Stucture and method for SIC based protection device
10910501 ยท 2021-02-02
Assignee
Inventors
- Kevin Matocha (Round Rock, TX, US)
- Kiran Chatty (Round Rock, TX, US)
- Blake Powell (Round Rock, TX, US)
- Sujit Banerjee (Round Rock, TX, US)
Cpc classification
H01L29/0615
ELECTRICITY
H01L29/0626
ELECTRICITY
H01L29/6606
ELECTRICITY
International classification
H01L29/16
ELECTRICITY
H01L29/06
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
A device may include a P-N diode, formed within a SiC substrate. The device may include an N-type region formed within the SiC substrate, a P-type region, formed in an upper portion of the N-type region; and an implanted N-type layer, the implanted N-type layer being disposed between the P-type region and the N-type region.
Claims
1. A device, comprising: a P-N diode, formed within a SiC substrate, and comprising: an N-type region formed within the SiC substrate; a P-type region, formed in an upper portion of the N-type region, the P-type region extending along an upper surface of the SiC substrate; an implanted N-type layer, the implanted N-type layer being disposed between the P-type region and the N-type region; and a junction termination extension region (JTE region), disposed around the P-type region, and forming an interface region with the N-type region, the JTE region comprising a p-type dopant having a p-doping concentration greater than 10.sup.18 cm.sup.3, and greater than a doping level of the N-type region; an anode contact disposed on the P-type region; a backside contact disposed on a back surface of the SiC substrate, in contact with the N-type region; a field oxide region defining a window over the P-type region; a metal layer structure disposed in contact with the anode contact; a passivation layer disposed over the metal layer structure; and a polymer layer disposed over the metal layer structure, wherein the polymer layer and the passivation layer define an opening for contacting the metal layer structure.
2. The device of claim 1, wherein the P-type region comprises a first p-doping level, the JTE region comprising a second p-doping level, less than the first p-doping level.
3. The device of claim 2, wherein the P-type region comprises a lower surface, wherein the implanted N-type layer extends along the lower surface, and is offset from the junction termination extension region.
4. The device of claim 1, wherein the P-type region comprises a lower surface, the lower surface extending for a first distance between a first end and a second end, wherein the implanted N-type layer extends for a second distance along the lower surface, less than the first distance and is offset from the first end and the second end.
5. The device of claim 1, comprising a breakdown voltage greater than 20 V and less than 650 V.
6. The device of claim 1, wherein the N-type region comprises a bulk substrate region, wherein the implanted N-type layer is formed within the bulk substrate region.
7. The device of claim 6, wherein the P-N diode comprises a breakdown voltage greater than 20 V and less than 100 V.
8. A method of forming a SiC Transient Voltage Suppressor (TVS) diode, comprising: providing an N-type region in a SiC substrate, and having a first surface that defines a surface of the SiC substrate; implanting P-type ions to form a P-type region, extending along the first surface of the N-type region; forming an implanted N-type layer by implanting N-type ions, subjacent the P-type region, wherein the implanted N-type layer is disposed between the P-type region and the N-type region; forming a junction termination extension region (JTE region) by implanting a P-type dopant within the N-type region, around the P-type region, the JTE region comprising a p-doping concentration greater than 10.sup.18 cm.sup.3, and greater than a doping level of the N-type region; forming an anode contact disposed on the P-type region; forming a backside contact disposed on a back surface of the SiC substrate, in contact with the N-type region; forming a field oxide region defining a window over the P-type region; forming a metal layer structure disposed in contact with the anode contact; forming a passivation layer disposed over the metal layer structure; and forming a polymer layer disposed over the metal layer structure, wherein the polymer layer and the passivation layer define an opening for contacting the metal layer structure.
9. The method of claim 8, wherein the P-type region comprises a first p-doping level, the p-doping concentration of the JTE region having a second p-doping level, less than the first p-doping level.
10. The method of claim 9, wherein the forming the implanted N-type layer comprises implanting the N-type ions through a first implantation mask, wherein the forming the JTE region comprises implanting the P-type ions through a JTE mask, wherein the JTE mask is arranged so the P-type region to extends for a first distance between a first end and a second end, and wherein the first implantation mask is arranged so the implanted N-type layer extends for a second distance, less than the first distance and is offset from the first end and the second end.
11. The method of claim 8, wherein the forming the implanted N-type layer comprises implanting the N-type ions through a first implantation mask, wherein the forming the P-type region comprises implanting the P-type ions through a second implantation mask, wherein the second implantation mask is arranged so the P-type region to extends for a first distance between a first end and a second end, and wherein the first implantation mask is arranged so the implanted N-type layer extends for a second distance, less than the first distance and is offset from the first end and the second end.
