure for a plumbing instrument including a substantially annular core (30) coated with a coating part (31) and formed with annular seal surfaces (32) on both surfaces. These annular seal surfaces (32) are provided so as to be capable of making sealed contact with any of flange surfaces (20, 21, and 22) of a flat seat shape flange, a full-flat seat shape flange, and a grooved-shape flange for allowing shared use. Configured on outer peripheral sides of the annular seal surfaces (32) are extended mounting parts (33) having a plurality of different diameters in accordance with the outer diameters of the various flange surfaces.
Claims
1. A gasket including a gasket main body having a substantially annular core coated with a coating part and formed with annular seal surfaces on both surfaces, these annular seal surfaces being provided so as to be capable of making sealed contact with a flange surface of any of flange surface of a flat seat shape flange, a full-flat seat shape flange, and a grooved-shape flange for allowing shared use, annular seal surfaces and annular protrusions protruding from the annular seal surfaces being provided on both surfaces of the gasket main body, the annular protrusions being fit-in portions that can be fit in an annular groove so as to make contact with at least either one of an inner edge and an outer edge of the annular groove formed in a flange surface of the grooved-shape flange, wherein a plurality of groove parts are concentrically formed on an outer peripheral side with respect to recessed parts provided on an outer peripheral side of the annular protrusions, and an annular seal part capable of making pressure contact with the flange surface of the flat seat shape flange, the full-flat seat shape flange, or the grooved-shape flange is provided between the plurality of groove parts.
2. The gasket according to claim 1, wherein recessed parts are provided on both sides of the annular protrusions.
3. The gasket according to claim 1, wherein an extended mounting part to the flange surface is integrally provided on the outer peripheral side of the annular seal surface, and a step part is formed between this extended mounting part and the annular seal surface, and the extended mounting part is provided to be thinner than the annular seal surface.
4. The gasket according to claim 1, wherein the both surfaces of the gasket main body are provided in a symmetrical shape.
5. A flange connection structure for a plumbing instrument in which connection is made with a gasket according to claim 1 attached between opposing flange surfaces of coupling parts of the plumbing instrument.
6. The gasket according to claim 1 being configured of an extended mounting part having a plurality of different diameters in accordance with outer diameters of various flange surfaces on an outer peripheral side of these annular seal surfaces.
7. The gasket according to claim 6, wherein a core has an outer diameter that matches a minimum outer diameter of a flange surface.
8. The gasket according to claim 6, wherein the extended mounting parts are provided with bolt holes with different pitch circles in accordance with a plurality of use pressures.
9. The gasket according to claim 8, wherein bolt holes with different pitch circles in accordance with the plurality of use pressures are arranged so as to be overlapped on a same center line, and the respective bolt holes can be used in a shared manner.
10. The gasket according to claim 8, wherein hole with one of bolt holes with a different pitch circle and number of holes in accordance with the plurality of use pressures overlapped on a same center line are arranged in a rotationally symmetrical manner, and the respective bolt holes can be used in a shared manner.
11. The gasket according to claim 6, wherein portions of a core corresponding to the bolt holes of the gasket main body are each provided with a notched part having an outer peripheral side of the core being open.
12. The gasket according to claim 11, wherein the bolt holes formed in the notched parts are such that the bolt holes are subjected to rubber lining with a coating part which coats the core.
13. The gasket according to claim 12, wherein a step-shaped lug part in a state of being extended from the extended mounting part is provided, and indicating parts are provided on a surface of the extended mounting part, the indicating parts being configured to indicate positions of outer diameters of flange surfaces for a plurality of use pressures.
14. The gasket according to claim 13, wherein a tab part is provided as extended from the step-shaped lug part and, when the gasket main body is attached to the flange surfaces horizontally piped, in a state in which the tab part is pinched to sag the gasket main body, bolt holes formed in the flange surface as a mounting target surface and the bolt holes are matched in position.
15. The gasket according to claim 14, wherein as for the tab part provided as extended from the lug part, a plurality of said tab parts in accordance with the use pressures are provided and, in a state in which the gasket main body is sagged to the horizontally-piped flange surfaces, the bolt holes formed in the flange surface as the mounting target surface in accordance with the use pressures and the bolt holes of the gasket are matched in position.
16. The gasket according to claim 6, wherein the extended mounting part of the gasket includes a recessed slit part, and an unwanted outer peripheral portion of the gasket is removed by being pulled and torn away along this slit part.
17. The gasket according to claim 1 having a plurality of bolt holes corresponding to flange surfaces for a plurality of use pressures disposed on an outer peripheral side of these annular seal surfaces, bolt holes at at least two locations among the bolt holes being provided at positions as a reference for the gasket main body and, with reference to these bolt holes, the bolt holes being disposed at positions corresponding to the flange surfaces for the plurality of use pressures.
