Rotary electric machine system and vehicle
10910915 ยท 2021-02-02
Assignee
Inventors
Cpc classification
H02K11/30
ELECTRICITY
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
B60Y2400/60
PERFORMING OPERATIONS; TRANSPORTING
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
H02K9/19
ELECTRICITY
B60K2006/4808
PERFORMING OPERATIONS; TRANSPORTING
H02K15/125
ELECTRICITY
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02K11/30
ELECTRICITY
B60K6/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rotary electric machine system includes a rotary electric machine unit, a temperature adjustment unit, and a control unit. The rotary electric machine unit includes a rotary electric machine and a temperature detection unit. The rotary electric machine includes a stator core around which a coil is wound, and a rotor having a magnet. The temperature adjustment unit increases the temperature of the stator core. When a rotational speed of the rotary electric machine is in a predetermined high-speed rotation state, in a case in which the temperature detected by the temperature detection unit is less than a predetermined value, the control unit controls the temperature control unit to increase the temperature of the rotary electric machine.
Claims
1. A hybrid vehicle, comprising: a rotary electric machine unit comprising a rotary electric machine and a temperature detection unit associated with the rotary electric machine, the rotary electric machine comprising a stator core having a slot and on which a coil is wound, and a rotor having a magnet; a temperature adjustment unit configured to increase a temperature of the rotary electric machine, the temperature adjustment unit being provided in one of a first circulation path and a second circulation path of a refrigerant circulation path, the first circulation path being along an axial center of the rotary electric machine, the second circulation path being along an outer circumferential surface of the rotary electric machine; a control unit configured to control the temperature adjustment unit, an internal combustion engine; and a drive shaft, wherein, in a state in which the rotary electric machine is rotated together with the drive shaft when the vehicle travels at high speed, the control unit controls an on-off valve provided in the temperature adjustment unit to increase the temperature of the rotary electric machine by suppressing the supply of refrigerant to the rotary electric machine based on a detection result that a temperature detected by the temperature detection unit is less than a predetermined value and that the refrigerant temperature circulating in the refrigerant circulation path is less than a predetermined value and that the hybrid vehicle is in a locked-up state.
2. The hybrid vehicle according to claim 1, wherein the temperature detection unit includes a thermistor attached to the coil of the stator core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(19) Hereinafter, an embodiment will be described on the basis of drawings. In the embodiment, a hybrid vehicle 1 is exemplified as an example of a vehicle, and a rotary electric machine system 4 is exemplified as a drive unit of the hybrid vehicle 1, but the present invention is not limited thereto. For example, when a plug-in hybrid vehicle is applied as the vehicle, it is also possible to apply the rotary electric machine system 4 to such a plug-in hybrid vehicle.
First Embodiment
(20) As illustrated in
(21) When the hybrid vehicle 1 travels, the internal combustion engine 3, the rotary electric machine 16, the generator 7, the inverter 8, and the like generate heat. For this reason, the hybrid vehicle 1 is equipped with a refrigerant cooling means 17 (see
(22) As illustrated in
(23) The rotary electric machine 16 is a traveling motor mounted on the hybrid vehicle 1. The rotary electric machine 16 includes a housing 21, a stator 22, a rotor 24, and a shaft 26.
(24) The housing 21 accommodates the stator 22 and the rotor 24, and supports the shaft 26 to be rotatable. The stator 22, the rotor 24, and the shaft 26 are disposed with an axis C as a common axis.
(25) Hereinafter, a direction in which the axis C extends will be referred to as an axial direction, a direction orthogonal to the axis C will be referred to as a radial direction, and a direction circling around the axis C will be referred to as a circumferential direction. Further, in each drawing, an arrow Z indicates the axial direction, an arrow R indicates the radial direction, and an arrow 0 indicates the circumferential direction.
(26) The stator 22 includes a stator core 28 and coils 31 of a plurality of layers (for example, a U phase, a V phase, and a W phase) mounted on the stator core 28.
(27) The stator core 28 is formed in a tubular shape that surrounds the rotor 24 from an outer side in the radial direction.
