METHOD FOR CHARGING A CELL, AND METHOD AND SYSTEM FOR CHARGING A BATTERY IN FULL LIFE CYCLE INCLUDING PULSE CHARGING AT AN OVERCHARGE VOLTAGE OR AN OVERCHARGE CURRENT
20210218257 ยท 2021-07-15
Inventors
Cpc classification
G01R31/374
PHYSICS
H02J7/0063
ELECTRICITY
H02J7/0014
ELECTRICITY
H01M10/425
ELECTRICITY
G01R31/396
PHYSICS
G01R31/3648
PHYSICS
H01M10/441
ELECTRICITY
H02J7/00714
ELECTRICITY
H02J7/0048
ELECTRICITY
H01M10/48
ELECTRICITY
H02J7/0013
ELECTRICITY
H02J7/007
ELECTRICITY
H02J7/00711
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A method for charging a battery includes: calculating a charge pulse at a next moment based on real-time data of the battery, and change information of a first charge time t.sub.c1 and a second charge time t.sub.c2, and change information of a first relaxation time t.sub.r1 and a second relaxation time t.sub.r2, so that the battery has a longest time for being at a highest bearable charge voltage/current in a healthy state, until the battery is fully charged. t.sub.c1/t.sub.r2 is a longest time within which the cell is at an overcharge voltage/current but no irreversible damage has been formed during a charge, and t.sub.r1/t.sub.r2 is a time within which the cell recovers from an overcharged state to a normal state within t.sub.c1/t.sub.c2. Based on the present invention, low-cost and well balanced fast charging is implemented when a requirement of reducing consistency between cells is reduced.
Claims
1. A method for charging a cell including pulse charging at an overcharge voltage or an overcharge current, comprising: if a charge current is controlled within a safety range, and a second charge time t.sub.c2 is not less than a first charge time t.sub.c1, charging the cell for a time that does not exceed the first charge time t.sub.c1; and if a charge voltage is controlled within a safety range, and the first charge time t.sub.c1 is not less than the second charge time t.sub.c2, charging the cell for a time that does not exceed the second charge time t.sub.c2, wherein the first charge time is a longest time within which the cell is at the overcharge voltage but no irreversible damage has been formed during a charge; the second charge time is a longest time within which the cell is at the overcharge current but no irreversible damage has been formed during a charge; pulse charging the cell at the overcharge voltage for the time that does not exceed the first charge time t.sub.c1 and a charge current is controlled within a safety range, or pulse charging the cell at the overcharge current for the time that does not exceed the second charge time t.sub.c2, and a charge voltage is controlled within a safety range; wherein when the cell is charged for the time that does not exceed the first charge time t.sub.c1, the cell recovers from an overcharged state where the overcharge voltage is applied to a normal state after the overcharge voltage is applied within a time not less than a first relaxation time t.sub.r1, the first relaxation time is a time within which the cell recovers from the overcharged state where the overcharge voltage is applied to the normal state after the overcharge voltage is applied after the first charge time; when the cell is charged for the time that does not exceed the second charge time t.sub.c2, the cell recovers from the overcharged state where the overcharge voltage is applied to the normal state after the overcharge voltage is applied within a time not less than a second relaxation time t.sub.r2, the second relaxation time is a time within which the cell recovers from an overcharged state where the overcharge current is applied to a normal state after the second charge time after the overcharge current is applied.
2. The method for charging the cell including pulse charging at an overcharge voltage or an overcharge current according to claim 1, wherein the first charge time varies with ambient temperature, a charge current, a state of charge SOC, and a state of health SOH of a battery; a battery comprising the cell.
3. The method for charging the cell including pulse charging at an overcharge voltage or an overcharge current according to claim 1, wherein the first charge time is in inverse proportion of the overcharge voltage.
4. The method for charging the cell including pulse charging at an overcharge voltage or an overcharge current according to claim 1, wherein the second charge time varies with ambient temperature, the charge voltage, a state of charge SOC, and a state of health SOH of a battery.
5. The method for charging the cell including pulse charging at an overcharge voltage or an overcharge current according to claim 1, wherein the second charge time is in reverse proportion of the overcharge current.
