Refrigerant flow path switch and air conditioner
10907871 ยท 2021-02-02
Assignee
Inventors
- Hiroki Kinoshita (Tokyo, JP)
- Kazuhiro TSUCHIHASHI (Tokyo, JP)
- Naoyuki Fushimi (Tokyo, JP)
- Toshiki Mochizuki (Tokyo, JP)
- Shuntaro Inoue (Tokyo, JP)
- Masayoshi Murofushi (Tokyo, JP)
- Yoshinori Iwashina (Tokyo, JP)
- Kazuhiko Tani (Tokyo, JP)
Cpc classification
F25B2313/0231
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2221/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/0233
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B47/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2313/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B41/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B47/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A refrigerant flow path switch arranged between an outdoor device and each of multiple indoor devices controls a refrigerant flow and is provided with a housing; a refrigerant flow path switching circuit having multiple refrigerant flow path switching circuits, wherein each refrigerant flow path switching circuit includes a high/low pressure gas pipe, a low pressure gas pipe, a high/low pressure electric valve provided at the high/low pressure gas pipe, and a low pressure electric valve provided at the low pressure gas pipe. A liquid pipe assembly is arranged in the housing and has multiple liquid pipes connected to the multiple indoor devices. A first divider plate is provided between adjacent ones of the refrigerant flow path switching circuits and divides an internal space of the housing such that a space divided by the first divider plate is in a substantially cubic shape, which is filled with a foaming agent.
Claims
1. A refrigerant flow path switch, disposed between an outdoor device and each of a plurality of indoor devices, configured to control a refrigerant flow, comprising: a housing, comprising: a bottom plate; two first side plates parallel to one another; two second side plates parallel to one another; an upper plate; and an internal upper plate parallel to the upper plate; a refrigerant flow path switching circuit assembly disposed in the housing and having a plurality of refrigerant flow path switching circuits, each refrigerant flow path switching circuit including a high/low pressure gas pipe, a low pressure gas pipe, a high/low pressure electric valve provided at the high/low pressure gas pipe, and a low pressure electric valve provided at the low pressure gas pipe; a liquid pipe assembly disposed in the housing and having a plurality of liquid pipes connected to the multiple indoor devices; and a first divider plate disposed between adjacent refrigerant flow path switching circuits in the housing and configured to divide an internal space of the housing, wherein the internal space of the housing is divided by the first divider plate and a divided space is filled with a foaming agent, and wherein the internal upper plate is perpendicular to the first divider plate and disposed at a height higher than an uppermost top edge of the first divider plate, and in each refrigerant flow path switching circuit, part of the high/low pressure gas pipe, part of the low pressure gas pipe, the high/low pressure electric valve, and the low pressure electric valve are disposed above the internal upper plate.
2. The refrigerant flow path switch according to claim 1, further comprising: a plurality of first divider plates including the first divider plate, wherein multiple refrigerant flow path switching circuits are disposed between adjacent first divider plates.
3. The refrigerant flow path switch according to claim 2, wherein four refrigerant flow path switching circuits are disposed between adjacent first divider plates.
4. The refrigerant flow path switch according to claim 1, further comprising: a second divider plate provided in the housing and configured to separate the refrigerant flow path switching circuit assembly and the liquid pipe assembly, wherein the internal space of the housing is divided by the first divider plate and the second divider plate, and the divided space is filled with the foaming agent.
5. An air conditioner comprising: an outdoor device; multiple indoor devices; and the refrigerant flow path switch according to claim 1, wherein the refrigerant flow path switch is disposed between the outdoor device and each of the multiple indoor devices to control a refrigerant flow.
6. A refrigerant flow path switch, disposed between an outdoor device and each of a plurality of indoor devices, configured to control a refrigerant flow, comprising: a housing, comprising: a bottom plate; two first side plates parallel to one another; two second side plates parallel to one another; an upper plate; and an internal upper plate parallel to the upper plate; a refrigerant flow path switching circuit assembly disposed in the housing and having multiple refrigerant flow path switching circuits, each refrigerant flow path switching circuit including a high/low pressure gas pipe, a low pressure gas pipe, a high/low pressure electric valve provided at the high/low pressure gas pipe, and a low pressure electric valve provided at the low pressure gas pipe; a liquid pipe assembly disposed in the housing and having a plurality of liquid pipes connected to the multiple indoor devices; and a first divider plate disposed between adjacent refrigerant flow path switching circuits in the housing and configured to divide an internal space of the housing, wherein the internal upper plate is perpendicular to the first divider plate and disposed at a height higher than an uppermost top edge of the first divider plate, wherein the housing further comprises a second divider plate separating the housing into a first region and a second region, wherein the first region of the internal space of the housing is divided by the first divider plate, includes the refrigerant flow path switching circuit assembly, and a divided space of the first region divided by the first divider plate is filled with a heat insulating member, and wherein the liquid pipe assembly is disposed in the second region, and in each refrigerant flow path switching circuit, part of the high/low pressure gas pipe, part of the low pressure gas pipe, the high/low pressure electric valve, and the low pressure electric valve are disposed above the internal upper plate.
