Half thrust bearing for crankshaft of internal combustion engine
10907683 ยท 2021-02-02
Assignee
Inventors
Cpc classification
F16C33/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A half thrust bearing includes a back metal layer, a bearing alloy layer defining a slide surface, and two thrust relieves formed adjacent to both circumferential end surfaces of the half thrust bearing and each including a thrust relief surface. The back metal layer includes an exposed end face configuring at least a part of the circumferential end surface, an exposed slant surface configuring at least a part of the thrust relief surface, and a transition surface formed between the exposed end face and the exposed slant surface. The transition surface is covered with a cover member including a cover end surface configuring at least a part of the circumferential end surface and a cover slant surface configuring at least a part of the thrust relief surface.
Claims
1. A semi-annularly shaped half thrust bearing for receiving axial force of a crankshaft of an internal combustion engine, the half thrust bearing comprising a back metal layer made of an Fe alloy that comprises a first surface and a second surface parallel to the first surface, and a bearing alloy layer provided on the first surface of the back metal layer that defines a slide surface of the half thrust bearing to be parallel to the first surface, the half thrust bearing further comprising two thrust reliefs, each thrust relief comprising a thrust relief surface formed so that a wall thickness of the half thrust bearing becomes smaller from the slide surface toward the circumferential end surface, one of the two thrust reliefs formed adjacent to one of two circumferential end surfaces of the half thrust bearing and the other thrust relief formed adjacent to the other circumferential end surface, wherein the back metal layer further comprises an exposed end face forming at least a part of the circumferential end surface of the half thrust bearing, an exposed slant surface extending to incline from the first surface and forming at least a part of the thrust relief surface, and a transition surface formed between the exposed end face and the exposed slant surface, and the transition surface is covered with a cover member made of the same bearing alloy as the bearing alloy layer, the cover member comprising a cover end surface forming at least a part of the circumferential end surface of the half thrust bearing and a cover slant surface forming at least a part of the thrust relief surface.
2. The half thrust bearing according to claim 1, wherein an axial length (A1) of the cover end surface in the circumferential end surface of the half thrust bearing is 0.2 to 1.5 mm.
3. The half thrust bearing according to claim 1, wherein an axial depth (RD1) of the thrust relief from the slide surface in the circumferential end surface of the half thrust bearing is constant between a radially inner end and a radially outer end of the half thrust bearing, and 0.1 to 1 mm.
4. The half thrust bearing according to claim 1, wherein a length (L1) of the thrust relief from the circumferential end surface of the half thrust bearing is constant between a radially inner end and a radially outer end of the half thrust bearing, and 3 to 25 mm.
5. The half thrust bearing according to claim 1, wherein at least the slide surface is covered with an overlay layer.
6. The half thrust bearing according to claim 1, wherein the bearing alloy layer comprises a bearing alloy slant surface extending to incline from the slide surface and forming at least a part of the thrust relief surface.
7. The half thrust bearing according to claim 6, wherein the bearing alloy slant surface, the exposed slant surface, and the cover slant surface extend at least partly in the same plane, and the exposed end face and the cover end surface extend at least partly in the same plane.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF THE INVENTION
(13) Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Embodiment 1
(14) (Overall Configuration of Bearing Device)
(15) First, an overall configuration of a bearing device 1 according to Embodiment 1 of the present embodiment is described by using
(16) As illustrated in
(17) Furthermore, crush reliefs 73, 73 are formed in each of the half bearings 7 on both circumferential ends thereof, adjacent to abutment surfaces of the half bearings 7 (see
(18) (Configuration of Half Thrust Bearing)
(19) Next, the configuration of the half thrust bearing 8 of Embodiment 1 is described by using
(20) The thrust relief 82 is a wall thickness decreasing region of the half thrust bearing 8 that is formed on the slide surface 81 side in a region adjacent to each circumferential end surface 83 in such a way that a wall thickness T of the half thrust bearing 8 becomes gradually smaller toward the circumferential end surface 83, and extends over the entire radial length of the half thrust bearing 8. The thrust relief 82 is formed in order to ease misalignment of the circumferential end surfaces 83, 83 of the pair of half thrust bearings 8, 8 resulting from misalignment or the like when the half thrust bearings 8 are put together in the split-type bearing housing 4.