6. (canceled)
7. (canceled)
8. A method for charging a battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current, a battery comprising a plurality cells, and the method comprising: monitoring real-time data of the battery charged based on a charge pulse at a current moment; calculating a charge pulse with the overcharge voltage or the overcharge current at a next moment based on the real-time data of the battery, changing information of a first charge time t.sub.c1 and a first relaxation time t.sub.r1, and changing information of a second charge time t.sub.c2 and a second relaxation time t.sub.r2, so that the battery has a longest time in a healthy state; during the longest time, the battery being at the overcharge voltage but no irreversible damage has been formed during a charge or at the overcharge current but no irreversible damage has been formed during a charge current; and charging the battery at the overcharge voltage or at the overcharge current by using the calculated charge pulse, wherein the foregoing monitoring, calculating, and charging process is repeated before the battery is fully charged, wherein the real-time data of the battery comprises voltage, current, and temperature data of the battery; the first charge time is a longest time within which a cell is at the overcharge voltage but no irreversible damage has been formed during a charge; the first charge time varies with ambient temperature, a charge current, a state of charge SOC, and a state of health SOH of the battery; the first relaxation time is a time within which the cell recovers from an overcharged state where the overcharge voltage is applied to a normal state after the overcharge voltage is applied after the first charge time; the second charge time is a longest time within which the cell is at the overcharge current but no irreversible damage has been formed during a charge; the second charge time varies with ambient, a charge voltage, a state of charge SOC, and a state of health SOH of the battery; the second relaxation time is a time within which the cell recovers from an overcharged state where the overcharge current is applied to a normal state after the overcharge current is applied after the second charge time; and the charge pulse comprises the charge voltage, the first charge time, and the first relaxation time or the second relaxation time; or the charge pulse comprises the charge current, the second charge time, and the second relaxation time or the first relaxation time.
9. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 8, wherein a principle for selecting the longest time for charging the battery in a healthy state at the overcharge voltage but no irreversible damage has been formed during a charge or at the overcharge current but no irreversible damage has been formed during a charge is: if the charge current is controlled within in a safety range, and the second charge time t.sub.c2 is not less than the first charge time t.sub.c1, charging the cell for a time that does not exceed the first charge time t.sub.c1; and if the charge voltage is controlled within in a safety range, and the first charge time t.sub.c1 is not less than the second charge time t.sub.c2, charging the cell for a time that does not exceed the second charge time t.sub.c2.
10. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 8, wherein the step of calculating a charge pulse at a next moment based on the real-time data of the battery, changing information of a first charge time t.sub.c1 and a first relaxation time t.sub.r1, and changing information of a second charge time t.sub.c2 and a second relaxation time t.sub.r2, so that the battery has a longest time in a healthy state; during the longest time, the battery being at the overcharge voltage but no irreversible damage has been formed during a charge or at the overcharge current but no irreversible damage has been formed during a charge current comprises: determining a first charge pulse of the cell at a next moment based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of the cell varying with a charge voltage, temperature, an SOC, and an SOH; repeating said step of determining the first charge pulse of the cell until the first charge pulse of the plurality of cells have been determined; determining a second charge pulse of the cell at the next moment based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of the cell varying with a charge current, temperature, an SOC, and an SOH; repeating said step of determining the second charge pulse of the cell until the second charge pulse of the plurality of cells have been determined; and selecting a smallest charge time from first charge time tc1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of the plurality of cells, selecting a largest relaxation time from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of the plurality of cells, and constituting the charge pulse of the battery at the next moment by using the smallest charge time and the largest relaxation time that are selected.
11. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 10, wherein the method of calculating the charge pulse at the next moment is applicable to a battery formed by serially connecting a plurality of cells, or a battery formed by connecting a plurality of cells in parallel, or a battery formed by connecting a plurality of cells serially and in parallel.
12. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 8, wherein when the battery comprises serially connected cells, the step of calculating a charge pulse at a next moment based on the real-time data of the battery, changing information of a first charge time t.sub.c1 and a first relaxation time t.sub.r1, and changing information of a second charge time t.sub.c2 and a second relaxation time t.sub.r2, so that the battery has a longest time for being at a highest bearable charge voltage or charge current in a healthy state comprises: when none of the serially connected cells are fully charged, determining a first charge pulse of the cell at a next moment based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of the cell varying with a charge voltage, temperature, an SOC, and an SOH; repeating said step of determining the first charge pulse of the cell until the first charge pulse of the plurality of cells have been determined; determining a second charge pulse of the cell at the next moment based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of the cell varying with a charge current, temperature, an SOC, and an SOH; repeating said step of determining the second charge pulse of the cell until the second charge pulse of the plurality of cells have been determined; and selecting a smallest charge time from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of the plurality of cells, selecting a largest relaxation time from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of the plurality of cells, and constituting the charge pulse of the battery at the next moment by using the smallest charge time and the largest relaxation time that are selected; and when at least one of the serially connected cells reaches a fully charged state, first discharging the cell in a fully charged state; then determining a first charge pulse of the cell at a next moment based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of the cell varying with a charge voltage, temperature, an SOC, and an SOH; determining a second charge pulse of the cell at the next moment based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of the cell varying with a charge current, temperature, an SOC, and an SOH; and selecting a smallest charge time from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of the plurality of cells, selecting a largest relaxation time from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of the plurality of cells, and constituting the charge pulse of the battery at the next moment by using the smallest charge time and the largest relaxation time that are selected.
13. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 12, wherein a manner of discharging the cell in a fully charged state comprises: discharging the fully charged cell to the ground; or discharging the fully charged cell to a cell that reaches an undercharged state, so that the cell that reaches an undercharged state still does not reach a fully charged state after charging.
14. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 10, further comprising: correcting the first curve and the second curve of the cell in real time based on the real-time data of the battery, the SOC, and the SOH.
15. The method for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 8, wherein the method is applicable to a charge of a chemical battery.
16. A system for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current, comprising a battery module, a detection and protection module, a power supply, a database, and a calculation control module, wherein the database stores changing information of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of the battery, and changing information of a second charge time t.sub.c2 and a second relaxation time t.sub.r2; the detection and protection module is configured to detect the battery module in real time, to obtain real-time data of the battery in the battery module; the calculation control module calculates a charge pulse with the overcharge voltage or with the overcharge current at a next moment based on the real-time data of the battery, the changing information of the first charge time t.sub.c1 and the first relaxation time t.sub.r1, and the changing information of the second charge time t.sub.c2 and the second relaxation time t.sub.r2, so that the battery has a longest time in a healthy state; during the longest time, the battery being at the overcharge voltage but no irreversible damage has been formed during a charge or at the overcharge current but no irreversible damage has been formed during a charge current; and the power supply performs charging at the overcharge voltage or at the overcharge current based on the charge pulse calculated by the calculation control module, until charging is completed; the real-time data of the battery comprises voltage, current, and temperature data of the battery. the first charge time is a longest time within which a cell is at an overcharge voltage but no irreversible damage has been formed during a charge; the first charge time varies with ambient temperature, a charge current, a state of charge SOC, and a state of health SOH of the battery; the first relaxation time is a time within which the cell recovers from an overcharged state where the overcharge voltage is applied to a normal state after the overcharge voltage is applied after the first charge time; the second charge time is a longest time within which the cell is at an overcharge current but no irreversible damage has been formed during a charge; the second charge time varies with environment temperature, a charge voltage, a state of charge SOC, and a state of health SOH of the battery; the second relaxation time is a time within which the cell recovers from an overcharged state where the overcharge current is applied to a normal state after the overcharge current is applied after the second charge time; and the charge pulse comprises the charge voltage, the first charge time, and the first relaxation time or the second relaxation time; or the charge pulse comprises the charge current, the second charge time, and the second relaxation time or the first relaxation time.
17. The system for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 16, wherein the calculation control module comprises: a first charge pulse calculation unit, configured to determine a first charge pulse of the cell at a next moment based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of the cell varying with a charge voltage, temperature, an SOC, and an SOH, and configured to determine the first charge pulse of the plurality of cells by repeating said step of determining the first charge pulse of the cell; a second charge pulse calculation unit, configured to determine a second charge pulse of the cell at the next moment based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of the cell varying with a charge current, temperature, an SOC, and an SOH, and configured to determine the second charge pulse of the plurality of cells by repeating said step of determining the second charge pulse of the cell; and a battery charge pulse calculation unit, configured to: select a smallest charge time from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of the plurality of cells, select a largest relaxation time from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of the plurality of cells, and constitute the charge pulse of the battery at the next moment by using the smallest charge time and the largest relaxation time that are selected.