(28) The stator core 28 is formed by stacking annular plates formed by punching or the like on an electromagnetic steel plate in the axial direction (that is, in a stacking direction). The stator core 28 may be a so-called dust core.
(29) Specifically, the stator core 28 has a back yoke 33 and a plurality of teeth 34. The back yoke 33 is formed in a tubular shape arranged coaxially with the axis C.
(30) The plurality of teeth 34 are formed at predetermined intervals in the circumferential direction. The plurality of teeth 34 protrude radially inward from the inner circumferential surface of the back yoke 33.
(31) Slots 36 are formed in a groove shape at predetermined intervals between adjacent teeth 34 in the circumferential direction. That is, the plurality of slots 36 are provided in the stator core 28 in a state of being alternately formed in the circumferential direction with respect to the plurality of teeth 34.
(32) The coils 31 are arranged in the plurality of slots 36. The coils 31 are wound around the plurality of teeth 34. In this state, the coil 31 is attached to the stator core 28.
(33) The stator 22 generates a magnetic field when a current flows through the coil 31.
(34) The rotor 24 is disposed on a radially inner side of the stator 22. The rotor 24 includes a rotor core 41, a plurality of magnets 42 mounted (embedded) in the rotor core 41, and an end face plate 44 arranged in contact with both axial end faces of the rotor core 41. The rotor core 41 is formed into a cylindrical shape extending uniformly in the axial direction. An outer circumferential surface 41a of the rotor core 41 is disposed to face an inner circumferential surface 28a of the stator core 28. The rotor core 41 is formed, for example, by laminating a plurality of electromagnetic steel plates in the axial direction. A shaft 26 is inserted and fixed inside the rotor core 41, by press fitting or the like.
(35) As a result, the rotor core 41 is rotatable around the axis C integrally with the shaft 26. The rotor 24 is rotationally driven by the repulsion or attraction of the magnetic field occurring in the stator 22 with the magnet 42.
(36) As illustrated in
(37) In this manner, a thermistor is provided as the temperature detection unit 18 to be adjacent to the outer circumferential surface 28c of the stator core 28 on the end face 28b of the stator core 28. Therefore, the temperature of the stator core 28 can be properly detected by the temperature detection unit 18. A thermistor as the temperature detection unit 18 is attached to the coil 31. Therefore, the temperature (a winding temperature) of the coil 31 can be properly detected by the temperature detection unit 18.
(38) Thus, it is possible to properly detect the temperature associated with the rotary electric machine 16 by the temperature detection unit 18. The temperature detected by the temperature detection unit 18 is transmitted to the control unit 15 (see
(39) As illustrated in
(40) The internal combustion engine 3, the rotary electric machine 16, and the generator 7 are similarly cooled, for example, by the cooling medium of the refrigerant cooling means 17. Therefore, the cooling of the rotary electric machine 16 will be described below, and a detailed description of the cooling of the internal combustion engine 3 and the power generator 7 will be omitted.
(41) The refrigerant circulation path 46 communicates with a refrigerant supply pump. The refrigerant circulation path 46 includes a first circulation path 47 and a second circulation path 48. The first circulation path 47 is formed, for example, along an axial center of the shaft 26 (see
(42) The cooling medium guided to the first circulation path 47 is supplied from the distal ends of the plurality of first nozzles 51 to the shaft 26 side of the rotary electric machine 16. Therefore, the shaft 26, the bearing, and the magnet 42 (see
(43) The second circulation path 48 is formed, for example, along the outer circumferential surface side of the rotary electric machine 16 and the outer circumferential surface side of the generator 7. A plurality of second nozzles 52 communicate with the second circulation path 48. The plurality of second nozzles 52 extend in a direction intersecting the second circulation path 48. The distal ends of the plurality of second nozzles 52 open to the outer circumferential surface side of the rotary electric machine 16 and the outer circumferential surface side of the generator 7.
(44) The cooling medium guided to the second circulation path 48 is supplied from the distal ends of the plurality of second nozzles 52 to the outer circumferential surface side of the rotary electric machine 16. Therefore, the outer circumferential surface 28c side of the rotary electric machine 16 (the stator core 28) is cooled by the cooling medium.
