A MONITORING MODULE AND METHOD FOR IDENTIFYING AN OPERATING SCENARIO IN A WASTEWATER PUMPING STATION
20210215158 · 2021-07-15
Inventors
- Christian Schou (Engesvang Engesvang, DK)
- Christian Robert DAHL JACOBSEN (Aalborg SØ, DK)
- Carsten Skovmose Kallesøe (Viborg, DK)
Cpc classification
F05D2260/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/335
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/3013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D15/0088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A monitoring module (13) identifies an operating scenario in a wastewater pumping station, with at least one pump (9a, 9b) arranged for pumping wastewater out of a wastewater pit (1) into a pipe (11). The monitoring module (13) is configured to process at least one load-dependent pump variable indicative of how the at least one pump (9a, 9b) operates and at least one model-based pipe parameter indicative of how the wastewater flows through the pipe (11) and/or the at least one pump (9a, 9b). The monitoring module is configured to identify an operating scenario in the wastewater pumping station by selecting an operating scenario from a group of predefined operating scenarios dependent on at least one first criterion that is based on the at least one load-dependent pump variable and at least one second criterion that is based on the at least one model-based pipe parameter.
Claims
1. A monitoring module for identifying an operating scenario in a wastewater pumping station, with at least one pump arranged for pumping wastewater out of a wastewater pit in-to a pipe, wherein the monitoring module is configured to process at least one load-dependent pump variable indicative of how the at least one pump operates and at least one model-based pipe parameter indicative of how the wastewater flows through the pipe and/or the at least one pump, and wherein the monitoring module is configured to identify an operating scenario in the wastewater pumping station by selecting an operating scenario from a group of predefined operating scenarios dependent on at least one first criterion that is based on the at least one load-dependent pump variable and at least one second criterion that is based on the at least one model-based pipe parameter.
2. A monitoring module of claim 1, wherein the group of operating scenarios is predefined in a selection matrix unambiguously associating each operating scenario with a unique combination of the at least one first criterion and the at least one second criterion.
3. A monitoring module of claim 1, wherein the at least one load-dependent pump variable comprises a specific energy consumption E.sub.sp of the at least one pump.
4. A monitoring module of claim 3, wherein the specific energy consumption E.sub.sp of the at least one pump is defined by E.sub.sp=E/V, wherein E is an average energy consumed by the at least one pump during a defined time period and V is the volume of wastewater pumped during said defined time period by the at least one pump.
5. A monitoring module of claim 3, wherein the specific energy consumption E.sub.sp of the at least one pump is defined by E.sub.sp=P/q, wherein P is a power consumption of the at least one pump and q is a flow of wastewater pumped by the at least one pump.
6. A monitoring module of claim 1, wherein one of the at least one model-based pipe parameter is a pipe clogging parameter A in a pipe model polynomial p=Aq.sup.2+B, wherein p is a pressure at or downstream of an outlet of the at least pump, q is a wastewater flow through the pipe and/or the at least one pump, and B is a zero-flow offset parameter.
7. A monitoring module of claim 1, wherein one of the at least one model-based pipe parameter is a residual r=p.sub.m p.sub.e=p.sub.m Aq.sup.2B between a measured pressure p.sub.m at or downstream of an outlet of the at least pump and an estimated pressure p.sub.e according to a pipe model polynomial p.sub.e=Aq.sup.2+B, wherein A is a pipe clogging parameter, q is a wastewater flow through the pipe and/or the at least one pump and B is a zero-flow offset parameter.
8. A monitoring module of claim 1, wherein the monitoring module is configured to receive a measured pressure p.sub.m at or downstream of an outlet of the at least pump.
9. A monitoring module of claim 1, wherein the monitoring module is configured to receive a measured flow q.sub.m through the pipe or to process an estimated wastewater flow q.sub.e through the at least one pump.