18. The system for charging the battery in a full life cycle including pulse charging at an overcharge voltage or an overcharge current according to claim 17, further comprising a battery energy management module and a switch module that are disposed between the power supply and the battery module; the calculation control module further comprises a discharge control unit, configured to: when the battery energy management module detects that at least one of serially connected cells reaches a fully charged state, control the switch module to cut off from the power supply and control the cell reaching a fully charged state to perform a discharge operation; and after the discharge is completed, then control the switch module to connect to the power supply for charging, and trigger the first charge pulse calculation unit, the second charge pulse calculation unit, and the battery charge pulse calculation unit to work.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0084] The following are specific embodiments of the present invention and the technical solutions of the present invention are further described with reference to the accompanying drawings. However, the present invention is not limited to these embodiments.
[0085] Among existing battery management systems, both an active battery management system (as shown in
[0086] Therefore, how to balance the charge speed and health performance of a battery, to fully match and optimize a charge and battery management and improve battery safety is a problem that urgently needs to be resolved for a charge system.
[0087] As is well-known, regardless of whether a lithium-ion battery or a lead-acid battery has a certain limit on a charge voltage and a charge current. In addition, such a requirement varies with environment temperature, a state of charge (SOC) of the battery, a state of health (SOH) of the battery, and the like. Within a safety range, the health performance of the battery can be ensured while a cell of the battery is quickly charged.
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[0089] Based on this, as a universal description, the present invention describes a critical time group (a first charge time t.sub.c1 and a second charge time t.sub.c2) to describe a charge state of a cell. The first charge time t.sub.c1 is a longest time within which the cell is at an overcharge voltage but no irreversible damage has been formed during a charge. The second charge time t.sub.c2 is a longest time within which the cell is at an overcharge current but no irreversible damage has been formed during a charge. A qualitative relationship between the first charge time t.sub.c1 and the overcharge voltage (overcharge voltage V.sub.over=charge voltagenormal charge voltage) is described in
[0090] With reference to an example in
[0091] To sum up, when a cell is to be charged, a charge manner may be determined based on the first charge time t.sub.c1 and the second charge time t.sub.c2. Therefore, the present invention provides a method for charging a cell, including:
[0092] if a charge current is controlled within in a safety range, and a second charge time t.sub.c2 is not less than a first charge time t.sub.c1, charging the cell for a time that does not exceed the first charge time t.sub.c1; and
[0093] if the charge voltage is controlled within in a safety range, and the first charge time t.sub.c1 is not less than the second charge time t.sub.c2, charging the cell for a time that does not exceed the second charge time t.sub.c2.
[0094] When a proper charge method is selected in the foregoing manners, environmentally-adjusted pulsive charging used in the present invention is the most natural charge method. For example, when a voltage pulse is used for charging, the charge pulse includes the charge voltage and t.sub.c1. For another example, when a current pulse is used for charging, the charge pulse includes the charge current and t.sub.c2. After charging is completed, a next charge is performed after a period of time. A water loss caused by a float charge of a valve-regulated sealed lead-acid battery is used as an example. When a voltage returns to a normal state after overvoltage charging is performed for the first charge time t.sub.c1, it takes time for existing hydrogens to recombine at a positive electrode. Although air pressure in the battery no longer increases, a period of time is required for the battery to return to a state before an overcharge state. This period of time is a first relaxation time t.sub.r1. In some cases, the first charge time t.sub.r1 may be very long, thereby causing two charge pulses to be far apart. This affects a charge speed. If a pulse interval is too short, hydrogens are not completely recombined after each pulse, and accumulation occurs after each pulse, until pressure is too high and water is lost. Therefore, how to optimize the first charge time t.sub.c1 and the first relaxation time t.sub.r1 is the key to healthy operation of the battery without affecting the charge speed. This period of time can be infinite. However, in consideration of charge efficiency, as long as thermodynamic equilibrium is reached, a next charge can be performed. Therefore, a time (or referred to as a relaxation time) required to perform recovery from the overcharged state to the normal state is described: the first relaxation time t.sub.r1 and the second relaxation time t.sub.r2, to describe a waiting time required between an end of this charge and a start of a next charge. In other words, when the cell is charged for the time that does not exceed the first charge time t.sub.c1, the cell recovers from an overcharged state to a normal state within a time not less than a first relaxation time t.sub.r1; when the cell is charged for the time that does not exceed the second charge time t.sub.c2, the cell recovers from an overcharged state to a normal state within a time not less than a second relaxation time t.sub.r2.