(45) A temperature adjustment unit 14 (see
(46) As illustrated in
(47) The on-off valve 54 is supported to be freely movable in an arrow direction (that is, an opening and closing direction) intersecting the second circulation path 48. The on-off valve 54 is configured to be able to open and close the second nozzle 52 by being moved in the opening and closing direction. The second nozzle 52 is disposed at a position facing the outer circumferential surface 28c of the rotary electric machine 16 (the stator core 28).
(48) As illustrated in
(49) As illustrated in
(50) Therefore, the cooling medium of the second circulation path 48 is prevented from being supplied from the second nozzle 52 to the outer circumferential surface 28c side of the stator core 28. As a result, the temperature of the stator core 28 can be increased by the temperature adjustment unit 14.
(51) That is, the temperature adjustment unit 14 is configured to include a part of the refrigerant cooling means 17.
(52) In other words, a part of the refrigerant cooling means 17 also serves as the temperature adjustment unit 14. According to the temperature adjustment unit 14, the temperature rise of the stator core 28 can be favorably adjusted by controlling an amount of the cooling medium supplied from the refrigerant cooling means 17 to the stator core 28.
(53) It is known that the iron loss (eddy current loss) occurring in the stator core 28 of the rotary electric machine 16 decreases with the temperature rise of the stator core 28. Therefore, it is possible to favorably suppress the iron loss occurring in the stator core 28 and to reduce the drag loss. As a result, it is possible to improve the loss of the rotary electric machine 16 in a high rotation region of the internal combustion engine 3, and the efficiency of the rotary electric machine 16 can be improved.
(54) Further, by using a part of the refrigerant cooling means 17 as the temperature adjustment unit 14, the temperature adjustment unit 14 can have a simple configuration.
(55) As a result, the cost of the rotary electric machine system 4 (see
(56) As illustrated in
(57) The temperature of the stator core 28 and the temperature (the winding temperature) of the coil 31 are detected by the temperature detection unit 18.
(58) The refrigerant temperature of the cooling medium is transmitted to the control unit 15. The refrigerant temperature of the cooling medium is directly measured by, for example, a thermistor.
(59) A lock-up state of the hybrid vehicle 1 and the motor rotation speed of the rotary electric machine 16 are transmitted from an engine control unit (ECU). The ECU is, for example, a control means provided in the hybrid vehicle for controlling the operation of the internal combustion engine.
(60) When the winding temperature and the refrigerant temperature are less than a predetermined value in a state in which the rotational speed of the rotary electric machine 16 rises from the low rotation to a predetermined high rotation, the control unit 15 controls the temperature adjustment unit 14 to increase the rotary electric machine 16 (specifically, the stator core 28).
(61) Next, an example in which the drag loss caused by the accompanying rotation of the rotary electric machine 16 at the time of the lock-up traveling of the hybrid vehicle 1 is suppressed by the rotary electric machine system 4 will be described on the basis of
(62) As illustrated in
(63) Therefore, the cooling medium of the second circulation path 48 is supplied from the second nozzle 52 to the outer circumferential surface 28c side of the stator core 28 of the rotary electric machine 16. As a result, the outer circumferential surface 28c of the stator core 28 is cooled by the cooling medium. That is, the stator core 28 is kept in the normal cooling state by the refrigerant cooling means 17.
(64) On the other hand, in step 51, in the case of the lock-up traveling of the hybrid vehicle 1, an eddy current is generated by the accompanying rotation of the rotary electric machine 16. A relationship between eddy current and Joule heat occurring by eddy current will be described.
(65) As illustrated in
We=f.sup.2B.sub.m.sup.2
(66) here,
(67) : constant determined by a plate material of the iron core
(68) F: frequency (Hz)
(69) Bm: magnetic flux density (Wb/m.sup.2)
(70) Therefore, by increasing the temperature of the stator core 28 in advance, generation of the eddy current I can be suppressed. The relationship between the eddy current (iron loss) of the stator core 28 and the temperature will be described on the basis of
(71)
(72) The temperature of the stator core 28 rises and the iron loss of the stator core 28 decreases as illustrated by the graph G1 of
(73) Therefore, as illustrated in
(74) That is, in step S3, it is determined whether the winding temperature T1 of the rotary electric machine 16 satisfies the condition of T1197 C. and the refrigerant temperature T2 satisfies the condition of T2120 C. If the conditions are not satisfied, the normal cooling is executed in step S4.
