Coupling connector comprising a slider part
10910764 · 2021-02-02
Assignee
Inventors
Cpc classification
H01R13/639
ELECTRICITY
H01R13/641
ELECTRICITY
H01R43/26
ELECTRICITY
H01R13/62927
ELECTRICITY
International classification
H01R13/639
ELECTRICITY
Abstract
A connector system with a primary connector and a coupling connector, and a method for connecting a coupling connector and a primary connector. The system provides an insertion aid for mating the connectors. The connector system has a primary connector with a connecting part and a coupling connector with a base unit and a connecting part. The coupling connector has a slider part that moves relative to the base unit to either a preliminary position or a final position. The connecting part of the coupling connector mates with the connecting part of the primary connector. The slider part and the primary connector each have at least one guiding component which both interact to enforce a predefined motion path of the slider part relative to the primary connector when the coupling connector is coupled with the primary connector and the slider part is moved from the preliminary position to the final position.
Claims
1. A connector system comprising a primary connector comprising a first connecting part, a coupling connector comprising a base unit with a second connecting part, the coupling connector further comprising a slider part configured for moving relative to the base unit in a sliding direction, wherein the slider part can be moved to a preliminary position and to a final position relative to the base unit, wherein the second connecting part of the coupling connector is configured to mate with the first connecting part of the primary connector in a mating direction, wherein the slider part comprises at least one first guiding component and the primary connector further comprises at least one second guiding component, wherein the at least one first guiding component and the at least one second guiding component are configured for interacting to enforce a predefined motion path of the slider part relative to the primary connector when the coupling connector is coupled with the primary connector and the slider part is moved from the preliminary position to the final position, wherein the slider part's motion along the predefined motion path comprises pressing the second connecting part against the first connecting part such that the first connecting part and the second connecting part are mated in the mating direction and wherein the slider part is a sleeve that at least partially encloses the base unit.
2. The connector system of claim 1, wherein the slider part comprises at least two first guiding components per lateral side on each of the two lateral sides of the slider part, wherein the at least two first guiding components per lateral side are spaced from one another in the sliding direction, wherein the primary connector further comprises second guiding components that correspond to the first guiding components, wherein the at least two first guiding components per lateral side of the slider part are configured for engaging with the corresponding second guiding components of the primary connector.
3. The connector system of claim 1, wherein the coupling connector comprises at least one cable port configured for introducing at least one cable to the coupling connector.
4. The connector system of claim 3, wherein the sliding direction of the slider part is oriented at an angle of at most 30 relative to a cable direction of the at least one cable entering the coupling connector.
5. The connector system of claim 1, wherein the base unit comprises at least one latching element, wherein the slider part further comprises at least one counter-latching element, wherein the at least one latching element is configured for latching with the at least one counter-latching element when the slider part reaches its final position relative to the base unit.
6. The connector system of claim 5, wherein the slider part or the base unit comprises a release button configured for releasing, upon actuation, an engagement between the at least one latching element and the at least one counter-latching element.
7. The connector system of claim 1, wherein the coupling connector comprises a locking member, wherein the locking member is configured for being moved either to a non-locking position or to a locking position when the slider part is in its final position, and wherein the slider part is locked when the locking member is in the locking position.
8. The connector system of claim 7, wherein the base unit further comprises at least one latching element and wherein the locking member is configured for blocking at least one of the base unit's latching elements in the locking member's locking position.
9. The connector system of claim 7, wherein a part of the locking member is configured for reaching under at least one of the base unit's latching elements in the locking member's locking position such that at least one of the latching elements is blocked.
10. The connector system of claim 7, wherein the coupling connector comprises a data code, the data code being disposed such that when the locking member is in its locking position, the data code is exposed, and when the locking member is in its non-locking position, the data code is not exposed.
11. The connector system of claim 1, wherein the connector system comprises a further locking mechanism configured for hindering the slider part from moving from the preliminary position to the final position as long as the coupling connector is not coupled with the primary connector.
12. The connector system of claim 1, wherein at least one supporting element is provided at a portion of the slider part that faces the primary connector, wherein the at least one supporting element is configured to engage with at least one corresponding counter piece of the primary connector when the slider part is moved to its final position.
13. The connector system of claim 1, wherein the connector system is configured for establishing an electrical connection between a traction battery and an electric component of a vehicle.