[0095] The first charge time t.sub.c1, the first relaxation time t.sub.r1, and the charge voltage (V.sub.normal+V.sub.over) constitute a voltage charge pulse (as shown in
[0096] Based on the above charge method, when there is information that (the first charge time t.sub.c1, the first relaxation time t.sub.r1), (the second charge time t.sub.c2, the second relaxation time t.sub.r2) vary with the environment temperature, the SOC of the battery, and the SOH of the battery, the cell can be controlled to always work in a most comfortable zone. Therefore, as shown in
[0097] Step 01. Monitoring real-time data of the battery charged based on a charge pulse at a current moment.
[0098] Step 02. Calculating a charge pulse at a next moment based on the real-time data of the battery, change information of a first charge time tc1 and a first relaxation time t.sub.r1, and change information of a second charge time t.sub.c2 and a second relaxation time t.sub.r2, so that the battery has a longest time for being at a highest bearable charge voltage or a highest charge current in a healthy state.
[0099] Step 03. Charging the battery by using the calculated charge pulse, where steps SOI and S02 in the foregoing process is repeated all through before the battery is fully charged.
[0100] The real-time data of the battery includes voltage, current, and temperature data of the battery. A state of the cell of the battery can be determined based on the real-time data. When step S02 is performed, the charge pulse at the next moment may be calculated and determined by comparing the real-time data of battery and the change information.
[0101] In step S02, the first charge time t.sub.c1, the first relaxation time t.sub.r1 varies with the overcharge voltage V.sub.over, the overcharge current I.sub.over, the temperature, the SOC, and the SOH. Therefore, the change information is recorded by using a curve of the first charge time t.sub.c1the overcharge voltage V.sub.over, a curve of the first relaxation time t.sub.r1the overcharge voltage V.sub.over (referring to a trend of the curve of the first charge time t.sub.c1the overcharge voltage V.sub.over), a curve of the second charge time t.sub.c2the overcharge current I.sub.over, and a curve of the second relaxation time t.sub.r2the overcharge current I.sub.over (referring to a trend of the curve of the first charge time t.sub.c1the overcharge voltage V.sub.over). The foregoing curve is initially formed based on initial data provided by a battery manufacturer, and is subsequently corrected in real time based on historical data during use, such as data of temperature, an SOH, an SOC, a current, and a voltage. For this reason, when the real-time data of the battery is compared with the change information, a corresponding appropriate charge pulse is obtained with reference to a curve for a next charge.
[0102] A principle for selecting the longest time for charging the battery in a healthy state at the highest bearable charge voltage or the highest charge current is: if a charge current is controlled within in a safety range, and the second charge time t.sub.c2 is not less than the first charge time tc1, charging the cell for a time that does not exceed the first charge time t.sub.c1; and if a charge voltage is controlled within in a safety range, and the first charge time t.sub.c1 is not less than the second charge time t.sub.c2, charging the cell for a time that does not exceed the second charge time t.sub.c2. For this reason, based on the above principle, in a process of charging the battery, charging may be performed by using a voltage pulse or a current pulse throughout the charge process, or through a combination of a voltage pulse and a current pulse.
[0103] This method is applicable to various types of electrochemical batteries, such as a lithium battery, a lead-acid battery, and a super capacitor. The battery used in the specification may be a battery with a single cell or a battery formed by a plurality of cells.
[0104] When charge management is performed on the battery with a single cell, the real-time data of the discharged battery is first monitored based on the charge pulse at the current moment. The state of charge SOC and the state of health SOH of the battery are determined based on the monitored real-time data of the battery including temperature, current, and voltage data. Then the charge pulse at the next moment is determined by comparing the real-time data of the battery with the change information of the first charge time t.sub.c1 and the first relaxation time t.sub.r1 and the change information of the second charge time t.sub.c2 and the second relaxation time t.sub.r2. When the charge pulse at the next moment is determined, whether the voltage pulse or the current pulse is used for charging may be determined based on whether the charge current or the charge voltage falls within a safety range, and a value relationship between the first charge time and the second charge time. A proper charge manner is selected at each moment based on real-time data of the battery. The charge pulse includes the charge voltage, the first charge time, and the first relaxation time; or the charge pulse includes the charge current, the second charge time, and the second relaxation time. Next the battery is charged by using the calculated charge pulse, where the monitoring and calculation process is continued before the battery is fully charged.