7. The refrigerant flow path switch according to claim 6, wherein the refrigerant flow path switching circuit assembly and the liquid pipe assembly are separated from each other in the housing.
8. The refrigerant flow path switch according to claim 6, wherein the second region is bound by at least the second divider plate, the bottom plate, and one of the two first side plates.
9. An air conditioner comprising: an outdoor device; multiple indoor devices; and the refrigerant flow path switch according to claim 6, wherein the refrigerant flow path switch is disposed between the outdoor device and each of the multiple indoor devices to control a refrigerant flow.
10. The refrigerant flow path switch according to claim 1, wherein a first side of the first divider plate abuts one of the two first side plates and extends away from the one of the two first side plates, wherein the internal upper plate abuts the one of the two first side plates, and wherein the internal upper plate extends away from the one of the two first side plates further than the first divider plate.
11. The refrigerant flow path switch according to claim 6, wherein a first side of the first divider plate abuts one of the two first side plates and extends away from the one of the two first side plates, wherein the internal upper plate abuts the one of the two first side plates, and wherein the internal upper plate extends away from the one of the two first side plates further than the first divider plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(7) In the following detailed description, for purpose of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
(8) However, in the refrigerant flow path switch described in Japanese Patent No. 5282666, the divider plates divide the space for each refrigerant pipe assembly to form spaces. This leads to an increase in the number of divider plates and greater housing dimensions in addition to a weight increase, an increase in the number of times of foam charging, and a cost increase. Moreover, in the refrigerant flow path switch described in Japanese Patent No. 5282666, foam charging is performed for each refrigerant pipe assembly to fill an entire area in the casing. This leads to a greater amount of charged foaming agent.
(9) Thus, the present disclosure is intended to provide a refrigerant flow path switch configured so that the inside of a housing can be filled with a foaming agent without clearances and the number of times of foam charging and a charging amount can be reduced and an air conditioner. Moreover, the present disclosure is further intended to provide a refrigerant flow path switch configured so that a foaming agent charging amount can be reduced while occurrence of dew condensation is reduced and an air conditioner.
Solution to the Problems
(10) For accomplishing the above-described objectives, a refrigerant flow path switch according to one embodiment of the present disclosure is a refrigerant flow path switch arranged between an outdoor device and each of multiple indoor devices to control a refrigerant flow. The refrigerant flow path switch includes a housing; a refrigerant flow path switching circuit assembly arranged in the housing and having multiple refrigerant flow path switching circuits, each refrigerant flow path switching circuit including a high/low pressure gas pipe, a low pressure gas pipe, a high/low pressure electric valve provided at the high/low pressure gas pipe, and a low pressure electric valve provided at the low pressure gas pipe; a liquid pipe assembly arranged in the housing and having multiple liquid pipes connected to the multiple indoor devices; and a first divider plate provided between adjacent ones of the refrigerant flow path switching circuits in the housing and configured to divide an internal space of the housing. A space divided by the first divider plate is in a substantially cubic shape, and the divided space is filled with a foaming agent.
(11) Moreover, a refrigerant flow path switch according to one embodiment of the present disclosure is a refrigerant flow path switch arranged between an outdoor device and each of multiple indoor devices to control a refrigerant flow. The refrigerant flow path switch includes a housing including a first region and a second region; a refrigerant flow path switching circuit assembly arranged in the first region and having multiple refrigerant flow path switching circuits, each refrigerant flow path switching circuit including a high/low pressure gas pipe, a low pressure gas pipe, a high/low pressure electric valve provided at the high/low pressure gas pipe, and a low pressure electric valve provided at the low pressure gas pipe; a liquid pipe assembly arranged in the second region and having multiple liquid pipes connected to the multiple indoor devices; a divider plate configured to separate the first region and the second region; and a heat insulating member provided in the first region.
(12) According to the present embodiment, a refrigerant flow path switch configured so that the inside of a housing can be filled with a foaming agent without clearances and the number of times of foam charging and a charging amount can be reduced and an air conditioner can be provided. Moreover, according to the present embodiment, a refrigerant flow path switch configured so that a foaming agent charging amount can be reduced while occurrence of dew condensation is reduced and an air conditioner can be provided.
(13) Hereinafter, an embodiment (the present embodiment) of the present disclosure will be described with reference to the drawings. Note that each figure is schematic, and for the sake of easy grasping of the present embodiment, some of members might be omitted or simplified as necessary without departing from the gist of the present embodiment or might be visualized for illustrating an internal structure.