14. A method for connecting a coupling connector and a primary connector, the primary connector comprising a first connecting part, the coupling connector comprising a base unit with a second connecting part and further comprising a slider part configured for moving relative to the base unit in a sliding direction, wherein the slider part can be moved to a preliminary position and to a final position relative to the base unit, wherein the slider part is implemented as a sleeve that at least partially encloses the base unit, and wherein the slider part comprises at least one first guiding component and the primary connector comprises at least one second guiding component, the method comprising: coupling the coupling connector with the primary connector; and moving the slider part from the preliminary position to the final position, wherein the at least one first guiding component and the at least one second guiding component interact to enforce a predefined motion path of the slider part relative to the primary connector, wherein the slider part's motion along the predefined motion path comprises pressing the second connecting part against the first connecting part such that the first connecting part and the second connecting part are mated in the mating direction.
15. A connector system comprising: a primary connector comprising a first connecting part, and a coupling connector comprising a base unit with a second connecting part, the coupling connector further comprising a slider part configured for moving relative to the base unit in a sliding direction, wherein the slider part can be moved to a preliminary position and to a final position relative to the base unit, wherein the second connecting part of the coupling connector is configured to mate with the first connecting part of the primary connector in a mating direction when the slider part is moved from the preliminary position to the final position, wherein the coupling connector further comprises a latching mechanism, wherein when the slider part reaches the final position, at least one latching element of the base unit engages with at least one counter-latching element of the slider part, and the slider part or the base unit comprises a release button configured for releasing, upon actuation, the engagement between the at least one latching element and the at least one counter-latching element.
16. A connector system comprising: a primary connector comprising a first connecting part, and a coupling connector comprising a base unit with a second connecting part, the coupling connector further comprising a slider part configured for moving relative to the base unit in a sliding direction, wherein the slider part can be moved to a preliminary position and to a final position relative to the base unit, wherein the second connecting part of the coupling connector is configured to mate with the first connecting part of the primary connector in a mating direction when the slider part is moved from the preliminary position to the final position, wherein the coupling connector comprises a locking member, wherein the locking member is configured for being moved either to a non-locking position or to a locking position in case the slider part is in its final position, wherein in the locking member's locking position, the slider part is locked by means of the locking member blocking at least one of the base unit's latching elements or blocking a release button, the release button being configured for releasing, upon actuation, the engagement between the at least one latching element and the at least one counter-latching element.
17. A connector system comprising: a primary connector comprising a first connecting part, a coupling connector comprising a base unit with a second connecting part, the coupling connector further comprising a slider part configured for moving relative to the base unit in a sliding direction, wherein the slider part can be moved to a preliminary position and to a final position relative to the base unit, wherein the second connecting part of the coupling connector is configured to mate with the first connecting part of the primary connector in a mating direction when the slider part is moved from the preliminary position to the final position, and a locking mechanism configured for hindering the slider part from moving from the preliminary position to the final position as long as the coupling connector is not coupled with the primary connector, wherein the coupling connector and the primary connector are shaped and configured such that the locking mechanism is unlocked when the coupling connector and the primary connector are coupled.
18. A connector system comprising: a primary connector comprising a first connecting part, a coupling connector comprising a base unit with a second connecting part, the coupling connector further comprising a slider part configured for moving relative to the base unit in a sliding direction, wherein the slider part can be moved to a preliminary position and to a final position relative to the base unit, wherein the second connecting part of the coupling connector is configured to mate with the first connecting part of the primary connector in a mating direction when the slider part is moved from the preliminary position to the final position; wherein the slider part comprises at least one first guiding component and the primary connector further comprises at least one second guiding component, wherein the at least one first guiding component and the at least one second guiding component are configured for interacting to enforce a predefined motion path of the slider part relative to the primary connector when the coupling connector is coupled with the primary connector and the slider part is moved from the preliminary position to the final position; and wherein at least one supporting element is positioned at a portion of the slider part that faces the primary connector, wherein the at least one supporting element is configured for engaging with at least one corresponding counter piece of the primary connector when the slider part is moved to its final position thereby providing at least one additional point of support for stabilising the coupling connector relative to the primary connector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, further preferred embodiments of invention are illustrated by means of examples. The invention is not limited to these examples, however.
(2) The drawings schematically show:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(13) In the following description of preferred embodiments of the present invention, identical reference numerals denote identical or comparable components.