(21) As illustrated in
(22) Here, the thrust relief length L1 of the thrust relief 82 is defined as a length measured in a perpendicular direction from a plane (thrust bearing split plane HP) including both circumferential end surfaces 83 of the half thrust bearing 8. Particularly, the thrust relief length L1 at a radially inner end of the half thrust bearing 8 is defined as a length in a perpendicular direction from the circumferential end surface 83 of the half thrust bearing 8 to a point where the thrust relief surface 82s intersects with an inner peripheral edge of the slide surface 81.
(23) Furthermore, the thrust relief 82 of the half thrust bearing 8 is formed in such a way as to have, in the circumferential end surface 83, an axial depth RD1 which is constant between the radially inner end and the radially outer end of the half thrust bearing 8. The axial depth RD1 of the thrust relief 82 may be set to 0.1 to 1 mm.
(24) Here, the axial depth of the thrust relief 82 means an axial distance from a plane including the slide surface 81 of the half thrust bearing 8 to the thrust relief surface 82s. In other words, the axial depth of the thrust relief 82 is a distance measured perpendicularly from an imaginary slide surface which is an extension of the slide surface 81 above the thrust relief 82, to the thrust relief surface 82s. Therefore, the axial depth RD1 of the thrust relief 82 in the circumferential end surface 83 of the half thrust bearing 8 is defined as a distance from the imaginary slide surface which is the extension of the slide surface 81, to an intersection point of the thrust relief surface 82s and the circumferential end surface 83.
(25) The half thrust bearing 8 is formed into a semi-annularly shaped flat plate by use of a bimetal in which a thin bearing alloy layer 85 is bonded to a back metal layer 84 made of an Fe alloy (also see
(26) The back metal layer 84 includes two surfaces, i.e., a first surface 84a to which the bearing alloy layer 85 is bonded, and a second surface 84b parallel to the first surface 84a that forms a rear surface of the half thrust bearing 8. Further, the back metal layer 84 includes an exposed slant surface 84i extending to incline from the first surface 84a in such a way as to form a part of the thrust relief surface 82s, an exposed end face 84e adjacent to the second surface 84b that forms a part of the circumferential end surface 83 of the half thrust bearing 8, and a transition surface 84t formed between the exposed slant surface 84i and the exposed end face 84e.
(27) As illustrated in
(28) The bearing alloy layer 85 includes a bearing alloy slant surface 85i extending to incline from the slide surface 81 and thereby forming at least a part of the thrust relief surface 82s.
(29) In Embodiment 1, the bearing alloy slant surface 85i, the exposed slant surface 84i, and the cover slant surface 86i are aligned without any step to configure the thrust relief surface 82s, and the exposed end face 84e and the cover end surface 86e are aligned without any step to configure the circumferential end surface 83.
(30) It should be noted that the circumferential end surface 83 of the half thrust bearing 8 may be formed, for example, so that the exposed end face 84e is flat (or flush) with respect to the cover end surface 86e on an adjacent side of the exposed end face 84e to the transition surface 84t, but is set back or away from the flat surface on an adjacent side of the exposed end face 84e to the second surface 84b.
(31) Furthermore, from the viewpoint of actual manufacture, the shape of the thrust relief surface 82s may be a slightly bent curve in a circumferential section perpendicular to the slide surface 81.
(32) More specifically, in a section perpendicular to the slide surface 81 and the circumferential end surface 83 of the half thrust bearing 8, the shape of the cover member 86 is defined as a part enclosed by an intersection point P1 provided when extending the exposed slant surface 84i and the exposed end face 84e of the back metal layer 84, an intersection point P2 of the exposed slant surface 84i and the transition surface 84t of the back metal layer 84, and an intersection point P3 of the transition surface 84t and the exposed end face 84e of the back metal layer 84.
(33) An axial length A1 of the cover member 86 which is a distance from the intersection point P1 to the intersection point P3 is preferably 0.2 to 1.5 mm, and in particular preferably 10 to 40% of the length A of the circumferential end surface 83 of the half thrust bearing 8.
(34) Moreover, a length (thickness) A2 of the cover member 86 along the cover slant surface 86i which is a distance from the intersection point P1 to the intersection point P2 is preferably 0.2 to 1 mm.
(35) It should be noted that the cover member 86 is provided over the entire radial length of the circumferential end surface 83 of the half thrust bearing 8.
(36) Further, in a section perpendicular to the slide surface 81 and the circumferential end surface 83 of the half thrust bearing 8, an exposure length A3 of the exposed slant surface 84i of the back metal layer 84 is preferably 1 to 10 mm.
