Cartridge, method of manufacturing a cartridge, dispensing assembly and method of assembling a dispensing assembly
10906702 · 2021-02-02
Assignee
Inventors
Cpc classification
B65D35/10
PERFORMING OPERATIONS; TRANSPORTING
B65D81/32
PERFORMING OPERATIONS; TRANSPORTING
B65D35/242
PERFORMING OPERATIONS; TRANSPORTING
B65D47/06
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14491
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0055
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00553
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D35/10
PERFORMING OPERATIONS; TRANSPORTING
B65D81/32
PERFORMING OPERATIONS; TRANSPORTING
B65D83/00
PERFORMING OPERATIONS; TRANSPORTING
B65D47/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cartridge for a material to be dispensed includes a rigid head part having a dispensing outlet and a flexible film forming a cartridge wall, with the film bounding a cartridge chamber for the material to be dispensed, extending at least partially in a longitudinal direction of the cartridge and having a front end that is connected to the head part, wherein the head part has an outer circumferential surface. An inner surface of the front end of the film is sealingly and non-releasably connected to the outer circumferential surface of the head part.
Claims
1. A cartridge for a material to be dispensed, the cartridge comprising: a rigid head part having a dispensing outlet; and a flexible film forming a cartridge wall, with the film bounding a cartridge chamber for the material to be dispensed, the film extending at least partially in a longitudinal direction of the cartridge and having a front end that is connected to the head part, the head part having an outer circumferential surface, the outer circumferential surface comprising formations, an inner surface of the front end of the film sealingly and non-releasably connected to the outer circumferential surface of the head part and to the formations present at the outer circumferential surface of the head part, the formations comprising a ring recess formed in the outer circumferential surface that circumferentially extends around the outer circumferential surface perpendicular to the longitudinal direction of the cartridge.
2. The cartridge of claim 1, wherein the formations comprise grooves formed in the outer circumferential surface of the head part.
3. The cartridge of claim 2, wherein the grooves extend in parallel to the longitudinal direction of the cartridge.
4. The cartridge of claim 2, wherein the grooves have a triangular-like shape in a cross-section thereof.
5. The cartridge in accordance with claim 1, wherein the formations further comprise grooves formed in the outer circumferential surface of the head part and wherein the ring recess extends through the base of the grooves.
6. The cartridge in accordance with claim 1, wherein the ring recess has an L-shaped cross-section in the longitudinal direction.
7. The cartridge of claim 1, wherein the inner surface of the film is attached to the outer circumferential surface of the head part, wherein a front end of the film extends beyond the outer circumferential surface of the head part.
8. The cartridge of claim 1, wherein the cartridge chamber is filled with the material, or the cartridge is a one-component cartridge comprising one cartridge chamber, or the cartridge is a two-component cartridge comprising two cartridge chambers; or the dispensing outlet projects from the rigid head part in a direction opposed to the direction of extent of the flexible film forming the at least one cartridge wall, or the film is a multi-layer film comprising at least two, three four, five or more layers.
9. The cartridge for a material in accordance with claim 1, wherein bulges are present in an internal end face of the head part comprising the dispensing outlet.
10. The cartridge in accordance with claim 1, wherein the ring recess forms a bottom end of the head part.
11. The cartridge of claim 1, wherein the formations comprise one or more wave-like structures formed in the outer circumferential surface and the wave-like structures extend perpendicular to the longitudinal direction of the cartridge.
12. A cartridge for a material to be dispensed, the cartridge comprising: a rigid head part having a dispensing outlet; and a flexible film forming a cartridge wall, with the film bounding a cartridge chamber for the material to be dispensed, the film extending at least partially in a longitudinal direction of the cartridge and having a front end that is connected to the head part, the head part having an outer circumferential surface, the outer circumferential surface comprising formations, an inner surface of the front end of the film sealingly and non-releasably connected to the outer circumferential surface of the head part and to the formations present at the outer circumferential surface of the head part, the formations comprising one or more ribs projecting from the outer circumferential surface.
13. The cartridge in accordance with claim 12, wherein the cartridge wall is received in a support sleeve, with the outer circumferential surface having the formations arranged within the sleeve and the one or more ribs forming a press-fit or interference fit type of connection with an inner surface of the sleeve.
14. A cartridge for a material to be dispensed, the cartridge comprising: a rigid head part having a dispensing outlet; and a flexible film forming a cartridge wall, with the film bounding a cartridge chamber for the material to be dispensed, the film extending at least partially in a longitudinal direction of the cartridge and having a front end that is connected to the head part, the head part having an outer circumferential surface and a collar, the outer circumferential surface comprising formations, an inner surface of the front end of the film sealingly and non-releasably connected to the outer circumferential surface of the head part and to the formations present at the outer circumferential surface of the head part, and the collar surrounding the dispensing outlet in a radially outer region of the head part, extending in the longitudinal direction and defining at least regionally the outer circumferential surface of the head part to which the film is connected.