18. The gasket according to claim 17, wherein the gasket main body has a plurality of knobs for hanging, and these knobs are provided on an extended line of a center line of the gasket main body and at positions where the bolt holes are assigned to support the flange surfaces for different use pressures.
19. The gasket according to claim 17, wherein bolt holes other than the bolt holes as reference positions are coated with a thin-film shielding part, and slit parts for bolt insertion are formed in this shielding part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(37) In the following, embodiments of the gasket and the flange connection structure for the plumbing instrument using the same in the present invention are described based on the drawings. Depicted in
(38) The repair valve depicted in
(39) Note that the plumbing instrument is a valve, straight pipe, or deformed pipe having a flange coupling and the flange surface in the present embodiment is a surface which the gasket main body 10 makes sealed contact with.
(40) The gasket main body 10 is attachably provided to the flange surface of the above-described external coupling 5, that is, the flange surface 20 in a flat seat shape (Raised Face: RF-shape), the flange surface 22 of a full-flat seat shape (Flat Face: FF-shape), or the flange surface 21 of a grooved shape (Grooved Face: GF shape) and, more specifically, is used for RF-shape-RF-shape connection between the RF-shape flange surfaces 20, RF-shape-GF-shape connection between the RF-shape flange surface 20 and the GF-shape flange surface 21, or FF-shape-FF-shape connection between the FF-shape flange surfaces 22. These combinations are selected depending on the use pressure (nominal pressure) of a fluid. Generally, RF-shape-RF-shape is used when the use pressure is 7.5 K (for 0.75 MPa), RF-shape-GF-shape is used when the use pressure is 7.5 K, 10 K (for 1.0 MPa), 16 K (for 1.6 MPa), or 20 K (2.0 MPa). In the flange surfaces 20 to 22 as attachment target surfaces, bolt holes 11 for flange connection are formed equidistantly with pitches in accordance with the use pressure. Via these bolt holes 11, the respective flange surfaces are connected with bolt nuts 12.
(41) In
(42) As depicted in
(43) Both surfaces of the gasket main body 10 are provided in a symmetrical shape, and both surfaces of the coating part 31 are each provided with an annular seal surface 32. On an outer peripheral side of the annular seal surface 32, an extended mounting part 33 for mounting to the flange surface 20 (, flange surface 22), 21 is integrally provided. In this extended mounting part 33, bolt holes 34, 35, 36 for mounting to the flange surface 20, 21 are provided at a plurality of locations. In this manner, the gasket main bodies 10 are provided so as to have both surfaces in a symmetrical shape. Note that the annular seal surface 32 is a surface in contact with the flange surface 20.
(44) In
(45) The core 30 has an outer diameter DS provided so as to match a minimum outer diameter of a flange surface among the RF-shape flange surface 20 (, the FF-shape flange surface 22) and the GF-shape flange surface 21, the outer diameter of the flange surface 20, 21 with a use pressure of 1.0 MPa in the present embodiment. The core 30 can be omitted and, in this case, the gasket main body is integrally formed by using an elastic material (not depicted).
(46) In
(47) Between the extended mounting part 33 and the annular seal surface 32, a step part 39 is formed. Via this step part 39, the extended mounting part 33 is provided thinly than the annular seal surface 32.
(48) Both surfaces of the gasket main body 10 are each provided with an annular protrusion 40 concentrically so as to protrude from the annular seal surface 32, 32. The annular protrusion 40 has a substantially triangular sectional shape, and is a fit-in portion which makes contact with at least either one of an inner edge 23a or an outer edge 23b of the annular groove 23 of the GF-shape flange surface 21 and fits in this annular groove 23. In the present embodiment, the protrusion is provided so as to be able to make contact with the inner edge 23a and fit in the annular groove 23, and this allows the gasket main body 10 to be attached in a positioned state when the gasket main body 10 is attached to the GF-shape flange surface 21.
(49) Together with this, the annular protrusions 40 are seal portions for pressure contact with the RF-shape flange surface 20 and the FF-shape flange surface 22 described further below. With this, when the gasket main body 10 is attached to the RF-shape flange surface 20 and the FF-shape flange surface 22, sealability is provided by these flange surfaces 20 and 22 and the annular protrusions 40.
(50) As depicted in
(51) In
(52) On the outer peripheral side with respect to the recessed parts 44, a plurality of groove parts 45, 45 are formed concentrically in surfaces opposing to the flange surfaces 20 and 21. Between these groove parts 45, a narrow-width annular seal part 46 is provided. The annular seal part 46 can make pressure contact with the RF-shape flange surface 20 (, the FF-shape flange surface 22) or the GF-shape flange surface 21 at the time of attachment of the gasket main body 10. While the number of groove parts 45 is two in the present embodiment, three or more groove parts 45 may be provided.