(37) The transition surface 84t is formed as a flat surface in Embodiment 1, but may be formed as a curved surface which is convex toward the cover member 86, i.e., a curved surface with a curvature radius having a curvature center on a side opposite to the cover member 86. Alternatively, the transition surface 84t may be formed from a plurality of planes or a discontinuous surface so as to be a convex shape toward the cover member 86 as a whole.
(38) Moreover, a corner between the thrust relief surface 82s and the circumferential end surface 83 may be made into a round shape (R-shape).
(39) It should be noted that, as illustrated in
(40) The overlay layer 87 may be applied not only to the slide surface 81 of the bearing alloy layer 85 that receives axial the force f of the crankshaft, but also to the thrust relief surface 82s, a surface of the oil groove 81a, an outside diameter surface, an inside diameter surface, a rear surface, a circumferential end surface and the like of the half thrust bearing 8. The thickness of the overlay layer 87 is 0.5 to 20 m, and preferably 1 to 10 m.
(41) It should be noted that, in the present description, the slide surface 81, the thrust relief surface 82s, the rear surface 84b, and the circumferential end surface 83 are defined as surfaces in the case where the overlay layer 87 is not given.
Effects According to Embodiment 1
(42) As described above, substantially simultaneously with the input of the axial force f from the crankshaft to the slide surface 81 of the half thrust bearing 8, the circumferential end surface 83 of one half thrust bearing 8 collides with the circumferential end surface 83 of the other half thrust bearing 8, so that impact load is applied to the proximities of the circumferential end surfaces 83 of the half thrust bearings 8. It should be noted that, in contrast to the configuration in the present embodiment, if the bearing seat 6 which is a annularly shaped depression at the peripheral edge of the bearing hole 5 is formed only on the side surface of the cylinder block 2 of the bearing housing 4 which is configured by attaching the bearing cap 3 to the bottom part of the cylinder block 2 illustrated in
(43) However, in the present embodiment, the cover member 86 made of the same bearing alloy as the bearing alloy layer 85 is formed on an adjacent side of the circumferential end surface 83 to the thrust relief 82, so that this member receives the impact load and is therefore elastically deformed. Accordingly, the load applied to a region of the back metal layer 84 adjacent to the bearing alloy layer 85 is eased in the circumferential end surface 83. On the other hand, on a rear surface side (a side located apart from the thrust relief 82) of the circumferential end surface 83, the exposed surface 84e of the back metal layer 84 which is less easily elastically deformed than the cover member 86 is exposed, so that the impact load is mainly applied to a region of the back metal layer 84 located apart from the thrust relief surface 82s. Moreover, on the thrust relief surface 82s, the exposed slant surface 84i of the back metal layer 84 is formed adjacent to the cover member 86 and therefore the cover member 86 is located apart from the bearing alloy slant surface 85i (i.e., the bearing alloy layer 85). Thus, the impact load is not easily propagated to the bearing alloy layer 85 in a region of the thrust relief 82 and a region of the slide surface 81 adjacent to the thrust relief 82, so that fatigue does not easily occur in the bearing alloy layer 85 in these regions.
(44) It should be noted that, in contrast to the present embodiment, if the cover member 86 is formed on the entirety (entire surface) of the circumferential end surface 83 of the half thrust bearing 8, the impact load is evenly propagated to the back metal layer in the region of the circumferential end surface independently of the position in a thickness direction (axial direction) thereof in the same manner as a conventional half thrust bearing, so that the impact load is propagated also to the back metal layer in the region of the thrust relief and in the region of the slide surface adjacent to the thrust relief, resulting in easy occurrence of the fatigue in the bearing alloy layer adjacent thereto.
(45) Also if the axial length A1 of the cover member 86 is excessively large, the rate of the surface (exposed end face 84e) of the back metal layer which mainly supports the impact load in the circumferential end surface 83 becomes low, so that large impact load is applied also to the surface (cover end surface 86e) of the cover member 86. Because the large impact load is applied to the surface of the cover member 86 in this way, the fatigue easily occurs in the bearing alloy of the cover member.
(46) Further, if the axial length A1 and/or thickness A2 of the cover member 86 are excessively small, elastic deformation of the bearing alloy for easing the impact load becomes small, so that ease of the impact load is insufficient. Therefore, large impact load is propagated to the back metal layer 84 in the region of the thrust relief 82 and in the region of the slide surface 81 adjacent to the thrust relief 82, and the fatigue easily occurs in the bearing alloy layer 85.