10. A monitoring module of claim 1, wherein the monitoring module is configured to apply a low-pass filtering to the at least one load-dependent pump variable and/or the at least one model-based pipe parameter before selecting an operating scenario dependent on the at least one first criterion and/or the at least one second criterion, respectively.
11. A monitoring module of claim 1, wherein the monitoring module is configured to sequentially process a multitude of samples of the at least one load-dependent pump variable, wherein the at least one first criterion is based on whether a cumulative sum of deviations between the actual sample and an average of past samples of the at least one load-dependent pump variable exceeds a predetermined maximum or falls below a predetermined minimum.
12. A monitoring module of claim 1, wherein the monitoring module is configured to sequentially process a multitude of samples of the at least one model-based pipe parameter, wherein the at least one second criterion is based on whether a cumulative sum of deviations between the actual sample and an average of past samples of the at least one model-based pipe parameter exceeds a predetermined maximum or falls below a predetermined minimum.
13. A monitoring module of claim 1, wherein the monitoring module is configured to process a first of at least two model-based pipe parameters and a negative-flow parameter as a second of the at least two model-based pipe parameters, wherein the negative-flow parameter is indicative of how the wastewater flows through the pipe and/or the at least one pump when the at least one pump is stopped, wherein the monitoring module is configured to identify an operating scenario in the wastewater pumping station by selecting an operating scenario from a group of predefined operating scenarios further dependent on at least one third criterion that is based on the negative-flow parameter.
14. A method for identifying an operating scenario in a wastewater pumping station with at least one pump, arranged for pumping wastewater out of a wastewater pit into a pipe, wherein the method comprises: processing at least one load-dependent pump variable indicative of how the at least one pump operates and at least one model-based pipe parameter indicative of how the wastewater flows through the pipe and/or the at least one pump; and selecting an operating scenario from a group of predefined operating scenarios dependent on at least one first criterion that is based on the at least one load-dependent pump variable and at least one second criterion that is based on the at least one model-based pipe parameter.
15. The method of claim 14, wherein the group of operating scenarios is predefined in a selection matrix unambiguously associating each operating scenario with a unique combination of the at least one first criterion and the at least one second criterion.
16. The method of claim 14, wherein the at least one load-dependent pump variable comprises a specific energy consumption E.sub.sp of the at least one pump.
17. The method of claim 16, wherein the specific energy consumption E.sub.sp of the at least one pump is defined by E.sub.sp=E/V, wherein E is an average energy consumed during a defined time period and V is the volume of wastewater pumped during said defined time period by the at least one pump.
18. The method of claim 16, wherein the specific energy consumption E.sub.sp of the at least one pump is defined by E.sub.sp=P/q, wherein P is a power consumption and q is a flow of wastewater pumped by the at least one pump.
19. The method of claim 14, wherein one of the at least one model-based pipe parameter is a pipe clogging parameter A in a pipe model polynomial p=Aq.sup.2+B, wherein p is a pressure at or downstream of an outlet of the at least pump, q is the wastewater flow through the pipe and/or the at least one pump, and B is a zero-flow offset parameter.
20. The method of claim 14, wherein one of the at least one model-based pipe parameter is a residual r=p.sub.m p.sub.e=p.sub.m Aq.sup.2B between a measured pressure p.sub.m at or downstream of an outlet of the at least pump and an estimated pressure p.sub.e according to a pipe model polynomial p.sub.e=Aq.sup.2+B, wherein A is a pipe clogging parameter, q is the wastewater flow through the pipe and/or the at least one pump and B is a zero-flow offset parameter.
21. The method of claim 14, further comprising receiving a measured pressure p.sub.m at or downstream of an outlet of the at least pump.
22. The method of claim 14, further comprising receiving a measured flow q.sub.m through the pipe or processing an estimated wastewater flow q.sub.e through the at least one pump.
