Mill rolls capable of rolling long kilometers for ESP production line

Abstract

Mill rolls capable of rolling long kilometers used for ESP production line and a method for rolling long kilometers using the mill rolls. The mill rolls include rolls (3, 4), a bearing box (2) and a roll shifting hydraulic cylinder (1), wherein the middle portion of the surface of the roll sinks inwards, one end of the rolls is frustum-shaped, smaller and smaller outwards, so that the roll surface forms a compensation ramp, and the other end of the rolls is cylindrical. The upper roll (3) and the lower roll (4) have the same roll profile and are positioned in the opposite direction. The mill rolls are characterized by reduced runaway of the rolled product and a longer service life.

Claims

1. Rolling mill capable of rolling kilometers of a rolled product in a production line, the rolling mill comprising: a first roll and a second roll oriented parallel to each other, each of the first and second rolls being rotatable around a respective roll axis, and including a respective roll surface positioned to roll the rolled product between the first and second rolls and to thereby define a shape for the rolled product; rotation bearings at opposite ends of each of the first and second rolls; and roll axial shifting devices connected each to a respective one of the first and second rolls in a position to enable each of the first and second rolls to rotate around the respective roll axis, the roll axial shifting devices being configured and operable to shift the first and the second rolls each roll in opposite axial directions by roll shifting value (s) in accordance to a radial wear (r) of the first and second rolls; wherein each of the first and second rolls comprises a middle surface portion sinking radially inwardly in shape; wherein one end of each of the first and second rolls is frustum-shaped, of smaller radius axially outward on said roll while the other end of each of the first and second rolls is cylindrical; wherein the first and second rolls each have a same roll profile over their length and are positioned respectively such that the ends of the first and second rolls face in opposite directions; and wherein said roll shifting value(s) is equal to said radial wear (r) of the first and second rolls divided by a slope of said frustrum-shaped end of each of the first and second rolls.

2. The rolling mill of claim 1, wherein a roll profile of the middle surface portion of each of the first and second rolls sinks radially inward and is curved in a cosine curve or a polynomial roll profile curve.

3. The rolling mill of claim 2, wherein the polynomial roll profile curve is a parabolic curve.

4. The rolling mill of claim 1, wherein the slope of the frustrum-shaped end of each of the first and second rolls is not more than 0.01.

5. The rolling mill of claim 1, wherein the rotation bearing for at least one of the rolls is connected to a respective roll radial shifting device and each roll radial shifting device is configured for adjusting the respective roll in radial directions.

6. The rolling mill according to claim 5, wherein the roll radial shifting devices are hydraulic cylinders.

7. The rolling mill according to claim 1, wherein the first roll is an upper roll and the second roll is positioned as a lower roll below the first roll.

8. The rolling mill according to claim 1, wherein the roll axial shifting devices are hydraulic cylinders.

9. A method for rolling kilometers of rolled product using the rolling mill according to claim 1, the method comprising: rolling the rolled product; to compensate a radial wear (r) of the first roll and the second roll, shifting the first roll in a first axial direction by a distance corresponding to a roll shifting value(s) by means of the roll axial shifting device connected with the first roll; and shifting the second roll in a second axial direction by a same distance corresponding to said roll shifting value(s) by means of the roll axial shifting device connected with the second roll, wherein the first axial direction is opposite to the second axial direction, and wherein said roll shifting value(s) is equal to r*L/R, wherein L is a length of the frustum-shaped end of each of the first and second rolls, R is a radial extension of the frustum-shaped end of each of the first and second rolls, and r is the radial wear of the first and second rolls.

10. The method according to claim 9, further comprising lowering the first roll in a radial direction by a roll radial shifting device.

11. The method according to claim 10, further comprising lowering the first roll by a distance that corresponds to the radial wear (r) of the first roll; and raising the second roll by a distance that corresponds to the radial wear (r) of the second roll.

12. The method according to claim 11, wherein the distance over which the first roll is lowered corresponds to the distance over which the second roll is raised.

13. The method according to claim 10, further comprising lowering the first roll in the radial direction by a distance that corresponds to a sum of the radial wear (r) of both of the first roll and the second roll, while a radial position of the second roll is kept constant.

14. The method according to claim 9, wherein during the rolling, the axial distance that the first roll and the second roll are shifted is increased over time in a steady or an unsteady manner.

15. The method according to claim 9, wherein: the first roll is also lowered by respective roll radial shifting devices in a radial direction, and the second roll is also raised in the radial direction by respective roll radial shifting devices, wherein the distance that the first roll is lowered radially corresponds to the distance that the second roll is raised radially.

16. The method according to claim 9, wherein a maximum axial shifting distance of the first roll and the second roll is between 300 mm and 600 mm.