(47) During the operation of an internal combustion engine, if deflection of a crankshaft occurs, a thrust collar 12 of the crankshaft may contact the thrust relief surface 82s. Accordingly, if the exposure length A3 of the exposed slant surface 84i in the thrust relief surface 82s is excessively large, the exposed slant surface 84i and the thrust collar 12 of the crankshaft become easily in contact with each other, and there is a possibility that seizure occurs.
(48) Contrarily to this, if the exposure length A3 of the exposed slant surface 84i is excessively small, there is a possibility that the impact load received by the cover member 86 may be propagated to the back metal layer 84 in the region of the thrust relief 82 and the region of the slide surface 81 adjacent to the thrust relief 82.
(49) (Dimensions of Bearing Alloy Layer and Back Metal Layer)
(50)
(51) When used in a crankshaft (of which a journal portion has a diameter of approximately 30 to 100 mm) of a small-size internal combustion engine of an automobile or the like, a thickness T of the half thrust bearing 8 is 1.5 to 3.5 mm, a thickness TA of the bearing alloy layer 85 is 0.1 to 0.7 mm, and a thickness TB of the back metal layer 84 is 1.1 to 3.2 mm, in a region where the slide surface 81 is formed. In the region where the slide surface 81 is formed, each of the thickness TA of the bearing alloy layer 85 and the thickness TB of the back metal layer 84 is preferably constant.
(52) Moreover, the thrust relief 82 of the half thrust bearing 8 is formed so that the wall thickness of the half thrust bearing 8 becomes gradually smaller toward the circumferential end surface 83. An axial length A of the half thrust bearing 8 in the circumferential end surface 83, i.e., an axial distance A from the intersection point P1 provided when extending the exposed slant surface 84i and the exposed end face 84e of the back metal layer 84, to the second surface 84b is 0.6 to 2.7 mm
(53) (Manufacture of Half Thrust Bearing)
(54) The half thrust bearing 8 of the present embodiment is molded by cutting a planar multi-layered slide material consisting of the back metal layer 84 and the bearing alloy layer 85 into a semi-annular shape by using a pair of male and female dies and a pressing machine. In general, a clearance between cutting portions of the pair of male and female dies has been made narrow in order to reduce burrs resulting from the cutting. However, in the manufacture of the half thrust bearing 8 of the present embodiment, although the clearance between the cutting portions at an inner peripheral surface and an outer peripheral surface having a semi-annular shape is made narrow as with the conventional manufacture, the clearance at the circumferential end is made wider than the conventional manufacture. Consequently, during press-molding, the bearing alloy layer 85 on the back metal layer 84 in the proximity of the circumferential end surface 83 is cut while plastically flowing in the clearance in such a way as to cover the side surface (circumferential end surface 83) of the back metal layer 84, and then adheres to a part of the circumferential end surface 83. Further, by forming the thrust relief surface 82s through cutting operation, there are provided the exposed slant surface 84i and the transition surface 84t of the back metal layer 84, and the cover member 86 made of a bearing alloy on the transition surface 84t.
(55) It should be noted that, although the bearing device 1 of the type in which the half bearing 7 and the half thrust bearing 8 are separated has been described in the present embodiment, the present invention is not limited thereto, and is also applicable to the bearing device 1 of the type in which the half bearing 7 and the half thrust bearing 8 are integrated.
(56) While Embodiment 1 of the present invention has been described in detail above with reference to the drawings, a specific configuration is not limited to this embodiment, and degrees of changes in design that do not depart from the spirit of the present invention fall within the present invention.
Embodiment 2
(57) For example, as illustrated in
Embodiment 3
(58) As illustrated in
(59) Alternatively, the rear surface relief 89 may be configured in such a way as to have a plane parallel to the slide surface 81.
(60) It should be noted that, as illustrated in
(61) Furthermore, although four half thrust bearings 8 are used in the bearing device 1 in Embodiment 1, the present invention is not limited thereto, and desired advantageous effects can be obtained by using at least one half thrust bearing 8 according to the present invention. Moreover, the half thrust bearing 8 according to the present invention and a conventional thrust bearing may be paired with each other and thus used as an annularly shaped thrust bearing. Further, in the bearing device 1 according to the present invention, the half thrust bearing 8 may be integrally formed at one or both axial end surfaces of the half bearing 7 which rotatably bears a crankshaft.