23. The method of claim 14, further comprising applying a low-pass filtering to the at least one load-dependent pump variable and/or the at least one model-based pipe parameter before selecting an operating scenario dependent on the at least one first criterion and/or the at least one second criterion, respectively.
24. The method of claim 14, further comprising sequentially processing a multitude of samples of the at least one load-dependent pump variable, wherein the at least one first criterion is based on whether a cumulative sum of deviations between the actual sample and an average of past samples of the at least one load-dependent pump variable exceeds a predetermined maximum or falls below a predetermined minimum.
25. The method of claim, further comprising sequentially processing a multitude of samples of the at least one model-based pipe parameter, wherein the at least one second criterion is based on whether a cumulative sum of deviations between the actual sample and an average of past samples of the at least one model-based pipe parameter exceeds a predetermined maximum or falls below a predetermined minimum.
26. The method of claim 14, further comprising: processing a first of at least two model-based pipe parameters, processing a negative-flow parameter as a second of the at least two model-based pipe parameters, wherein the negative-flow parameter is indicative of how the wastewater flows through the pipe and/or the at least one pump when the at least one pump is stopped, and selecting an operating scenario from a group of predefined operating scenarios further dependent on at least one third criterion that is based on the negative-flow parameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In the drawings:
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
DETAILED DESCRIPTION
[0055]
[0056] The wastewater pumping station further comprises an outflow port 7 near the bottom of the wastewater pit 1, wherein the outflow port 7 is in fluid connection with two pumps 9a, 9b for pumping wastewater out of the wastewater pit into a pipe 11. The pumps 9a, 9b may be arranged, as shown in
[0057]
[0058] The monitoring module 13 is configured to identify an operating scenario in the wastewater pumping station by selecting an operating scenario from a group of predefined operating scenarios dependent on at least one first criterion that is based on at least one load-dependent pump variable and at least one second criterion that is based on at least one model-based pipe parameter. In order to do this, as shown in
[0059] The at least one load-dependent pump variable may be a specific energy consumption E.sub.sp of each of the two pumps 9a, 9b. There are different ways to determine the specific energy consumption E.sub.sp for each pump. For example, the specific energy consumption E.sub.sp for one pump may be defined by E.sub.sp=E/V, wherein E is an average energy consumed by said pump during a defined time period and V is the volume of wastewater pumped during said defined time period by said pump. The average energy consumption may be determined by integrating or summing the current power consumption P(t) over the time t between an end of a delay period after pump start and pump stop: E=.sub.t.sub.
[0060] In order to process the specific energy consumption E.sub.sp for each pump as the load-dependent pump variables, the monitoring module 13 receives, firstly, a power signal indicative of a power consumption of each of the pumps 9a, 9b via the signal connection 15 and, secondly, a pressure signal from the pressure sensor 19 via the signal connection 17 and/or a flow signal from the flow meter 25 via the signal connection 23. As a flow meter may be quite expensive and may require regular maintenance, it may be preferable to estimate the flow q of wastewater through the pumps 9a,9b based on the pressure signal and the power signal. For instance, the outflow q of wastewater through the pumps 9a, 9b may be estimated by
wherein s is the number of running pumps, is the pump speed (e. g. constant), p is the measured pressure differential, P is the power consumption of the running pump(s), and .sub.0, .sub.1, .sub.2 and .sub.3 are pump parameters that may be known from the pump manufacturer or determined by calibration.