(14) The connector system comprises a primary connector and a coupling connector that can be mated with the primary connector. In
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(16) The slider part 15 can be moved to a preliminary position and to a final position relative to the base unit 10. At least a part of the outer surface of the slider part 15 may for example be configured as a gripping surface. A user may grip the gripping surface in order to move the slider part 15 in the sliding direction 17. In
(17) The base unit 10 further comprises a latching element 21. As soon as the slider part 15 arrives at its final position, the latching element 21 latches a corresponding counter-latching element 45 (shown in
(18) The coupling connector 9 further comprises a locking member 23, also referred to as a connector position assurance or CPA. The locking member 23 can be moved along the guide rails 24 of the base unit 10 in a traverse direction 25. A pin 26 of the locking member 23 is engaged with an L-shaped groove or slot 27. In
(19) Preferably, the coupling connector has a length of more than 5 cm, further preferably of more than 8 cm, further preferably of more than 10 cm. Preferably, the coupling connector has a length of less than 25 cm, further preferably of less than 18 cm, further preferably of less than 14 cm. Preferably, the coupling connector has a width of more than 4 cm, further preferably of more than 6 cm, further preferably of more than 8 cm. Preferably, the coupling connector has a width of less than 15 cm, further preferably of less than 12 cm, further preferably of less than 10 cm. Preferably, the coupling connector has a height of more than 2 cm, further preferably of more than 4 cm. Preferably, the coupling connector has a height of less than 12 cm, further preferably of less than 8 cm, further preferably of less than 6 cm.
(20) Preferably, the primary connector 1, the base unit 10, the slider part 15 and the locking member 23 are made of plastic material. Preferably, these components are formed by injection molding.
(21) In
(22) Next, as shown in
(23) As shown in
(24) In
(25) In the coupling connector 9, the sliding direction 17 of the slider part 15 corresponds to the axial direction of the cable ports 13 and to the direction of the power cables 14 entering the coupling connector 9. For example, the sliding direction 17 of the slider part 15 does not deviate more than 30 from the axial direction of the cable ports 13. Accordingly, when moving the slider part 15 from the preliminary position to the final position, the slider part 15 is moved in the direction of the power cables 14, which minimizes installation space.
(26) In the connector system, the primary connector 1 preferably comprises at least two pins 6 on each lateral side and the slider part 15 comprises at least two corresponding inclined grooves 19 configured for accommodating the pins 6. Accordingly, at least two guiding components are provided on each lateral side of the slider part 15 and at least two corresponding guiding components are provided on the primary connector 1. The guiding components stabilize the orientation of the coupling connector 9 and support the coupling connector 9 when the coupling connector 9 is mated with the primary connector 1. The at least two guiding components per lateral side of the connector system provide a stable seating for the coupling connector 9. In particular, by providing two or more guiding components per lateral side, tilting of the coupling connector 9 relative to the primary connector 1 is prevented during the process of mating the two connectors.
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(28) The locking mechanism comprises first locking elements 35 resiliently mounted to the lateral sides of the slider part 15 and second locking elements 36 attached to the base unit 10. Because of the interaction between the first locking elements 35 and the second locking elements 36, the slider part 15 is locked in its preliminary position relative to the base unit 10. Thus, when the coupling connector 9 is placed on the primary connector 1, the slider part 15 will be in its preliminary position.
(29) In
(30) As shown in
(31) In
(32) Preferably, the approach slope of the catch 28 for moving in the direction from the non-locking position to the locking position is more than 20. Further preferably, this approach slope is less than 40. Preferably, the approach slope of the catch 28 for moving in the direction from the locking position to the non-locking position is more than 45, further preferably, this approach slope is less than 75.
(33) In addition, in the locking member's locking position shown in
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(36) The features as described in the above description, claims and figures can be relevant individually or in any combination to realise the various embodiments of the invention.
LIST OF REFERENCE NUMERALS
(37) The following is a list of referenced numerals used in this application: 1 primary connector 2 first connecting part 3 contact pins 4 signal contact elements 5 mating direction 6 pin 7 chamfered pin element 8 screws 9 coupling connector 10 base unit 11 second connecting part 12 mating direction 13 cable ports 14 power cables 15 slider part 16 ribs 17 sliding direction 18 grooves 19 inclined grooves 20 arrow 21 latching element 22 release button 23 locking member 24 guide rails 25 traverse direction 26 pin 27 L-shaped groove or slot 28 catch 29 tongue 30 arrow 31 arrow 32 QR code 33 sockets 34 contact bridge 35 first locking element 36 second locking element 37 arrow 38 arrow 39 arrow 40 arrow 41 supporting elements 42 counter pieces 43 arrow 44 arrow 45 counter-latching element 46 arrow