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(15) The air conditioner 100 is a simultaneous cooling-heating type multi air conditioner configured so that cooling and heating can be simultaneously performed for each indoor device 3.
(16) The air conditioner 100 includes the refrigerant flow path switch 1, an outdoor device 2, the multiple indoor devices 3 (3a, 3b, 3c, 3d), a first high/low pressure gas pipe 4, a first low pressure gas pipe 5, a first liquid pipe 6, first gas pipes 7 (7a, 7b, 7c, 7d), and second liquid pipes 8 (8a, 8b, 8c, 8d). The first high/low pressure gas pipe 4, the first low pressure gas pipe 5, and the first liquid pipe 6 connect the refrigerant flow path switch 1 and the outdoor device 2. The first gas pipes 7 connect the refrigerant flow path switch 1 and the multiple indoor devices 3. The second liquid pipes 8 connect the outdoor device 2 and the multiple indoor devices 3.
(17) The first high/low pressure gas pipe 4 is also called a discharge gas pipe, and the first low pressure gas pipe 5 is also called a suction gas pipe. Moreover, the refrigerant flow path switch 1 and the outdoor device 2 are connected to each other via three pipes of the first high/low pressure gas pipe 4, the first low pressure gas pipe 5, and the first liquid pipe 6, and therefore, the air conditioner 100 is a so-called three-pipe air conditioner.
(18) Although not shown in the figure, the outdoor device 2 includes a compressor configured to compress refrigerant to be supplied to the refrigerant flow path switch 1, two outdoor heat exchangers (a condenser and an evaporator) configured to exchange heat between outdoor air and refrigerant, an outdoor expansion valve configured to expand refrigerant before or after (varies according to cooling-centered or heating-centered operation) heat exchange in the outdoor heat exchanger, and a four-way valve configured to switch a refrigerant flow path according to the cooling-centered or heating-centered operation. Note that the first high/low pressure gas pipe 4 is configured switchable to a high pressure gas pipe or a low pressure gas pipe in the outdoor device 2 according to a four-way valve switching direction. The first low pressure gas pipe 5 is connected to a suction side of the compressor. The first liquid pipe 6 is connected to an expansion valve side of the outdoor heat exchanger (the condenser) of the outdoor device 2.
(19) Further, although not shown in the figure, the indoor device 3 includes an indoor heat exchanger configured to exchange heat between indoor air and refrigerant, and an indoor expansion valve configured to expand refrigerant before or after (varies according to an operation mode of the indoor device) heat exchange in the indoor heat exchanger.
(20) These components are connected to each other via the pipes, and refrigerant flows in the pipes. In this manner, a refrigeration cycle is formed between the outdoor device 2 and each indoor device 3. Specifically, in the refrigerant flow path switch 1 arranged between the outdoor device 2 and each indoor device 3, a flow direction of refrigerant to be supplied from the outdoor device 2 to the indoor device 3 is controlled, so that cooling and heating can be performed at the same time independently for the indoor devices 3.
(21) Next, the refrigerant flow path switch 1 will be described.
(22)
(23) As illustrated in
(24) In the refrigerant flow path switch 1 connected to the indoor devices 3 performing heating operation, it is controlled such that the high/low pressure electric valve 11 is opened to allow a flow in the second high/low pressure gas pipe 9 and the second gas pipe 13 and the low pressure electric valve 12 is closed to inhibit a flow in the second low pressure gas pipe 10 and the second gas pipe 13. Then, a flow from the second gas pipe 13 to the indoor devices 3 via the first gas pipes 7 is allowed. This refrigerant circuit of the refrigerant flow path switch 1 is taken as a refrigerant flow path switching circuit 14.
(25) The refrigerant circuit diagram of the refrigerant flow path switching circuit 14 illustrated in
(26) Next, the assembly-type refrigerant flow path switch 1 will be described based on
(27)
(28) As illustrated in
(29) As illustrated in
(30) The refrigerant flow path switching circuit assembly 15 is arranged in the first region X, and the liquid pipe assembly 16 is arranged in the second region Y.