[0061]
[0062] The fluctuations are better visible in the plots shown in
S.sub.up(i+1)=max[0,S.sub.up(i)+G.sub.up(xn)]
S.sub.down(i+1)=max[0,S.sub.down(i)G.sub.down(xn)],
wherein S.sub.up and S.sub.down are decision variables summing up deviations using a test variable x. The test variable x may, for instance, be defined as the deviation of the specific energy consumption in the i-th pump cycle from an average specific energy consumption .sub.sp, i.e. x=E.sub.sp.sub.sp. The average specific energy consumption .sub.sp may be a predefined value or a value statistically determined over several previous pump cycles during normal faultless operation. For instance, it may be useful to identify non-faulty operating scenarios to statistically determine an average specific energy consumption .sub.sp. Dependent on the variance of x, the decision variables may be tuned by gain parameters G.sub.up and G.sub.down. Fluctuations below a certain number n, e.g. n=1, 2 or 3, of standard deviations a may be suppressed for the decision variables. Similar to the average specific energy consumption .sub.sp, the standard deviation a may be statistically determined over several previous pump cycles during normal faultless operation. The lower left plot of
[0063]
[0064] However, in order to cope with fluctuations, similar low-pass filtering as described above for the specific energy consumption E.sub.sp may be applied to the model-based pipe parameters A, B before selecting an operating scenario dependent on the at least one second criterion. For instance, the evolvement of the pipe clogging parameter A may be monitored by decision variables S.sub.up and S.sub.down with a test variable x being defined as the deviation of the pipe clogging parameter A in the i-th pump cycle from an average pipe clogging parameter , i.e. x=A. Kalman filters may be applied to calculate the mean and variance of the pipe clogging parameter A.
[0065] Alternatively or in addition, as shown in
[0066]
is the change in pressure at the outlet of a pump over time, and q is the leakage flow. Following Toricelli's law, the leakage flow may be calculated by q=K{square root over (pghp.sub.0)}, wherein K is a constant, p is the density of the wastewater, p is the measured pressure at an outlet of one of the pumps 9a, 10b, h is the wastewater's height above the level sensor 5, and p.sub.0 is a hydrostatic pressure of a difference in geodetic elevation between the pump outlet and the level sensor 5. This leads to a differential equation as follows: A{dot over (p)}=K{square root over (pghp.sub.0)}, which may be approximated by discrete test samples i as follows:
so that a decision variable
can be tested for hypotheses H.sub.0 and H.sub.1 as shown in the lower plot of
[0067]
[0068] Each of the selection matrices in
[0069] Where, in the foregoing description, integers or elements are mentioned which have known, obvious or foreseeable equivalents, then such equivalents are herein incorporated as if individually set forth. Reference should be made to the claims for determining the true scope of the present disclosure, which should be construed so as to encompass any such equivalents. It will also be appreciated by the reader that integers or features of the disclosure that are described as optional, preferable, advantageous, convenient or the like are optional and do not limit the scope of the independent claims.
[0070] The above embodiments are to be understood as illustrative examples of the disclosure. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. While at least one exemplary embodiment has been shown and described, it should be understood that other modifications, substitutions and alternatives are apparent to one of ordinary skill in the art and may be changed without departing from the scope of the subject matter described herein, and this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
[0071] In addition, comprising does not exclude other elements or steps, and a or one does not exclude a plural number. Furthermore, characteristics or steps which have been described with reference to one of the above exemplary embodiments may also be used in combination with other characteristics or steps of other exemplary embodiments described above. Method steps may be applied in any order or in parallel or may constitute a part or a more detailed version of another method step. It should be understood that there should be embodied within the scope of the patent warranted hereon all such modifications as reasonably and properly come within the scope of the contribution to the art. Such modifications, substitutions and alternatives can be made without departing from the spirit and scope of the disclosure, which should be determined from the appended claims and their legal equivalents.
[0072] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
LIST OF REFERENCE NUMERALS
[0073] 1 wastewater pit [0074] 3 inflow port [0075] 5 level sensor [0076] 7 outflow port [0077] 9a,b pumps [0078] 10a,10b non-return valves [0079] 11 pipe [0080] 13 monitoring module [0081] 15 signal connection between pressure sensor and monitoring module [0082] 17 signal connection between pressure sensor and monitoring module [0083] 19 pressure sensor [0084] 21 signal connection between level sensor and monitoring module [0085] 23 signal connection between flow sensor and monitoring module [0086] 25 flow sensor