12. A SiC Transient Voltage Suppressor (TVS) device, comprising: a bulk substrate region, the bulk substrate region comprising N-type SiC having a first dopant level; a P-type region, formed in an upper portion of the bulk substrate region and extending along an upper surface of the bulk substrate region; an implanted N-type layer, the implanted N-type layer being disposed within the bulk substrate region, subjacent the P-type region, the implanted N-type layer comprising a second dopant level, greater than the first dopant level; a junction termination extension region (JTE region), disposed around the P-type region, and forming an interface region with the bulk substrate region, the JTE region comprising a p-type dopant having a p-doping concentration greater than 10.sup.18 cm.sup.3, and greater than a doping level of the bulk substrate region; an anode contact disposed on the P-type region; a backside contact disposed on a back surface of the SiC substrate, in contact with the N-type region; a field oxide region defining a window over the P-type region; a metal layer structure disposed in contact with the anode contact; a passivation layer disposed over the metal layer structure; and a polymer layer disposed over the metal layer structure, wherein the polymer layer and the passivation layer define an opening for contacting the metal layer structure.
13. The SiC TVS device of claim 12, comprising a breakdown voltage greater than 20 V and less than 650 V.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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DETAILED DESCRIPTION
(9) Exemplary embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which embodiments are shown. The exemplary embodiments, however, may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, like numbers refer to like elements throughout.
(10) Various embodiments provide novel SiC devices, such as TVS diodes.
(11)
(12) The TVS diode 100 further includes a P-type region 106, formed in an upper portion of the epitaxial SiC layer 104. The P-type region 106 may be defined by a masking approach to occupy a select portion of the upper surface 105, and may extend several micrometers into the SiC substrate 101. The TVS diode 100 may further include an implanted N-type layer 108, the implanted N-type layer being disposed within the epitaxial SiC layer, subjacent the P-type region, the implanted N-type layer comprising a third dopant level, greater than the second dopant level.
(13) The TVS diode 100 may further include an anode contact 110, disposed on the P-type region 106, and a backside contact 114, disposed on a back surface 112 of the SiC substrate 101, in contact with the N-type region 103.
(14) As shown in
(15) By way of background, the breakdown voltage of a P-N junction diode occurs when the electric field across the P-N junction exceeds the critical breakdown field. The electric field across the P-N junction is determined by the doping concentration of a P-type region and N-type region. In the TVS diode 100, the breakdown voltage may be determined by the doping concentration of the P-type region 106 and the implanted N-type layer 108. For a given P region doping concentration, as the doping concentration of the implanted N-type layer 108 increases, the breakdown voltage of the TVS diode is lowered. The doping concentration of the epitaxial SiC layer 104 is lower than the doping concentration of the implanted N-type layer 108. As a result, the epitaxial SiC layer 104 does not affect the breakdown voltage of the low voltage TVS diode structure.
(16) Notably, for TVS diode structures with low breakdown voltages, where the doping concentration of an N-implanted region needs to be greater than the doping concentration of an N-substrate region, a TVS diode may be fabricated on wafers (substrates) having no N-type epitaxial region. This latter approach may be beneficial for lowering the manufacturing cost of a low voltage TVS diode structure.
(17) To ensure proper device breakdown, the implanted N-type layer 108 may not extend along the entirety of the lower surface 107. In the example of
(18) In various embodiments, the doping concentration of bulk substrate region 102 is approximately 10.sup.18 cm.sup.3 while the doping concentration of the epitaxial SiC layer 104 ranges from 10.sup.14 to 10.sup.17 cm.sup.3.
(19) The doping concentration of the epitaxial SiC layer 104 may be selected such that the breakdown voltage of the P-N diode formed between the P-type region 106 and the epitaxial SiC layer is higher than the P-N diode formed between the P-type region 106 and implanted N-type layer 108. The P-type region 106 may be contacted using ohmic metallization, as represented by the anode contact 110. In various embodiments, metallization schemes may include Nickel (Ni) or Titanium (Ti) based contacts. The N-type region 103 may be contacted on the surface 112 of the SiC substrate 102 using Ni contacts, in one example.
(20) In some embodiments for implementing a low voltage SiC TVS having a breakdown voltage of 30V, for example, the peak doping concentration of the P-type region 106 may be on the order of 10.sup.20 cm.sup.3. The doping concentration of the implanted N-type layer 108 may be of the order of 10.sup.18 cm.sup.3. For proper operation of the TVS diode 100, the doping concentration of the epitaxial SiC layer 104 is arranged to be lower than the doping concentration of the implanted N-type layer 108. For example, the doping concentration of the epitaxial SiC layer 104 may be in the order of 10.sup.16 cm.sup.3.