[0105] When charging management is performed on the battery with a plurality of cells, there are various forms of a structure of the battery formed by the plurality of cells, such as a battery formed by a plurality of cells that are serially connected successively, a battery formed by a plurality of cells that are connected in parallel to each other, a battery formed by successively and serially connecting a plurality of groups of cells connected in parallel, a battery formed by connecting, in parallel to each other, a plurality of groups of serially connected cells. The battery is not limited to the foregoing structure, and may be of any battery structure conforming to a use requirement. Based on management performed on the battery with a plurality of cells, the step of calculating the charge pulse is further detailed as follows:
[0106] (a) determining a first charge pulse of each cell at a next moment based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of each cell varying with a charge voltage, temperature, an SOC, and an SOH, where the first curve includes the curve of the first charge time t.sub.c1the over-charge voltage V.sub.over and the curve of the first relaxation time t.sub.r1the over-charge voltage V.sub.over;
[0107] (b) determining a second charge pulse of each cell at the next moment based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of each cell varying with a charge current, temperature, an SOC, and an SOH, where the second curve includes the curve of the second charge time t.sub.c2the overcharge current lover and the curve of the second relaxation time t.sub.r2the overcharge current lover; and
[0108] (c) selecting a smallest charge time from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of all cells, selecting a largest relaxation time from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of all the cells, and constituting the charge pulse of the battery at the next moment by using the smallest charge time and the largest relaxation time that are selected.
[0109] The battery formed by the plurality of serially connected cells shown in
[0110] When the battery formed by the plurality of cells serially connected successively is undercharged, charging is performed according to steps (a) to (c). Once a cell reaches a fully charged state, if charging is still performed based on the foregoing process, for the fully charged cell, a charge pulse cannot be charged into the cell. The fully charged cell is in a charge state all through, temperature increases, internal resistance of the cell increases, and the cell gradually ages and is even damaged. Therefore, charging needs to be properly adjusted. When at least one of the serially connected cells reaches a fully charged state,
[0111] the cell in a fully charged state is first discharged; then a first charge pulse of each cell at a next moment is determined based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of each cell varying with a charge voltage, temperature, an SOC, and an SOH;
[0112] a second charge pulse of each cell at the next moment is determined based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of each cell varying with a charge current, temperature, an SOC, and an SOH; and
[0113] a smallest charge time is selected from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of all cells, a largest relaxation time is selected from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of all the cells, and the charge pulse of the battery at the next moment is constituted by using the smallest charge time and largest relaxation time that are selected.
[0114] The manner of discharging the cell in a fully charged state includes: discharging the fully charged cell to the ground GND; or discharging the fully charged cell to a cell that reaches an undercharged state, so that the cell that reaches an undercharged state still does not reach a fully charged state after receiving electricity.
[0115] When the manner of discharging the ground GND is used, a quantity of discharged electricity may be set as required. For example, based on a next battery close to a fully charged state, a quantity of electricity obtained after the fully charged cell is discharged is equal to a quantity of electricity of the next battery close to a fully charged state; or 10% of a quantity of electricity is discharged; or setting is performed in another manner. However, excessively much or less electricity should not be discharged, to ensure that all the cells can be discharged according to a principle that the cells can be quickly fully charged.
[0116] When a manner in which discharging is performed to another undercharged cell, discharging may be performed to one, two, more, or all other undercharged cells. For example, based on a cell having a smallest quantity of electricity, the fully charged cell uses half of a difference between a quantity of electricity of a fully charged cell and the smallest quantity of electricity as a required quantity of electricity for discharging, so that after the discharging, the quantities of electricity of the two cells are basically equal and neither reaches a fully charged state. For another example, based on a cell having a smallest quantity of electricity, the fully charged cell discharges 10% of a quantity of electricity of the fully charged cell to the cell having the smallest quantity of electricity. For another example, the fully charged cell evenly discharges 10% of a quantity of electricity of the fully charged cell to other undercharged cells.