15. The cartridge of claim 14, wherein the collar is formed radially inwardly of an outermost part of the head part, with a ledge being formed between the outermost part of the head part and the outer circumferential surface of the head part present at the collar.
16. A dispensing assembly, comprising: a cartridge, the cartridge comprising a rigid head part having a dispensing outlet and a flexible film forming a cartridge wall, with the film bounding a cartridge chamber for a material to be dispensed, the film extending at least partially in a longitudinal direction of the cartridge and the film having a front end connected to the head part, the head part having an outer circumferential surface, the outer circumferential surface comprising formations, an inner surface of the front end of the film sealingly and non-releasably connected to the outer circumferential surface of the head part and to the formations present at the outer circumferential surface of the head part, the cartridge comprising one or more cartridge chambers each being filled with a respective material and the dispensing assembly further having a sleeve into which the cartridge is inserted.
17. A method of assembling a dispensing assembly comprising a cartridge, the cartridge having a rigid head part having a dispensing outlet and a flexible film forming a cartridge wall, with the film bounding a cartridge chamber for a material to be dispensed, the film extending at least partially in a longitudinal direction of the cartridge and the film having a front end connected to the head part, the head part having an outer circumferential surface, the outer circumferential surface comprising formations, an inner surface of the front end of the film sealingly and non-releasably connected to the outer circumferential surface of the head part and to the formations present at the outer circumferential surface of the head part, the cartridge further having one or more cartridge chambers, the dispensing assembly further comprising a sleeve, the method comprising: inserting the one or more cartridge chambers into a respective sleeve; fixing the one or more cartridge chambers in the respective sleeve by at least one of a press fit and an interference fit between some of the formations present at the respective cartridge chamber and an inner surface of the respective sleeve; and inserting the cartridge and the sleeve into the dispenser.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(14) In the following, the same reference numerals will be used for parts having the same or equivalent function. Any statements made having regard to the direction of a component are made relative to the position shown in the drawing and can naturally vary in the actual position of application.
(15)
(16) The head part 14 has an outer circumferential surface 24 (see e.g.
(17) The formations 26 comprise grooves 28 formed in the outer circumferential surface 24 of the head part 14. The grooves 28 extend in parallel to the longitudinal direction A of the cartridge 10. In a side view of the cartridge 10, see e.g.
(18) A base 28 of a triangle forming the groove 28 forms a bottom end 68 of the head part 14 (see
(19) A further type of formation 26 formed at the cartridge 10 is a ring recess 30 that is formed in the outer circumferential surface 24 and that circumferentially extends around the outer circumferential surface 24 perpendicular to the longitudinal direction A of the cartridge 10.
(20) A further type of formation 26 formed at the cartridge 10 is a wave-like structure 32 formed in the outer circumferential surface 24. The respective wave-like structure 32 extends perpendicular to the longitudinal direction A of the cartridge 10.
(21) A further type of formation 26 formed at the cartridge 10 is a rib 34 projecting from the outer circumferential surface 24. In the examples shown the ribs 34, each extend perpendicular to the longitudinal direction A of the cartridge 10 and are arranged between directly adjacent grooves 28. Other arrangements of the ribs 34, for example grooves 28 arranged in parallel to the longitudinal direction A or more than one per pair of ribs 34 arranged between adjacent grooves 28 are possible.
(22) It should be noted that the ribs 34 project further from the outer circumferential surface 24 than the respective wave-like structure 32.
(23) It should further be noted that the respective groove 28 projects further into the outer circumferential surface 24 than most of the recess 30, and that the grooves 28 and the recess 30 optionally project further into the outer circumferential surface 24 than the ribs 34 or wave-like structures 32 project from the outer circumferential surface 24.
(24) Reinforcement ribs 36 are disposed at the side of the head part 14 remote from the cartridge wall 20, 20. The reinforcement ribs 36 serve the purpose of reinforcing the head part 14 so that this can easily withstand the pressures applied thereon during a dispensing process.
(25) The dispensing outlet 16 is a common outlet which combines a respective chamber outlet 38. Two outlet passages 40, 40 lead from the respective cartridge chamber 12, 12 to an end 42 of the dispensing outlet 16.