(21) Turning now to
(22) Turning now to
(23) In the embodiments discussed above, where a epitaxial SiC layer 104 is provided, the doping levels and thickness of the various regions may be readily adjusted to produce a targeted breakdown voltage, greater than 20 V while less than 650 V. In particular embodiments, the doping concentration of the epitaxial SiC layer 104 region is less than the doping concentration of implanted N-type layer 108. The doping concentration and thickness of implanted N-type layer 108 may be >10.sup.16 cm.sup.3 and less than 10 m, respectively. The doping level of the P-type region 106 may be greater than 10.sup.18 cm.sup.3, and in particular embodiments, approximately 10.sup.20 cm.sup.3. Likewise, the doping level of the implanted N-type layer may be 10.sup.18 cm.sup.3, where the exact value is determined by the targeted breakdown voltage of SiC P-N diode. Moreover, according to some embodiments, the thickness of the bulk substrate region 102 may be 350 m or less. Notably, the implanted N-type layer 108 may be defined to be within the P-type region 106. In one implementation, the implanted N-type layer 108 is spaced 10 m from the edge of P-type region 106. In other embodiments, the implanted N-type layer 108 may be spaced 5 m from the edge of P-type region 106. The embodiments are not limited in this context. Generally, the N-type layer is spaced from the edge of P-type region 106 to ensure the N-type implanted layer 108 is contained within the P-type region 106.
(24) Turning now to
(25) Turning now to
(26) As an example, for a substrate having a resistivity of 0.02 Ohm-cm in the bulk substrate region 102, the corresponding dopant concentration of N-type dopants is approximately 1.610.sup.18 cm.sup.3. thus, the doping concentration of the implanted N-type layer 108 may be greater than 1.610.sup.18 cm.sup.3. According to some embodiments, the resulting P/N diodes having the structure of
(27) Turning now to
(28) Turning now to
(29) In
(30) In the instance of
(31) In the instance of
(32) In various non-limiting embodiments, the depth D.sub.P of P-type region 106 may be 0.5 m to 2 m, while the width W.sub.P of P-type region 106 may vary according to the diode application, such as between several hundred microns to several millimeters. A larger P+ width will result in a larger overall TVS diode die size, facilitating a TVS having a higher power capability required for some applications. In various other non-limiting embodiments, the implanted N type layer 108, having a width W.sub.N, may be offset from the edge of P-type region 106 by 5 m to 10 m (see dashed region, illustrating offset). The offset ensures the breakdown voltage is controlled and there is no premature breakdown of the device at the P+ junction corners.
(33) In a subsequent instance shown in
(34) In a subsequent instance shown in
(35) In a subsequent instance shown in
(36) In various additional embodiments, any of the aforementioned TVS devices may be fabricated according to the following specifications: A) Net Doping concentration of P-type region 106: 10.sup.18 to 10.sup.20 cm.sup.3; B) Net Doping concentration of P-type JTE region 116: 110.sup.17 to 510.sup.17 cm.sup.3; C) Net doping concentration of N-epitaxial layer: 110.sup.14 cm.sup.3 to 510.sup.17 cm.sup.3; and D) Net doping concentration of implanted N-region: 110.sup.16 to 510.sup.18 cm.sup.3. This range of doping concentration will yield devices with breakdown voltages ranging from 15V to 600V.
(37) In sum, the present embodiments provide various advantageous over Si-based TVS devices. The SiC-based TVS diodes of the present embodiments provide the ability to design a breakdown voltage in a semiconductor die over a range of voltages such as greater than 15 V up to 600 V, while avoiding the need to connect a plurality of die in series, as in the case of Si diodes for higher voltages. The present embodiments also provide a more robust diode for high temperature operation where leakage is reduced compared to Si TVS diodes.
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(39) At block 804 the operation is performed of implanting P-type ions to form a P-type region, extending from a first surface of the N-type region. At block 806 an implanted N-type layer is formed by implanting N-type ions, subjacent the P-type region. The implanted N-type layer may accordingly be disposed between the P-type region and the N-type region.
(40) While devices and methods associated with TVS diodes have been described with reference to certain embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the claims of the application. Other modifications may be made to adapt a particular situation or material to the teachings disclosed above without departing from the scope of the claims. Therefore, the claims should not be construed as being limited to any one of the particular embodiments disclosed, but to any embodiments that fall within the scope of the claims.