[0117] The battery formed by the plurality of cells that are connected in parallel to each other shown in
[0118] The battery formed by plurality of cells that are connected serially and in parallel shown in
[0119] For serially connected cells, once a cell reaches a fully charged state, if charging is still performed based on the foregoing process, for the fully charged cell, a charge pulse cannot be charged into the cell. The fully charged cell is in a charge state all through, temperature increases, internal resistance of the cell increases, and the cell gradually ages and is even damaged. Therefore, charging needs to be properly adjusted. When at least one of the serially connected cells reaches a fully charged state,
[0120] the cell in a fully charged state is first discharged; then a first charge pulse of each cell at a next moment is determined based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of each cell varying with a charge voltage, temperature, an SOC, and an SOH;
[0121] (i) a second charge pulse of each cell at the next moment is determined based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of each cell varying with a charge current, temperature, an SOC, and an SOH; and
[0122] (ii) a smallest charge time is selected from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of all cells, a largest relaxation time is selected from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of all the cells, and the charge pulse of the battery at the next moment is constituted by using the smallest charge time and largest relaxation time that are selected.
[0123] The manner of discharging the cell in a fully charged state includes: discharging the fully charged cell to the ground GND; or discharging the fully charged cell to a cell that reaches an undercharged state, so that the cell that reaches an undercharged state still does not reach a fully charged state after receiving electricity.
[0124] When the manner of discharging the ground GND is used, a quantity of discharged electricity may be set as required. For example, based on a next battery close to a fully charged state, a quantity of electricity obtained after the fully charged cell is discharged is equal to a quantity of electricity of the next battery close to a fully charged state; or 10% of a quantity of electricity is discharged; or setting is performed in another manner. However, excessively much or less electricity should not be discharged, to ensure that all the cells can be discharged according to a principle that the cells can be quickly fully charged.
[0125] When a manner in which discharging is performed to another undercharged cell, discharging may be performed to one, two, more, or all other undercharged cells. For example, based on a cell having a smallest quantity of electricity, the fully charged cell uses half of a difference between a quantity of electricity of a fully charged cell and the smallest quantity of electricity as a required quantity of electricity for discharging, so that after the discharging, the quantities of electricity of the two cells are basically equal and neither reaches a fully charged state. For another example, based on a cell having a smallest quantity of electricity, the fully charged cell discharges 10% of a quantity of electricity of the fully charged cell to the cell having the smallest quantity of electricity. For another example, the fully charged cell evenly discharges 10% of a quantity of electricity of the fully charged cell to other undercharged cells.
[0126]
[0127]
[0128] The battery energy management module 3 is configured to detect a state of the battery. Detection may be performed for a quantity of electricity and a capacity situation of each cell of the battery.
[0129] The switch module 2 may include a switch circuit or a switch device, and may perform charge and discharge control and protection control based on instructions of the calculation control module, the battery energy management module, and the detection and protection module.
[0130] The detection and protection module 1 includes a detection circuit and a protection circuit. The detection circuit may use a detection circuit that can detect a voltage, a current, and temperature of the battery. The protection circuit may use a commonly used circuit for a battery overcurrent, overheating, and overvoltage protection.
[0131] As shown in
[0132] Depending on the information in the status database, with reference to current, voltage, and temperature data detected by the detection and protection module in real time, the system determines a status of the battery and determines the SOC, the SOH, t.sub.r1, t.sub.r2, t.sub.c1, and t.sub.c2. A charge pulse suitable for the battery at the next moment is determined by using the method of calculating the charge pulse. When the battery has problems such as overcurrent and overheating, the protection module needs to be activated to control the power supply to stop charging the battery module, for example, using a switch module to disconnect a charge path between the power supply and the battery module. Once the battery returns to a normal state, no protection is required and a charge state is recovered.
[0133] Specifically, for a battery formed by a single cell, the calculation control module includes a battery charge pulse calculation unit, configured to determine, based on whether the charge current or the charge voltage falls within a safety range, and a value relationship between the first charge time and the second charge time, whether the voltage pulse or the current pulse is used for charging. A proper charge manner is selected at each moment based on real-time data of the battery.