(53) In this case, a plurality of annular seal parts 46 are formed.
(54) In
(55) In the extended mounting part 33, the bolt holes 34 to 36 are formed at a plurality of locations on the same center line in accordance with the position of the notched parts 37 of the core 30. These bolt holes 34 to 36 are provided by different pitch circles in accordance with a plurality of use pressures. For example, the bolt holes 34 are provided by a pitch circle for bolts/nuts for a use pressure of 0.75 MPa, the bolt holes 35 are provided by a pitch circle for bolts/nuts for a use pressure of 1.0 MPa, and the bolt holes 36 are provided by a pitch circle for bolts/nuts for a use pressure of 1.6 MPa. The bolt holes 35 and 36 for the use pressures of 1.0 MPa and 1.6 MPa are arranged to be superposed on the same center line at the same pitch angle and, in these cases, fastening and fixing are performed with eight sets of bolts/nuts 12. In the case of the use pressure of 0.75 MPa, fastening and fixing are performed with four sets of bolts/nuts 12.
(56) Also, since the notched parts 37 of
(57) On the extended mounting part 33 in the outer peripheral direction, arc-shaped lug parts 50 are formed by extension. This lug parts 50 are provided in a step-like shape in accordance with the difference among the plurality of use pressures so that the outer edges of the lug parts 50 match different flange outer diameters. On the surface of the extended mounting part 33 including the lug parts 50, indicating parts 51, 52, and 53 are provided. These indicating parts 51 to 53 are provided at positions indicating the positions of the outer diameters in accordance with the use pressures of the RF-shape flange surface 20 (FF-shape flange surface 22), and the GF-shape flange surface 21 for the plurality of use pressures.
(58) In the present embodiment, the outer edge of the extended mounting part 33 forms the indicating parts 51 for a flange diameter for the use pressure of 1.0 MPa, and these indicating parts 51 match the flange surface for the use pressure of 1.0 MPa. Portions with their diameter increased by one step more than the extended mounting part 33 at the lug parts 50 are provided with the indicating parts 52 for a flange diameter for the use pressure of 1.6 MPa, and these indicating parts 52 match the flange surface for the use pressure of 1.6 MPa indicated by one-dot-chain lines. The outer edge of the lug parts 50 on the diameter-increased side with respect to the indicating parts 52 is provided with the indicating parts 53 for a flange diameter for the use pressure of 0.75 MPa, and these indicating parts 53 match the flange surface for the use pressure of 0.75 MPa indicated by two-dot-chain lines. Among these, for example, on the indicating parts 51 for the use pressure of 1.0 MPa, numerical values of pressure are indicated not depicted. The indicating parts 53 and 52 for the use pressures of 0.75 MPa and 1.6 MPa are each indicated by a numerical value of pressure not depicted and an arc representing the outer diameter of the flange surface.
(59) The lug parts 50 are formed at four locations of the gasket main body 10. With these lug parts 50 and portions interposed between the lug parts 50, four sets of the indicating parts 53, 51, and 52 for the use pressures of 0.75 MPa, 1.0 MPa, and 1.6 MPa, respectively, are provided at four locations.
(60) Furthermore, as depicted in the drawings, a tab part 55 is formed by extending from at least the lug part 50 at one location, and attachment can be made by pinching this tab part 55. In this embodiment, when the tab part 55 of the gasket main body 10 is pinched for sagging to the horizontally-piped flange surface, the bolt holes 35 and 36 for the use pressures 10 K and 16 K match the positions of the bolt holes 11 of the flange surface.
(61) Note that while the gasket main body 10 supports the flange surfaces for the use pressures of 0.75 MPa, 1.0 MPa, and 1.6 MPa in this embodiment, the gasket main body 10 can be provided in a manner similar to the above for other pressures and foreign standards other than standards such as JIS and JWWA.
(62) Next, the flange connection structure for the plumbing instrument using the above-described gasket main body and its operation are described.
(63) The repair valve main body 1 as a plumbing instrument depicted in
(64) In this case, either one or both of the annular protrusions 40 fit in the annular groove 23 as being in contact with at least either the inner edge 23a or the outer edge 23b of the annular groove 23 of the GF-shape flange surface 21 or either one or both of the annular protrusions 40 is flange-connected as making pressure contact with the RF-shape flange surface 20 or the FF-shape flange surface 22.
(65) In
(66) In this case, when the gasket main body 10 is placed on the GF-shape flange surface 21, the annular protrusion 40 is in a state of fitting in the annular groove 23 as being in contact with the inner edge 23a of the annular groove 23. This makes the gasket main body 10 arranged at a predetermined position of the GF-shape flange surface 21. Moreover, as depicted in
(67) Furthermore, here, since the inner edge 23a of the annular groove 23 serves as a dimensional reference, attachment to the flange surface 21 can be made in an appropriate state while the flange main body 10 is being centered via the contact of the annular protrusion 40.
(68) From this, in the case of the vertical plumbing depicted in
(69) In this state, flange connection can be made by fastening with the bolts/nuts 12 via the bolt holes 11 and the bolt holes 34 to 36 of the extended mounting part 33.
(70) At that occasion, even if the outer diameter of the flange surface is varied depending on the type of the flange surface or the difference in use pressure, the extended mounting part 33 in accordance with the outer diameter of each flange surface is provided, and the appropriate extended mounting part 33 supports the outer diameter of each of various flange surfaces and thus can be used in a shared manner for various flange surface. Although not depicted, also in the case of horizontal plumbing, if the gasket main body 10 is attached as the annular protrusion 40 fits in the annular groove 23, positioning and attachment are made in a manner similar to that of the vertical plumbing, and flange connection can be made by fastening with the bolts/nuts 12.
(71) As depicted in
(72) From these, on the GF-shape flange surface 21 side, the annular seal surface 32 of the gasket main body 10 and the flange surface 21 are adhered and sealed with small contact areas on the inner peripheral side and the outer peripheral side across the annular groove 23, thereby improving sealability. Here, in particular, high seal surface pressure can be ensured with the diameter-increased seal surface 21b on the outer peripheral side, thereby reliably preventing water leakage.
(73) On the other hand, on the RF-shape flange surface 20 side after flange connection, the annular protrusion 40 of the gasket main body 10 is elastically deformed from a state indicated by a two-dot-chain line to be compressed and sealed to the flange surface 20, and can thereby locally increase these surface pressures and improve sealing performance. Here, with the elastically-deformed annular protrusion 40 relieved into the recessed parts 43 and 44 on both sides of the annular protrusion 40, an occurrence of cracking and rapture of the annular protrusion 40 can be prevented and, by extension, deterioration of the entire coating part 31 can be prevented and sealing performance by the gasket main body 10 can be maintained.
(74) Furthermore, as with the GF-shape flange surface 21 side, the outer peripheral side of the gasket main body 10 centered on the annular seal part 46 makes pressure contact with and seals the diameter-increased seal surface 21b with a small contact area, thereby providing high sealability.
(75) With the extended mounting part 33 provided via the step part 39 so as to be thinner than the annular seal surface 32, a contact between the extended mounting part 33 and the flange surfaces 20 and 21 is prevented by taking the step part 39 as a boundary, and the contact areas (seal areas) between the annular seal surface 32 and the flange surfaces 20 and 21 are restricted to a predetermined size. This small contact area allows uniform sealing between both surfaces of the gasket main body 10 and the flange surfaces 20 and 21 with high surface pressure force and, even when the FF-shape flange surfaces 22 are connected, a water cutoff function equivalent to that of pressure contact and sealing to the RF-shape flange surface 20 is provided.
(76) As depicted in
(77) The same goes for the flange surfaces 20 and 21 for the use pressure of 1.0 MPa indicated by a broken line and the flange surfaces 20 and 21 for the use pressure of 1.6 MPa indicated by a one-dot-chain line. With the indicating parts 51 and 52 of the lug part 50 each matched with the outer periphery of the flange surfaces 20 and 21, the gasket main body 10 can be arranged as being in a centered state, and flange connection can be made while sealing is reliably made in this state.
(78) With an outer diameter DS of the core 30 being set as an outer diameter slightly smaller than the minimum outer diameter of the flange surface of the RF-shape flange surface 20 and the GF-shape flange surface 21 for the use pressure of 1.0 MPa, connection can be made for any of the use pressures of 0.75 MPa, 1.0 MPa, and 1.6 MPa, with the core 30 interposed between the flange surfaces 20 (21). After flange connection, the annular seal surface 32 can be sealed to the flange surfaces 20 and 21 as being reinforced by the core 30, and deformation of the GF-shape flange surface 21 to the annular groove 23 side is prevented. Sealability by the annular seal surface 32 with respect to the flange surfaces 20 and 21 is ensured, and also an unnecessary step-shaped lug part 50 extending off the outer diameter of the flange surfaces 20 and 21 is cut off, thereby supporting flange surfaces with a plurality of use pressures.
(79) In addition to this, by cutting off the lug part 50, a flange heat insulator, a flange fixture, and so forth not depicted can be easily mounted.
(80) In
(81) In
(82) In
(83) In
(84) From the above, the gasket main body 10 can be used in a shared manner and attached for any of the RF-shape flange surface 20, the GF-shape flange surface 21, and the FF-shape flange surface 22. Furthermore, the gasket main body 10 can be used in a shared manner when these are connected in different combinations. In either case, since the both surfaces of the gasket main body 10 have a symmetrical shape, attachment can be made irrespectively of the front/back orientation. This allows a worker to perform quick operation without confusion at the time of installation and reliably perform water cutoff.
(85) In
(86) In
(87) In
(88) In either case, as with the annular protrusion 40 of
(89) In
(90) In this gasket main body 80, bolt holes 81 formed by superposing pitch circles with a plurality of use pressures and bolt holes with different hole diameters and hole counts on the same center line are arranged in a rotationally symmetrical manner. The bolt holes 81 supporting use pressures of 0.75 MPa, 1.0 MPa, and 1.6 MPa are aggregated to one set. As depicted in
(91) This can improve the strength of the core 82 with the minimum number of bolt holes 81 and notched parts 83, and also allows easy machining of these bolt holes 81 and notched parts 83. Also, erroneous selection of the bolt hole 81 for use can be prevented.
(92) In
(93) In this gasket main body 120, as with the gasket main body 80 of
(94) Furthermore, in this gasket main body 120, a plurality of tab parts 121 are provided at positions where the bolt holes 81 can be matched with the positions of the bolt holes 11 in the flange surfaces. To attached the gasket main body 120 to a horizontally-piped flange surface, with any of the plurality of tab parts 121 in accordance with the use pressure being pinched and sagged, the positions of the bolt holes 81 can be matched with the bolt holes 11 in accordance with the use pressure formed in the flange surface as an attachment target surface.
(95) With this, by pinching the appropriate tab part 121 to sag the gasket main body 120, this gasket main body 10 can be accurately arranged onto the flange surface, and can be easily mounted with bolts/nuts without errors about the fastening positions. Therefore, erroneous attachment of the gasket main body 120 and uneven clamping can be avoided, and high sealability can be provided.
(96) In
(97) In a gasket main body 90, as depicted in
(98) In
(99) In a gasket main body 100, as depicted in
(100) In
(101) In a gasket main body 110, as depicted in
(102) As described above, irrespectively of the processing means and processing positions of the annular protrusions, various processing means other than these can form annular protrusions that can be pressure-contacted and sealed at any position on the flange surface.
(103) In
(104) This gasket main body 130 is a gasket supporting a 7.5 K flange. A core 131 depicted in
(105) Since the gasket main body 130 supports the 7.5 K flange, the diameter of the core 131 is matched with the outer diameter of this flange surface. As depicted in
(106) When the core 131 formed as described above is coated with the coating part 31 to configure the gasket main body 130, as depicted in
(107) Next, an effect of providing the notched parts 132 to the core 131 and forming the bolt holes 133 of the gasket main body 130 in a rubber lining part integrally extended from the coating part 31 is described.
(108)
(109)
(110) This phenomenon occurs every time the bolt 135 is inserted into the GF-shape flange 2, the gasket main body 130, and the RF-shape flange 1. Therefore, when insertion of the bolts 135 into all bolt holes 11 of the flanges 1 and 2 is completed, the positions of all of the bolts 135 are fixed, as being each pressed onto the wall surface of the bolt hole 11 in the flange center direction, and forces pressing the gasket main body 130 to the flange center direction are balanced to make the center of the gasket main body 130 and the center of the flanges matched. Thus, after all of the bolts are inserted into the RF-shape flange 1, the gasket main body 130, and the GF-shape flange 2, works such as centering for these are not required. Only simply by fastening nuts 136 to the bolts 135, the gasket main body 130, the RF-shape flange 1, and the GF-shape flange 2 are connected as being center-adjusted, and a connection state depicted in
(111) Also, as described above, when the bolts 135 are inserted into the bolt holes 11 of the flanges 1 and 2, the stretched extended mounting part 33 generates a pressing force pressing the bolts 135 to the flange center direction, and fixes the bolts 135 as being each pressed onto the wall surface of the bolt hole 11 in the flange center direction. Therefore, the bolts 135 do not fall even before the nuts 136 are fastened, the bolts 135 do not fall, and workability is improved.
(112) In
(113) A difference between the gasket main body 140 of the present drawing and the gasket main body 120 of
(114) As depicted in
(115) As depicted in
(116) Therefore, for example, when the flange for the use pressure of 1.0 MPa is connected by using the gasket main body 140, the lug parts 50 positioned on the outer peripheral side with respect to the slit part 141 extend off around the flange. If a heat insulator or aseismic reinforcement fixture is required to be attached to this portion around the flange where the lug parts 50 extend off, it is required to cut off and remove the extended lug parts 50 in order to prevent interference with these. Since the slit part 141 is formed in the gasket main body 140, the lug parts 50 positioned on the outer peripheral side with respect to the slit part 141 is simply pulled and torn away by hand along the slit part 141, the extended lug parts 50 can be cut off without using a tool such as scissors or a cutter. Also, when the gasket main body 140 is used for the flange for the use pressure of 1.6 MPa, the extended lug parts 50 can be cut off and removed along the slit part 142. When the gasket main body 140 is used for the flange for the use pressure of 0.75 MPa, the tab parts 121 extending off can be cut off and removed along the slit part 142.