(75) The conditions of the winding temperature T1197 C. and the refrigerant temperature T2120 C. are set, for example, from the upper limit of the management temperature of the hybrid vehicle 1.
(76) By executing the normal cooling in step S4, the second nozzle 52 is kept in an opened state by the on-off valve 54 of the temperature adjustment unit 14. Therefore, the cooling medium of the second circulation path 48 is supplied from the second nozzle 52 to the outer circumferential surface 28c side of the stator core 28. As a result, the outer circumferential surface 28c of the stator core 28 is cooled by the cooling medium. That is, the refrigerant cooling means 17 is kept in a normal cooling state.
(77) On the other hand, in step S3, when the winding temperature T1 of the rotary electric machine 16 satisfies the condition of T1197 C. and the refrigerant temperature T2 satisfies the condition of T2120 C., step S5 is executed to increase the temperature of the stator core 28.
(78) That is, in step S5, the second nozzle 52 is closed by the on-off valve 54 of the temperature adjustment unit 14. Therefore, the cooling medium of the second circulation path 48 is prevented from being supplied from the second nozzle 52 to the outer circumferential surface 28c side of the stator core 28. Therefore, the temperature of the stator core 28 of the rotary electric machine 16 can be increased.
(79) As illustrated in
(80) Therefore, when the temperature (that is, the winding temperature T1) detected by the temperature detection unit 18 and the refrigerant temperature T2 are less than the predetermined value in the predetermined high-speed rotation state of the rotary electric machine 16, the temperature of the stator core 28 of the rotary electric machine 16 is increased by the temperature adjustment unit 14. Therefore, the iron loss occurring in the stator core 28 can be suppressed.
(81) In this manner, by utilizing the decrease in the iron loss (eddy current loss) occurring in the stator core 28 with the temperature rise of the stator core 28, it is possible to reduce the drag loss of the rotary electric machine system 4 in the hybrid vehicle 1. As a result, it is possible to improve the loss of the rotary electric machine 16 in the high rotation region of the internal combustion engine 3, and the efficiency of the rotary electric machine 16 can be improved.
(82) Furthermore, by a simple configuration which merely increases the temperature of the stator core 28, the iron loss occurring in the stator core 28 is suppressed, and the drag loss of the rotary electric machine system 4 is reduced. Therefore, the cost of the rotary electric machine system 4 (that is, the hybrid vehicle 1) can be suppressed.
(83) Next, the temperature adjustment unit 60 of a first modified example will be described on the basis of
FIRST MODIFIED EXAMPLE
(84) As illustrated in
(85) The on-off valve 62 is disposed in the second circulation path 48. The on-off valve 62 is supported to be freely movable in a direction of an arrow (that is, the opening and closing direction) along the second circulation path 48. The on-off valve 62 is configured to be able to open and close the second nozzle 52 by being moved in the opening and closing direction.
(86) As illustrated in
(87) As illustrated in
(88) That is, similarly to the temperature adjustment unit 14 of the first embodiment, the temperature adjustment unit 60 is configured to include a part of the refrigerant cooling means 17. In other words, a part of the refrigerant cooling means 17 also serves as the temperature adjustment unit 60. According to the temperature adjustment unit 60, the temperature rise of the stator core 28 can be favorably adjusted by controlling the amount of the cooling medium supplied from the refrigerant cooling means 17 to the stator core 28. Therefore, it is possible to favorably suppress the iron loss occurring in the stator core 28 and to reduce the drag loss.
(89) Further, by using a part of the refrigerant cooling means 17 as the temperature adjustment unit 60, the temperature adjustment unit 60 can have a simple configuration. Therefore, the cost of the rotary electric machine system 4 can be suppressed.