[0134] Specifically, for a battery formed by a plurality of cells, the calculation control module includes a first charge pulse calculation unit, a second charge pulse calculation unit, and a battery charge pulse calculation unit. The first charge pulse calculation unit, configured to determine a first charge pulse of each cell at a next moment based on the real-time data of the battery and a first curve of a first charge time t.sub.c1 and a first relaxation time t.sub.r1 of each cell varying with a charge voltage, temperature, an SOC, and an SOH. The first curve includes the curve of the first charge time t.sub.c1the over-charge voltage V.sub.over and the curve of the first relaxation time t.sub.r1the over-charge voltage V.sub.over. The second charge pulse calculation unit, configured to determine a second charge pulse of each cell at the next moment based on the real-time data of the battery and a second curve of a second charge time t.sub.c2 and a second relaxation time t.sub.r2 of each cell varying with a charge current, temperature, an SOC, and an SOH. The second curve includes the curve of the second charge time t.sub.c2the overcharge current lover and the curve of the second relaxation time t.sub.r2the overcharge current I.sub.over. The battery charge pulse calculation unit, configured to: select a smallest charge time from first charge time t.sub.c1 in first charge pulses and second charge time t.sub.c2 in second charge pulses of all cells, select a largest relaxation time from first relaxation time t.sub.r1 in the first charge pulses and second relaxation time t.sub.r2 in the second charge pulses of all the cells, and constitute the charge pulse of the battery at the next moment by using the smallest charge time and the largest relaxation time that are selected. The calculation control module is applicable to various battery structures, such as a battery formed by a plurality of cells that are serially connected successively, a battery formed by a plurality of cells that are connected in parallel to each other, a battery formed by successively and serially connecting a plurality of groups of cells connected in parallel, a battery formed by connecting, in parallel to each other, a plurality of groups of serially connected cells. The battery is not limited to the foregoing structure, and may be of any battery structure conforming to a use requirement.
[0135] The calculation control module further includes a discharge control unit. When a cell is serially connected in the battery, and the battery energy management module detects that a cell reaches a fully charged state, the discharge control unit is activated. Before activation, the switch module disconnects the path used by the power supply to charge the battery module. Then a discharge operation is performed. After discharging is completed, the switch module is closed, and is connected to the power supply to charge the battery module. The first charge pulse calculation unit, the second charge pulse calculation unit, and the battery charge pulse calculation unit work to calculate the charge pulse at the next moment. The discharge control unit performs discharging based on a preset discharge policy, for example, discharging the fully charged cell to the ground GND, and 10% of a quantity of electricity is discharged; or based on a next battery close to a fully charged state, a quantity of electricity obtained after the fully charged cell is discharged is equal to a quantity of electricity of the next battery close to a fully charged state; or discharging the fully charged cell to a cell that reaches an undercharged state, so that the cell that reaches an undercharged state still does not reach a fully charged state after receiving electricity. For example, based on a cell having a smallest quantity of electricity, the fully charged cell uses half of a difference between a quantity of electricity of a fully charged cell and the smallest quantity of electricity as a required quantity of electricity for discharging, so that after the discharging, the quantities of electricity of the two cells are basically equal and neither reaches a fully charged state. For another example, based on a cell having a smallest quantity of electricity, the fully charged cell discharges 10% of a quantity of electricity of the fully charged cell to the cell having the smallest quantity of electricity. For another example, the fully charged cell evenly discharges 10% of a quantity of electricity of the fully charged cell to other undercharged cells.
[0136]
[0137] First an initial battery parameter is entered in the database 104, such as an SOC of the battery, an SOH, internal resistance, and a curve of a change in t.sub.c1i, t.sub.c2i, t.sub.r1i, and t.sub.r2i of a cell of the battery varying with temperature, the SOC, and the SOH. The data tested by the detection and protection battery energy management module 100 is entered into the database in real time, and the calculation control module 103 corrects a curve of t.sub.c1, t.sub.c2, t.sub.r1, and t.sub.r2 of each cell at that moment, compares t.sub.c1i and t.sub.c2i of each cell, and calculates a minimum min{t.sub.c1l, t.sub.c2i} and a maximum max{t.sub.r1l, t.sub.r2i}. According to min{t.sub.c1i, t.sub.c2i} and max{t.sub.r1l, t.sub.r2i}, the calculation control module 103 generates a charge pulse by controlling the power supply 102 and the power switch 101, to charge the battery module 105. In addition, the detection and protection battery energy management module 100 continuously detects the cells and behavior in the battery module in real time, and generates a subsequent pulse sequence, until the battery is fully charged. When the charge current falls within a reasonable range, a pulse width is determined based on min{t.sub.ci1}, and the relaxation time depends on max {t.sub.ri1}. Based on the method for charging the battery in a full life cycle in the present invention, the system can ensure that each cell works in a healthy area while safest and fastest charging is performed.
[0138] A person skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The objective of the present invention has been completely and effectively achieved. The function and structural principle of the present invention have been shown and described in the embodiments, and the implementations of the present invention can be varied or modified without departing from the principle.