(117) Note that as for the slit parts, it is not necessarily required to provide three types as depicted in
(118) As described above, the gasket in the present invention can not only be used in a shared manner even for flanges of different types and sizes but also be attached as being centered in accordance with the flange to be connected. Therefore, the effect of facilitating the gasket attachment work is significant, and its use value is high.
(119) In
(120) A gasket main body 150 in the present embodiment in the case of a nominal diameter of plumbing of 150 is described, and the flange of this plumbing is based on dimensions conforming to Japan Water Works Association, JWWA, G 114:2015, Ductile Deformed Pipe for Water Works, Table A. 23, Table A. 24, and Table A. 25.
(121) The gasket main body 150 is coated with a coating part 151 made of an elastic material such as rubber from a core not depicted, and is formed in a substantially annular shape. The core may be omitted and, in that case, the gasket main body 150 is integrally molded of an elastic material.
(122) Both surfaces of the coating part 151 of the gasket main body 150 are each provided with an annular seal surface 152. This annular seal surface 152 is provided in a shape so as to be able to make contact with flange surfaces 20, 21, and 22 of different modes, such as an RF flange surface and an FF flange surface. With this annular seal surface 152 being sealed, the gasket main body 150 is mounted.
(123) On the outer peripheral side of the annular seal surface 152, an extended mounting part 153 for mounting on the flange surface is integrally provided. The extended mounting part 153 is configured of a plurality of different diameters in accordance with flange surfaces with a plurality of use pressures and, in the present embodiment, is formed as being extended in accordance with the outer diameter of the entire surface of the flange part 5 of an RF shape or FF shape. The extended mounting part 153 is provided to have a diameter larger than at least that of pitch circle of bolt holes 160 to 162 described below. Via this extended mounting part 153, the gasket main body 150 is mounted with the bolts/nuts 6 between the flange surfaces, and is provided as a full-flat-shape gasket so as to be able to be used in a shared manner for flange surfaces of different modes.
(124) The extended mounting part 153 is provided with the bolt holes 160, 161, and 162 at a plurality of locations for mounting on the flange surfaces. The bolt hole 160 to 162 are disposed at a plurality of positions with the plurality of different pitch circles DP1, DP2, and DP3 on the same center line so as to allow one gasket main body 150 to be able to support the flange surfaces 20 to 22 with the plurality of use pressures.
(125) Specifically, in
(126) Among the bolt holes 160, 161, and 162 on the respective pitch circles, the bolt holes 160, 161, and 162 at at least two locations are commonized as positions serving as a reference for the gasket main body 150 and are provided as bolt holes 165. With reference to these two bolt holes 165, the other bolt holes 160 to 162 are disposed at positions corresponding to flange surfaces with a plurality of use pressures. In the present example, in the state of
(127) Furthermore, as with the above-described case, arc-shaped lug parts 166 are formed in the outer peripheral direction of the extended mounting part 153. On the surface of the extended mounting part 153 including the lug part 166, flange outer diameter indicating part 170, 171, and 172 are provided. These flange outer diameter indicating parts 170 to 172 are provided at positions indicating the positions of outer diameters in accordance with the use pressures of the flange surfaces for the plurality of use pressures.
(128) In the present embodiment, the outer edge of the extended mounting part 153 is provided as the flange outer diameter indicating parts 170 for the use pressure of 1.0 MPa, and these flange outer diameter indicating parts 170 match the flange surface for the use pressure of 1.0 MPa. Portions with their diameter increased by one step more than the extended mounting part 153 at the lug parts 166 are provided with the flange outer diameter indicating parts 171 for a flange diameter for the use pressure of 0.75 MPa, and these flange outer diameter indicating parts 171 match the flange surface for the use pressure of 0.75 MPa. The outer edge of the lug parts 166 on the diameter-increased side with respect to the flange outer diameter indicating parts 171 is provided with the flange outer diameter indicating parts 172 for a flange diameter for the use pressure of 1.6 MPa, and these flange outer diameter indicating parts 172 match the flange surface for the use pressure of 1.6 MPa.
(129) Near an upper portion of the gasket main body 150, three knobs 180, 181, and 182 for hanging are provided so as to be extended from the lug part 166, thereby allowing the gasket main body 150 to be positioned to the flange surface as being hung by pinching each of the knobs 180 to 182. The knobs 180 to 182 are provided on an extended line of each center line L of the gasket main body 150 and at positions where the bolt holes 165 and the bolt holes 160 to 162 are assigned to support the flange surfaces for different use pressures. That is, when the gasket main body 150 is sagged to the horizontally-piped flange surface by pinching the knobs 180 to 182, the bolt holes 160 to 162 in accordance with the respective knobs 180 to 182 match the positions of the bolt holes 11 of
(130) Depicted in
(131)
(132)
(133) As these, by matching the bolt holes 165 at two locations of the gasket main body 150 defined as a reference in advance with the bolt holes 11 of the flange surfaces 20, 21, and 22 for the respective use pressures, all of the remaining bolt holes required for fastening can be easily matched with the bolt holes 11 of the flange surface.