SECOND MODIFIED EXAMPLE
(90) As illustrated in
(91) The on-off valve 72 is disposed in the second circulation path 48. The on-off valve 72 is supported to be freely rotatable in the direction of the arrow (that is, the opening and closing direction) around the support shaft 73 as an axis. The on-off valve 72 is configured to be able to open and close the second nozzle 52 by being moved in the opening and closing direction.
(92) As illustrated in
(93) As illustrated in
(94) That is, similarly to the temperature adjustment unit 14 of the first embodiment, the temperature adjustment unit 70 is configured to include a part of the refrigerant cooling means 17. In other words, a part of the refrigerant cooling means 17 also serves as the temperature adjustment unit 70. According to the temperature adjustment unit 70, the temperature rise of the stator core 28 can be favorably adjusted by controlling the amount of the cooling medium supplied from the refrigerant cooling means 17 to the stator core 28. Therefore, it is possible to favorably suppress the iron loss occurring in the stator core 28 and to reduce the drag loss.
(95) In addition, by using a part of the refrigerant cooling means 17 as the temperature adjustment unit 70, the temperature adjustment unit 70 can have a simple configuration. Therefore, the cost of the rotary electric machine system 4 can be suppressed.
(96) In the first embodiment, an example in which a drag loss occurs due to the accompanying rotation of the rotary electric machine 16 has been described on the basis of the hybrid vehicle 1 illustrated in
Second Embodiment
(97) As illustrated in
(98) According to the hybrid vehicle 100, iron loss occurring in the stator core can be suppressed by increasing the temperature of the stator core of the rotary electric machine 102. In this manner, by utilizing the decrease in the iron loss (eddy current loss) occurring in the stator core with the temperature rise of the stator core, the drag loss of the rotary electric machine system can be reduced in the hybrid vehicle 100.
(99) Furthermore, with a simple configuration that merely increases the temperature of the stator core, the iron loss occurring in the stator core is suppressed, and the drag loss of the rotary electric machine system is reduced. Therefore, the cost of the rotary electric machine system 4 (that is, the hybrid vehicle) can be suppressed.
Third Embodiment
(100) As illustrated in
(101) According to the hybrid vehicle 110, iron loss occurring in the stator core can be suppressed by increasing the temperature of the stator core of the rotary electric machine 112. In this manner, by utilizing the decrease in the iron loss (eddy current loss) occurring in the stator core with the temperature rise of the stator core, the drag loss of the rotary electric machine system can be reduced in the hybrid vehicle 110.
(102) Furthermore, with a simple configuration that merely increases the temperature of the stator core, the iron loss occurring in the stator core is suppressed, and the drag loss of the rotary electric machine system is reduced. As a result, the cost of the rotary electric machine system (that is, the hybrid vehicle) can be suppressed.
Fourth Embodiment
(103) As illustrated in
(104) In this state, a no-load loss (drag loss) occurs in the rotary electric machine 122.
(105) According to the hybrid vehicle 120, iron loss occurring in the stator core can be suppressed by increasing the temperature of the stator core of the rotary electric machine 122. In this way, by utilizing the decrease in the iron loss (the eddy current loss) occurring in the stator core with the temperature rise of the stator core, the drag loss of the rotary electric machine system can be reduced in the hybrid vehicle 120.
(106) Furthermore, with a simple configuration that merely increases the temperature of the stator core, the iron loss occurring in the stator core is suppressed, and the drag loss of the rotary electric machine system is reduced. As a result, the cost of the rotary electric machine system (that is, the hybrid vehicle) can be suppressed.
Fifth Embodiment
(107) As illustrated in
(108) According to the hybrid vehicle 130, iron loss occurring in the stator core can be suppressed by increasing the temperature of the stator core of the rotary electric machine 132. In this manner, by utilizing the decrease in the iron loss (eddy current loss) occurring in the stator core with the temperature rise of the stator core, the drag loss of the rotary electric machine system can be reduced in the hybrid vehicle 130.
(109) Furthermore, with a simple configuration that merely increases the temperature of the stator core, the iron loss occurring in the stator core is suppressed, and the drag loss of the rotary electric machine system is reduced. As a result, the cost of the rotary electric machine system (that is, the hybrid vehicle) can be suppressed.
(110) While preferred embodiments of the invention have been described and illustrated above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims.