ROLLER CONVEYOR FOR TRANSPORTING A PANE
20210214264 ยท 2021-07-15
Inventors
- Arthur Palmantier (Aachen, DE)
- Achim Zeichner (Herzogenrath, DE)
- Jean Jacques Bris (Bey, FR)
- Michael CHARREL (Sermoyer, FR)
- Alain ROUILLER (Saint Laurent d'Andenay, FR)
Cpc classification
C03B35/162
CHEMISTRY; METALLURGY
C03B23/0357
CHEMISTRY; METALLURGY
International classification
Abstract
A roller conveyor for transporting a pane along a direction of conveyance, includes a plurality of transport rollers, which are arranged next to one another in the direction of conveyance and have roller ends with bearings arranged thereon, at least one upper cooling device for cooling a set of roller ends, which has an upper surface, an oppositely arranged lower surface, and a circumferentially arranged side surface, wherein the upper cooling device is movable between a first position, in which the upper cooling device is arranged substantially parallel to the axis of rotation of the transport rollers above the set of roller ends for cooling the roller ends and the lower surface of the cooling device is turned toward the set of roller ends, and a second position, in which the upper cooling device is, compared to the first position, upwardly pivoted by the angle .
Claims
1. A roller conveyor for transporting a pane along a direction of conveyance, comprising: a plurality of transport rollers, which are arranged next to one another in the direction of conveyance and have roller ends with bearings arranged thereon, at least one upper cooling device for cooling a set of roller ends, which has an upper surface, an oppositely arranged lower surface, and a circumferentially arranged side surface, wherein the upper cooling device is movable between a first position, in which the upper cooling device is arranged substantially parallel to an axis of rotation of the transport rollers above the set of roller ends for cooling the roller ends and the lower surface of the cooling device is turned toward the set of roller ends, and a second position, in which the upper cooling device is, compared to the first position, upwardly pivoted by an angle .
2. The roller conveyor according to claim 1, wherein the angle is between 30 and 180.
3. The roller conveyor according to claim 1, wherein the at least one upper cooling device is connected to a cooling circuit, by means of which a coolant is routed through the at least one upper cooling device, wherein the coolant is water.
4. The roller conveyor according to claim 1, wherein insulation is arranged on the upper surface of the at least one upper cooling device.
5. The roller conveyor according to claim 4, wherein the insulation has, over the upper cooling device, an overhang thickened in a direction of the transport rollers and the insulation has, in a region of the overhang, indentations with a substantially semicircular cross-section, which are in each case suitable for partially accommodating, in the first position, a section of a transport roller, and a number of indentations corresponds to a number of roller ends cooled by the upper cooling device.
6. The roller conveyor according to claim 1, wherein, at least in sections, lower insulation is arranged below the transport rollers, which has indentations, in which in each case a transport roller is partially accommodated.
7. The roller conveyor according to claim 1, wherein the at least one upper cooling device has, on the lower surface, indentations with a substantially semicircular cross-section, which are in each case suitable for partially accommodating, in the first position, a roller end, and a number of indentations corresponds to a number of roller ends cooled by the upper cooling device.
8. The roller conveyor according to claim 1, wherein a set of roller ends comprises two to twenty roller ends.
9. The roller conveyor according to claim 1, wherein at least two upper cooling devices for cooling in each case a set of roller ends are arranged next to one another in the direction of conveyance.
10. The roller conveyor according to claim 1, additionally comprising at least one lower cooling device for cooling a set of the roller ends, which is arranged substantially parallel to the axis of rotation of the transport rollers below the set of roller ends for cooling the set of roller ends and is connected to a cooling circuit, by means of which a coolant is routed through the lower cooling device wherein the coolant is water.
11. The roller conveyor according to claim 10, wherein the at least one lower cooling device has, on a side facing the transport rollers, indentations with a substantially semicircular cross-section, a number of indentations corresponds to a number of roller ends cooled by the lower cooling device, and the lower cooling device is arranged below the transport rollers such that the roller ends to be cooled by the lower cooling device are likewise partially accommodated in the indentations.
12. The roller conveyor according to claim 1, additionally comprising at least one side cooling device for side cooling a set of roller ends, which at least one side cooling device is connected to a cooling circuit, by means of which a coolant is routed through the side cooling device, wherein the coolant is water.
13. A method for changing a transport roller of a roller conveyor according to claim 1, whose roller end is cooled by an upper cooling device, the method comprising: moving the upper cooling device arranged above the roller end of the transport roller to be changed from the first position into the second position, removing the transport roller to be changed, inserting a new transport roller into the open position, moving the upper cooling device from the second position back into the first position.
14. A bending device, comprising a heated bending chamber and a roller conveyor according to claim 1 for transporting a pane into the bending chamber.
15. A method for bending a pane, comprising transporting the pane by means of a roller conveyor according to claim 1 into a bending chamber heated to bending temperature and bending the pane in the bending chamber.
16. The roller conveyor according to claim 2, wherein the angle is from 45 to 90.
17. The roller conveyor according to claim 16, wherein the angle is 90.
18. The roller conveyor according to claim 8, wherein the set of roller ends comprises four to ten roller ends.
19. The roller conveyor according to claim 9, wherein at least four upper cooling devices for cooling in each case a set of roller ends are arranged next to one another in the direction of conveyance.
20. The roller conveyor according to claim 19, wherein five to ten upper cooling devices for cooling in each case a set of roller ends are arranged next to one another in the direction of conveyance.
Description
[0067] The invention is explained in detail with reference to drawings. The drawings are schematic representations and not true to scale. The drawings in no way restrict the invention. They depict:
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[0095] The panes 15 can be successively transported into the device 16 from the preheating zone 30 into the bending zone 17, and subsequently into the tempering zone 31. For transport of the panes 15 from the preheating zone 30 into the bending zone 17, a roller conveyor 1 according to the invention is provided, which includes cylindrical transport rollers 2 for the flat support of panes 15. The transport rollers 2 are actively and/or passively rotatably mounted with their horizontally aligned rotational axes, here, for example, parallel to the x-direction. By means of the transport rollers 2, panes 15 heated to bending temperature in the preheating zone 30 can be successively brought in each case individually into a removal position 32 in the bending zone 17. The direction of conveyance for the pane 15 is perpendicular to the plane of the drawing.
[0096] The bending zone 17 has two separate bending stations 33, 33, with a first bending station 33 and a second bending station 33 arranged spatially offset from one another in the horizontal x-direction. In the description of the two bending stations 33, 33, the reference characters with refer in each case to a component of the second bending station 33, with components of the second bending station also possibly not having , when this seems appropriate. For simpler reference, all components of the second bending station 33 are also referred to as second components, in contrast to the components of the first bending station 33, which are also referred to as first components.
[0097] The bending stations 33, 33 have in each case a vertical mounting bracket 34, 34 for detachable securing of the bending tool 18, 18. The mounting brackets 34, 34 are in each case vertically displaceable by means of a mounting bracket moving mechanism 19, 19 (not shown in detail). Optionally, the mounting brackets 34, 34 are also laterally displaceable by the moving mechanism 19, 19 in each case with at least one horizontal moving component, in particular in a positive or negative x-direction. On the lower end of the mounting brackets 34, 34, the respective bending tool 18, 18 is detachably mounted. Each bending tool 18, 18 has a downward-directed convex contact surface 35, 35 for the flat placement of a pane 15. With corresponding system pressure, the pane 15 can be bent on the respective contact surface 35, 35. The two contact surfaces 35, 35 have, for this purpose, in each case an end or edge outer surface section 37, 37 and an inner surface section 38, 38 with surface contours (surface shapes) different from one another, with the inner surface section 38, 38 completely surrounded (bordered) by the outer surface section 37, 37.
[0098] Besides the mutually different surface contours of an outer surface section 37, 37 and an inner surface section 38, 38 of one and the same bending tool 18, 18, the contact surfaces 35, 35 of the two bending tools 18, 18 also have different surface contours. Specifically, the outer surface section 37 of the contact surface 35 of the first bending tool 18 has a surface contour that corresponds to a desired final edge bend, i.e., final bend, in a (for example, strip-shaped) edge region 39 of the pane 15, in other words, enables such a final bend. The end edge region 39 of the pane 15 is adjacent a pane(section)edge 41 arranged perpendicular to the two opposite primary surfaces of the pane. The inner surface section 38 of the contact surface 35 of the first bending tool 18 has a surface contour that corresponds to a surface pre-bend, i.e., non-final bend, in an inner region 40 of the pane 15 completely surrounded by the edge region 39. The outer surface section 37 of the contact surface 35 of the second bending tool 18 has one and the same surface contour as the outer surface section 37 of the contact surface 35 of the first bending tool 18 and has a surface contour that corresponds to the desired final edge bend in the edge region 39 of the pane 15. In contrast to the inner surface section 38 of the contact surface 35 of the first bending tool 18, the inner surface section 38 of the contact surface 35 of the second bending tool 18 has a surface contour that corresponds to a final surface bend, i.e., a final or quasi-final bend, in the inner region 40 of the pane 15. The first mounting bracket 34 forms, together with the first bending tool 18, a first bending mold 20. Correspondingly, the second mounting bracket 34 forms, together with the second bending tool 18, a second bending mold 20.
[0099] The two bending stations 33, 33 are in each case provided with a suction apparatus 42, 42 for sucking a pane 15 against the contact surface 35, 35. The contact surfaces 35, 35 can, for this purpose, for example, be provided with uniformly distributed suction orifices (not shown) and/or an edge skirt. By means of a generated negative pressure or vacuum, a pane 15 can be sucked against the contact surface 35, 35.
[0100] The first bending station 33 further has a blower apparatus 43 (not shown in detail) by means of which a flowing gaseous fluid can be generated, e.g., an air flow 50, vertically through the roller conveyor 1 at the removal position 32. By this means, a pane 15 can be raised from the removal position 32 in the direction of the bending mold 20. The removal position 32 is situated, in the vertical direction, directly below the bending tool 18 of the first bending mold 20.
[0101] The bending station 33 further has a press frame 21 (e.g., press ring) for pressing and transporting a pane 15. The press frame 21 is fixedly mounted on an elongated support 44 and can be laterally displaced by moving the support 44 in in the positive and negative x-direction relative to the first and second bending mold 20, 20. The support 44 can be moved by a support moving mechanism (not shown in detail) along its extension direction. Thus, the press frame 21 can be moved back-and-forth translationally in particular between a first press frame position 22 of the first bending station 33 and a second press frame position 23 of the second bending station 33. The first press frame position 22 and the second press frame position 23 are situated, here, for example, in the same horizontal plane. The removal position 32 is situated directly below the first press frame position 22.
[0102] The press frame 21 has at its edge a (for example, strip-shaped) pressing surface, whose surface contour is complementary to the surface contour of the outer surface 37 of the bending tool 18 of the first bending mold 20. The upward-facing pressing surface is suitable for pressing a pane 15 placed thereon in its edge region 39. The press frame 21 is not designed with a full surface, but instead, has an inward-lying discontinuity, which enables surface pre-bending by gravity of the inner region 40 of a pane 15 placed thereon.
[0103] The tempering zone 31 is coupled laterally to the bending zone 17 has two so-called tempering boxes 29, which are arranged offset relative to one another in the vertical direction. By means of the two tempering boxes 29, an air flow for air cooling a pane 15 situated between the two tempering boxes 29 can be generated in each case in order to temper the bent pane 15. Situated in the tempering zone 31 is a tempering frame 28 for transporting and holding a bent pane 15 during tempering. The tempering frame 28 can be offset laterally relative to the bending zone 17 by a tempering frame moving mechanism 45 (not shown in detail) along at least one horizontal moving component. Specifically, the tempering frame 28 can be moved translationally back and forth between a second tempering frame position 46, situated between the two tempering boxes 29 of the tempering station 31, and a first tempering frame position 23, identical to the second press frame position. For this purpose, the bending zone 17 implemented as a bending chamber has a door 49. In this manner, the tempering frame 28 can be driven into the second frame position 23 in order to collect a bent pane 15 and transport it into the tempering zone 31. From there, the pane 15 can be removed in a simple manner and further processed.
[0104] In
LIST OF REFERENCE CHARACTERS
[0105] 1 roller conveyor
[0106] 2 transport roller
[0107] 3 roller end
[0108] 4 end cap
[0109] 5 bearing
[0110] 6 upper cooling device
[0111] 6a upper surface
[0112] 6b lower surface
[0113] 6c side surface
[0114] 6d protrusion
[0115] 7 set (of roller ends)
[0116] 8 insulation
[0117] 9 indentation
[0118] 10 indentation
[0119] 11 lower cooling device
[0120] 12 indentation
[0121] 13 side cooling device
[0122] 14 mounting bracket
[0123] 15 pane
[0124] 16 bending device
[0125] 17 bending zone, bending chamber
[0126] 18 first bending tool
[0127] 19 second bending tool
[0128] 20,20 bending mold
[0129] 21 press frame
[0130] 22 first press frame position
[0131] 23 second press frame position
[0132] 24a coolant inlet
[0133] 24b coolant outlet
[0134] 25 joint
[0135] 26 lower insulation
[0136] 27 indentation
[0137] 28 tempering frame
[0138] 29 tempering box
[0139] 30 preheating zone
[0140] 31 tempering zone
[0141] 32 removal position
[0142] 33,33 bending station
[0143] 34,34 mounting bracket
[0144] 35,35 contact surface
[0145] 36 insulating wall
[0146] 37,37 outer surface section
[0147] 38,38 inner surface section
[0148] 39 edge region
[0149] 40 inner region
[0150] 41 pane edge
[0151] 42,42 suction apparatus
[0152] 43 blower apparatus
[0153] 44 support
[0154] 45 pressing surface
[0155] 46 tempering frame moving mechanism
[0156] 47 second tempering frame position
[0157] 48 blower apparatus air flow
[0158] 49,49 suction apparatus air flow
[0159] 50 door
[0160] 51 support moving mechanism
[0161] t direction of conveyance
[0162] r axis of rotation
[0163] u overhang
[0164] A first position
[0165] B second position
[0166] Y region of roller ends outside the bending chamber
[0167] Z region of roller ends in the bending chamber