(134) In
(135) A gasket main body 190 of this embodiment is used for flange connection of plumbing of a nominal diameter of 200. Among the bolt holes 160 to 162 provided to this gasket main body 190, bolt holes 191 at four locations indicated by cross hatching are provided at positions serving as a reference for the gasket main body 190. With reference to these bolt holes 191, the bolt holes 160 to 162 are disposed at positions corresponding to the flange surfaces for the plurality of use pressures. Also, the gasket main body 190 is provided with two knobs 192 and 193 for hanging.
(136) The bolt holes 160 for the use pressure of 0.75 MPa of
(137) Depicted in
(138)
(139)
(140)
(141) In a gasket main body 200 of this embodiment, as with the gasket main body 150 of
(142) The slit parts 202 are formed with the number of slits, slit positions, and so forth allowing insertion of the bolts/nuts 6 arranged in predetermined holes in accordance with the use pressure into the respective bolt holes in a centered state. That is, when bolt holes for a plurality of use pressures overlap into one, for the bolts/nuts 6 for the respective use pressures with different fastening positions, the slit parts 202 capable of guiding the respective bolts/nuts 6 to predetermined fastening positions as being centered is formed in one bolt hole.
(143) On the other hand, the reference bolt holes 165 are not provided with the shielding part 201, and therefore can be easily distinguished from the bolt holes 160 to 162 when the shielding part is provided.
(144) From these, when the gasket main body 200 is matched with the flange surface, irrespectively of the difference in nominal pressure, the bolt holes 165 at the reference positions can be matched with the bolt holes 11 in the flange surfaces as being easily visually recognized and, in this state, the gasket main body 200 can be accurately fixed between these flange surfaces with the bolts/nuts 6.
(145) The shielding part 201 may be thickened to increase the strength, or the shapes of the slit parts 202 may be adjusted. When the slit part 202 is provided, in particular, for example, at the time of vertical piping in which the bolts 6 tend to fall, the bolt 6 inserted in the bolt hole from below the flange surface is interposed in this slip part 202 to retain that position, thereby providing a function of preventing the bolt 6 from falling.
(146) In this case, the bolt 6 is inserted into the bolt holes 11 in the flange surfaces as being guided to the center of the bolt holes in accordance with the plurality of use pressures via the slit part 202. In this manner, the plurality of bolts 6 as concentrically arranged with respect to the centers of the flange surfaces 11 are inserted into the respective bolt holes 11. This makes the gasket main body 200 positioned to the flange surfaces so that the centers of the respective bolt holes follow the centers of the respective bolts 6.
(147) As a result, the center of the gasket main body 200 can be adjusted via the respective bolt holes with the bolts 6 arrayed concentrically with the centers of the flange surfaces, and can be mounted as being centered at the centers of the flange surfaces. This centering function can be provided also for any of the general RF flange surface and the FF flange surface.
(148) Furthermore, also at the time of horizontal piping, the gasket main body 200 can be attached as being centered by the above-described function. In this case, the gasket main body 200 can be prevented from being positionally shifted to a lower direction due to gravity.
(149) When the shielding part 201 is provided with the slit part 202, the slit parts 202 are provided in the shielding part 201, in accordance with the shapes of the bolt holes used singly or in a shared manner depending on the difference in use pressure, the number of slit parts 202 is preferably increased or the positions where the slip parts 202 are formed are preferably changed. In this case, weakening resistance when the bolts 6 are inserted eliminates a fear of inhibition of insertion of the bolts 6. On the other hand, also by decreasing the number of slit parts 202, the resistance at the time of insertion of the bolts 6 can be strengthened. With this, the bolts 6 can be retained, and the falling prevention function can be enhanced. In either case, it is preferable to clarify the difference from the bolt holes 165 without the shielding part 201 provided and enhance viewability.
(150) While the shielding part 201 is provided on an insertion side (upper side in the drawing) of the bolt holes 160 to 162 in
(151) In
(152) In a gasket main body 210 of this embodiment, the bolt holes 165 as a reference are provided at two locations, and knobs 211 also having a function of a lug part are provided at positions matching the outer diameter for the use pressure of 1.6 MPa (16 K) on the outer peripheral side of these bolt holes 165. At the time of use to vertical plumbing, positioning is performed by holding these knobs 211, and making a mistake about the positions of the reference bolt holes 165 can thus be prevented.