(31) The refrigerant flow path switching circuit assembly 15 includes a high/low pressure common gas pipe 27, a low pressure common gas pipe 28, and multiple refrigerant flow path switching circuits 14 (14a). As described above, the refrigerant flow path switching circuit 14 includes the second high/low pressure gas pipe 9, the second low pressure gas pipe 10, the high/low pressure electric valve 11 (11a), the low pressure electric valve 12 (12a), and the second gas pipe 13. The high/low pressure common gas pipe 27 extends along the longitudinal direction of the housing 30, and is connected to the second high/low pressure gas pipe 9 of each refrigerant flow path switching circuit 14. The low pressure common gas pipe 28 extends along the longitudinal direction of the housing 30, and is connected to the second low pressure gas pipe 10 of each refrigerant flow path switching circuit 14. The second gas pipe 13 of each refrigerant flow path switching circuit 14 extends along the lateral direction of the housing 30, and is connected to the first gas pipes 7. In
(32) As illustrated in
(33) In the space A, at least part of the second high/low pressure gas pipe 9, at least part of the second low pressure gas pipe 10, the high/low pressure electric valve 11, the low pressure electric valve 12, and at least part of the second gas pipe 13 are positioned at an upper portion of the space A, and the heights of the first divider plates 18 and the second divider plate 17 are set lower than that of the upper portion of the space A. Moreover, as illustrated in
(34) As illustrated in
(35) The liquid pipe assembly 16 includes a common liquid pipe 16a and the multiple second liquid pipes 8 (8a), and is positioned below the second gas pipe 13. The common liquid pipe 16a extends along the longitudinal direction of the housing 30. Each second liquid pipe 8 is connected to the common liquid pipe 16a, and extends along the lateral direction of the housing 30. The multiple second liquid pipes 8 of the liquid pipe assembly 16 are not connected to the refrigerant flow path switching circuits 14 of the refrigerant flow path switching circuit assembly 15. That is, the refrigerant flow path switching circuit assembly 15 and the liquid pipe assembly 16 are configured independently of each other.
(36) As illustrated in
(37) The second liquid pipes 8 have a high pipe temperature, and therefore, there are less concerns on dew condensation. For reduction of a foam charging amount and shortening of a foam charging time, foam charging is not performed. Note that although the foaming agent is not charged, the periphery of the second liquid pipes 8 may be covered with a heat insulating member (e.g., EPT and polyethylene). Thus, in
(38) Each first divider plate 18 (18a, 18b) is provided between adjacent ones of the refrigerant flow path switching circuits 14, thereby forming the spaces A. In a case where no first divider plates 18 are provided, the space in the housing 30 is large. For this reason, the foaming agent is solidified before spreading across the entire space, leading to cavities in the housing 30. This leads to foaming failure. When the first divider plate 18 is, for all of the refrigerant flow path switching circuits 14, provided in each portion between adjacent ones of the refrigerant flow path switching circuits 14, the space is small, and an area targeted for foam charging is also small. For this reason, the foaming agent can be charged into every corner of the space. However, the number of first divider plates 18 is great. This leads to a greater number of first divider plates 18, a greater weight, and a higher cost. Further, foam charging needs to be performed for each refrigerant flow path switching circuit 14. This leads to a longer foam charging time and lower workability.
(39) On the other hand, in the present embodiment, the refrigerant flow path switching circuit assembly 15 is divided for every multiple (four) refrigerant flow path switching circuits 14 by the first divider plates 18. In this manner, the spaces A formed by such division are in the substantially cubic shape, and are filled with the foaming agent. Since the substantially cubic spaces A are formed as described above, the foaming agent uniformly expands each side, so that the inside of the spaces A can be filled without clearances. Thus, the number of first divider plates 18 can be reduced, and the number of times of foam charging and the charging amount can be reduced while charging failure is reduced. The upper view of the refrigerant flow path switch 1 of
(40) Moreover, as illustrated in
(41) Thus, a proper amount of liquid foaming agent is dripped in the space A, so that the amount of foaming agent leaking to adjacent spaces A can be, without the need for completely separating the spaces A, reduced while the foaming agent can be charged into every corner of the space A. With this configuration, it is not necessary to completely separate the spaces A adjacent to each other by the first divider plates 18, and therefore, an increase in the number of divider plates and a cost increase can be suppressed without the need for increasing divider plates from an upper direction. Note that the heat insulating materials 26 are bonded to the cutouts 18c of the first divider plates 18, and therefore, leakage of the foaming agent to adjacent spaces A is reduced.
(42) The inside of the housing 30 is divided into the first region X and the second region Y by the second divider plate 17, and only the first region X is filled with the foaming agent 21 as the heat insulating member. Thus, the amount of foaming agent to be charged can be reduced. Consequently, the low-cost refrigerant flow path switch 1 can be provided, and therefore, the cost of the air conditioner 100 can be reduced.
(43) Note that the present embodiment is not limited to the above-described embodiment. Those skilled in the art can make various additions, changes, and the like within the scope of the present embodiment.
(44) In the above-described embodiment, the refrigerant flow path switching circuit assembly 15 is divided for every four refrigerant flow path switching circuits 14 by the first divider plates 18 to form the substantially cubic spaces A. However, the number of refrigerant flow path switching circuits 14 is not limited to four, but may be any number as long as the substantially cubic spaces can be formed.
(45) The foregoing detailed description has been presented for the purposes of illustration and description. Many modifications and variations are possible in light of the above teaching. It is not intended to be exhaustive or to limit the subject matter described herein to the precise form disclosed. Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims appended hereto.