(26) The dispensing outlet 16 is, on the one hand, configured to be sealed off by a cap co-operating with a plunger (not shown) in a storage state of the cartridge 10. The dispensing outlet 16 is further configured to cooperate with a mixing tip (not shown) that is typically used to dispense the materials M, M stored in the cartridge 10 in a dispensing state of the cartridge 10.
(27)
(28) The FIGS. shown herein respectively show a two-component side by side cartridge 10. It should be noted that the head part 14 and the features and methods of attachment of the head part 14 to the respective film 18, 18 can naturally be employed at a one-component cartridge (not shown) comprising only one cartridge chamber 12, or at a coaxial cartridge comprising two cartridge chambers 12, 12 that are coaxially arranged with respect to one another about the longitudinal direction A.
(29) The cartridge 10 shown in the foregoing has a common head part 14 for both chambers 12, 12. However, it is naturally also possible to form each cartridge chamber 12, 12 of a two-component cartridge 10 with separate head parts that are then connected to another e.g. in a permanent or releasable manner (both not shown), for example in the region of the outlet chambers 38, 38, with the combined chamber outlets 38, 38 then forming the dispensing outlet 16.
(30)
(31) The collar 46 is formed radially inwardly of an outermost part 48 of the head part 14. A ledge 50 is formed between the outermost part 48 of the head part 14 and the outer circumferential surface 24 of the head part 14 present at the collar 46.
(32) It should be noted in this connection that a length of the collar 46 in the longitudinal direction A is typically selected in the range of 2 mm to 20 mm, preferably 5 mm to 7 mm.
(33) It should further be noted that a length of the ledge 50 in a direction perpendicular to the longitudinal direction A is typically selected in the range of 0.5 mm to 8 mm, preferably 1 mm to 4 mm.
(34) An inner surface 52 of the film 18 is attached to the outer circumferential surface 24 of the head part 14, to the ledge 50 and also to the outermost part 48 of the head part 14.
(35) In this connection it should be noted that the film 18, 18 may be connected to the outer circumferential surface 24 of the head part 14 by one of injection molding, by glueing, by welding, in particular ultrasonic welding, by shrinking, by clamping and by mounting.
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(37) It should be noted in this connection that a length of the short limb 30 perpendicular to the longitudinal direction A is typically selected in the range of 0.3 mm to 7 mm, preferably 0.8 mm to 4 mm. It should further be noted that the short limb 30 may form the bottom end 54 (see
(38) It should further be noted that a length of the long limb 30 is typically selected in the range of 1 mm to 12 mm, preferably 2 mm to 8 mm.
(39) It should further be noted that a height of the rib 34 projecting from the outermost surface 24 is typically selected in the range of 0.05 to 3 mm, preferably in the range of 0.15 to 1.5 mm. A length of the rib 34 perpendicular to the longitudinal direction A is typically selected in the range 0.1 to 4 mm, in particular 0.2 to 2 mm.
(40) The respective wave-like structure 32 may comprise between 2 and 5 valleys 32 and between 2 and 5 peaks 32, with a respective peak having a height typically selected in the range of 0.05 to 2 mm, preferably in the range of 0.1 to 1 mm. The respective valley 32 is either formed in a plane coinciding with the outer circumferential surface 24 or has a depth of up to 3 mm, preferably of up to 0.5 mm.
(41) It should be noted in this connection that some of the valleys 32 may have a greater depth than other ones of the valleys 32 of the wave-like structure 32. It should further be noted that some of the peaks 32 may have a greater height than other ones of the peaks 32 of the wave-like structure 32. The wave-like structure 32 is generally formed between directly adjacent grooves 28.
(42) The ring recess 30 intersects the grooves 28 present in the film 18, 18, but has a lesser depth than that of the grooves 28. In this connection it should be noted that the grooves 28 may extend over a height of the collar 46, with the diamond-like grooves 28 extending further beyond the bottom end 68. The ring recess 30 is arranged to extend through a middle part of the grooves 28.
(43) The grooves 28 typically have a length selected in the range of 2 mm to 20 mm, preferably 5 mm to 7 mm; and/or has a depth a depth from the outer circumferential surface 24 typically selected in the range of 0.4 mm to 5 mm, preferably 0.5 mm to 2 mm.
(44) The diamond-like grooves 28 typically have a length selected in the range of 2 mm to 30 mm, preferably 10 mm to 14 mm;
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(46) The second film 56, 56 is arranged to prevent a diffusion of the material M, M stored in the cartridge chamber 12, 12 through the end face 54 of the head part 14.