(153) Furthermore, at the lowermost position in the drawing, a lug part 212 having an arc-shaped outer edge substantially identical to the outer diameter for the use pressure of 16 K is formed to protrude. At the time of attachment of the gasket main body 210, in addition to the above-described two knobs 211, 211, this lug part 212 is positioned to the outer diameter for 16 K. With positioning at these three locations on the circumference, the gasket main body 210 can be attached as being accurately centered.
(154) On the outermost peripheral side of the gasket main body 210, the lug part 166 for the use pressure of 0.75 MPa (7.5 K) is formed over a wide range. In this manner, by increasing the lug part 166 in the range of the outer diameter portion for 7.5 K most frequently used, positioning of the gasket main body 210 for the use pressure of 7.5 K can be easily performed.
(155)
(156) In a gasket main body 220 of this embodiment, a seal member 221 for blocking which blocks the bolt holes 160 to 162 other than the bolt holes 165 as reference positions is affixably provided. In this seal member 221, slit parts 222 for bolt insertion are formed.
(157) In the seal member 221, a shielding part 223 is provided at the positions of the bolt holes 160 to 162 other than the bolt holes 165 at reference positions. In this shielding part 223, slit parts 222 in a shape similar to that of the gasket main body 200 of
(158) Furthermore, as depicted in a sixteenth embodiment of the gasket of the present invention depicted in
(159) When the above-described seal members 221 and 231 are used, to enhance the affixing power, the surface of each of the gasket main bodies 220 and 230 is desirably coated with clear resin. Also, adhesion properties of the seal members 221 and 231 after affixing and at the time of long-term storage are maintained, and the adhesion power is required to be capable of preventing peeling off due to degradation in adhesion properties or a decrease in adhesion properties due to deterioration with time.
(160) In
(161) In a gasket main body 240 of this embodiment, a seal member 241 depicted in
(162) Furthermore, as depicted in an eighteenth embodiment of the gasket of the present invention in
(163) In
(164) In this embodiment, the gasket main body 150 of
(165) On the other hand, in
(166) Like these, when the annular protrusion 250 or the annular recess 251 is provided on the circumferential edge of the bolt hole 165 as a reference, the worker can easily recognize the bolt hole 165 by visually recognizing these or based on the feeling when touching these by hand. Other than these annular protrusion 250 and annular recess 251, for example, the circumferential edge of the bolt hole 165 may be colored with ink or the like not depicted.
(167) In
(168) In a gasket main body 260 of this embodiment, tags 261 as marks, which are members separate from the gasket main body 260 and can be visually recognized from outside, are removably mounted to the bolt holes 165 at two locations as reference positions. When these tags 261 are provided to the reference bolt holes 165, the worker can easily recognize the reference bolt holes 165. The tags 261 are formed of an easily-removable material such as paper and, furthermore, are each preferably provided with a slit not depicted near the root of the tag 261. When the tag 261 is provided, it is required to consider an installation space for this tag 261 in advance, prevent the tag 261 from falling off at the time of transportation, and also prevent inhibition of insertion of the bolt 6. The tag 261 can be easily mounted by retrofitting after molding of the gasket main body 260.
(169) In
(170) In a gasket main body 270 of this embodiment, tags 271 as marks are integrally formed with the gasket main body 270 near the bolt holes 165 at two locations as reference positions. Also in this case, as with the gasket main body 260 of
(171) Note that while the gasket with bolt holes as reference positions at two locations has been described in each of the above-described embodiments, various modifications can be made similarly on a gasket with bolt holes at reference positions at four locations.
(172) Also, the bolt holes at the reference positions can also be recognized by recognition means other than the above, and any bolt-hole recognition means can be used.
(173) While the embodiments of the present invention have been described in detail, the present invention is not limited to the description of the above embodiments, and can be variously modified in a range not deviating from the spirit of the invention described in claims in the present invention.
REFERENCE SIGNS LIST
(174) 1 repair valve main body (plumbing instrument) 2 riser pipe 3 air valve (fire hydrant, short pipe) 5 coupling part 10 gasket main body 11 bolt hole 12 bolt/nut 20 RF-shape (Raised Face Type) flange surface 21 GF-shape (Grooved Face Type) flange surface 22 FF-shape (Flat Face Type) flange surface 23 annular groove 30, 131 core 31 coating part 32 annular seal surface 33 extended mounting part 34, 35, 36 133 bolt hole 37, 132 notched part 39 step part 40 annular protrusion 43, 44 recessed part 45 groove part 46 annular seal part 50 lug part 51, 52, 53 indicating part 55 tab part 88 notched part 141, 142, 143 recessed slit part 152 annular seal surface 160, 161, 162 bolt hole 165 bolt hole at a reference position 180, 181, 182 knob 201 shielding part 202 slit part DS outer diameter of a core L center line