(47) The properties of the second film 56, 56 can be selected identical to the properties of the film 18, 18 forming the cartridge wall 20, 20, the film 56, 56 may be selected from a material which bonds to the material of a rear surface 54 forming the end face 54 of the head 14 part, preferably the material of the second film 56, 56 and the material of the rear surface 54 of the head part 14 are identical.
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(50) In this connection it should be noted that a closure seam (not shown) may be disposed at a rear end of the film 18, 18. The closure seam then runs traverse to the longitudinal direction A and connects two regions of the inner surface 42 of the film 18, 18 to close the rear end of the cartridge chamber 12, 12 in a seal tight manner.
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(53) On assembling the dispensing assembly 62, the cartridge 10, respectively the cartridge chambers 12, 12 are inserted into the respective sleeve 64. The cartridge 10 is fixed to the respective sleeve 64 by at least one of a press fit and an interference fit between some of the formations 26 present at the respective cartridge 10 and the inner surface 66 of the respective sleeve 64.
(54) In this connection it should be noted that the sleeve may be made from plastic, e.g. PE or PA or from a metal, e.g. aluminum or an aluminum alloy, for example in an extrusion process or an injection molding process.
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(60) In this connection it should be noted that it is preferred if there is one bulge 70 per pair of grooves 28. It is further preferred if the plurality of grooves intersect at one point of intersection 72, with the point of intersection 72 forming the inlet position of the flow of material into the injection mold.
(61)
(62) On forming the cartridges 10 discussed in the foregoing a film 18, 18 is placed on a core of a mold (not shown). Not shown inserts are then introduced into the mold. The inserts comprises structures which correspond to a shape of the formations 26 directly adjacent to the film 18, 18. Once the mold is closed the head part 14 is injection molding in a head space of the mold to form the head part 14 with its outer circumferential surface 24 having the formations 26 to sealingly and non-releasably bond the front end 22, 22 of the film 18, 18 to at least the outer circumferential surface 24 of the head part 14.
(63) In this connection it should be noted that the films 18, 18 discussed in the foregoing may comprise the inner surface 52 and the outer surface 60. It is the inner surface 52 that is connected to the outer circumferential surface 24 of the head part 14. The connection preferably being formed by a bond produced in an injection molding process to form an integral connection structure.
(64) The film 18, 18 is preferably a multilayer film having at least two layers formed from different materials. In the preferred choice the film is a five layer film comprising a sandwich structure in which the outer layer is formed of PE (20 to 40 m thickness) which is connected to a layer of PA (10 to 20 m) via a tie layer (1.5 to 2.5 m). The PA layer in turn is connected via a further tie layer (1.5 to 2.5 m) to an aluminum or aluminum alloy layer (5 to 10 m). The aluminum or aluminum alloy layer is in turn connected to a further PA layer (10 to 20 m) via a further tie layer (1.5 to 2.5 m) which is then connected to an inner layer corresponding to the inner surface 42, via a via a further tie layer (1.5 to 2.5 m) with the inner layer having a thickness selected in the range of 45 to 100 m.
(65) It should be noted that the respective tie layers are not considered to be individual layers of a multi-layered film, they are merely present to ensure a bond is formed between the individual layers.
(66) The materials of the film 18, 18 can differ and from the above mentioned materials as can their respective thicknesses. It should be noted in this connection that the films 18, 18 typically have a thickness selected in the range of 70 to 200 m, in particular of 120 to 170 m.
(67) The head part 14 typically comprises plastic and in particular consists of plastic. with at least the part of the film 18, 18 that is connected to the head part 14 also comprising plastic and in particular consisting of plastic.
(68) Generally speaking the plastic of the head part 14 and the plastic of the part of the film 18, 18 being connected to the head part 14 are selected from plastics which bond and are preferably the same so that the strongest possible bond is formed there between. The head part 14 is beneficially produced by injection molding as this permits a facile, reproducible, fast and cost-effective manufacture of the cartridges.
(69) It should further be noted that the cartridge wall 20, 20 may be formed from a blown extruded film sleeve.
(70) It should also be noted that the material of the inner layer 52 and the material of the outer layer 60 may be identical or that the material of the inner layer 52 and the material of the outer layer 60 may be different from one another.
(71) It should also be noted that the thickness of the inner layer 52 and the thickness of the outer layer 60 may be identical or that the thickness of the inner layer 52 is greater than the thickness of the outer layer 60.
(72) It should be noted in this connection that the front end 22, 22 of the film 18, 18 may be clamped between the outer circumferential surface 24 of the head part 14 and an inner surface of a clamping member (not shown), in particular a clamping ring, surrounding the outer circumferential surface 24 of the head part 16. Such a clamping ring is used to support the attachment of the film 18, 18 at the head part 14.