17. A method for rolling kilometers of rolled product using the rolling mill according to claim 1, the method comprising: rolling the rolled product; to compensate a radial wear (r) of the first roll and the second roll, shifting the first roll in a first axial direction by a distance corresponding to a roll shifting value(s) by means of the roll axial shifting device connected with the first roll; shifting the second roll in a second axial direction by a distance corresponding to said roll shifting value(s) by means of the roll axial shifting device connected with the second roll, wherein the first axial direction is opposite to the second axial direction; lowering the first roll by a distance that corresponds to the radial wear (r) of the first roll; and raising the second roll by a distance that corresponds to the radial wear (r) of the second roll.

18. The method according to claim 17, wherein the distance over which the first roll is lowered corresponds to the distance over which the second roll is raised.

19. A method for rolling kilometers of rolled product using the rolling mill according to claim 1, the method comprising: rolling the rolled product; to compensate a radial wear (r) of the first roll and the second roll, shifting the first roll in a first axial direction by a distance corresponding to a roll shifting value(s) by means of the roll axial shifting device connected with the first roll; shifting the second roll in a second axial direction by a distance corresponding to said roll shifting value(s) by means of the roll axial shifting device connected with the second roll, wherein the first axial direction is opposite to the second axial direction; and lowering the first roll in a radial direction by a distance that corresponds to a sum of the radial wear (r) of both of the first roll and the second roll, while a radial position of the second roll is kept constant.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a diagram showing the structure of mill rolls according to the invention.

(2) FIG. 2 is a diagram showing the profiles of a first and second, typically an upper and a lower roll according to the invention.

(3) FIG. 3 is a diagram showing a shape of a lower roll before and after wear according to the invention.

(4) FIG. 4 is a diagram showing the shapes of an upper and a lower roll after wear according to the invention.

(5) FIG. 5 is a diagram showing an alternative structure to FIG. 1 of mill rolls according to the invention.

(6) FIGS. 6A, 6B and 6C show the method steps for rolling long kilometers using the mill rolls according to the invention, wherein FIG. 6A shows for a first variant, an initial situation before rolling; FIG. 6B shows a second situation after rolling; and FIG. 6C shows a third situation after more rolling.

(7) FIGS. 7A, 7B and 7C show a first alternative to the respective method steps of FIG. 6 for rolling long kilometers according to the invention.

(8) FIGS. 8A, 8B and 8C show a second alternative to the respective method steps of FIG. 6 for rolling long kilometers according to the invention.

(9) FIG. 9 shows the profile of the frustum-shaped end of a roll according to the invention.

(10) FIG. 10 is a schematic diagram showing the structure of mill rolls in an ESP line according to the invention.

(11) FIG. 11 is a schematic diagram showing the function of a wear monitor according to the invention.

DESCRIPTION OF EMBODIMENTS

(12) The present invention is further described in detail in combination with the accompanying drawings and embodiments as below.

(13) As was noted above, the first and second rolls are typically one above the other and are oriented so that their axes are horizontal. They are shifted horizontally or in the planes of the axes. The mill rolls are also adjustable radially, typically vertically.

(14) As shown in FIG. 1, the present invention comprises first, typically upper rolls 3 and second, typically lower rolls 4, bearing boxes 2 located on both ends of the rolls 3 and 4, and two roll axial shifting hydraulic cylinders 1, wherein the rolls comprise an upper roll 3 and a lower roll 4. Both ends of the rolls are connected with the bearing box 2, respectively. One end of each roll is connected with a respective one of the roll axial shifting hydraulic cylinders 1. Under the action of the respective hydraulic cylinders 1, the rolls 3,4 perform axial roll shifting in opposite axial, typically horizontal directions.

(15) As shown in FIGS. 1 and 2, the middle portion of the surface of each roll 3, 4 sinks radially inward to form a sunken section. In an optimized design, the roll profile curve of the roll surface of the sunken section is a cosine curve or a polynomial roll profile curve. One axial end region of each of the rolls 3, 4 is frustum-shaped, gradually of smaller diameter in an axially outward direction, so that the roll surface forms a compensation ramp. The slope of the frustum ramp is preferably not more than 0.01. The slope of the frustum as defined by R/L corresponds to the ratio between the wear r and the roll shifting distance s. According to a preferred embodiment of the invention, R/L0.01. The other axial end region of each roll is cylindrical, i.e. the diameter of the section is identical everywhere in the axial direction.

(16) The upper roll 3 and the lower roll 4 have the same roll profile. The rolls are positioned in respective opposite axial directions. This design allows the compensation of wear of the rolls. The asymmetric design with a cylinder at one end of each roll and a frustum at the other end has the following advantages: When roll shifting is not matched with the wear of the rolls, runaway of rolled product can be reduced to some extent by means of gravity and plane support. Moreover, after the occurrence of wear, secondary turning or grinding of the rolls can be performed on the cylindrical section to increase the service life and applicable surface of the rolls.

(17) As shown in FIG. 2, the roll shifting adopts the form of opposite axial, typically horizontal shifting, namely, the rolls move in opposite axial or horizontal directions from the conical end to the cylindrical end. The direction the rolls are shifted is indicated by arrows.

(18) The lower roll is an example. The wear form is shown as FIG. 3. A dashed line a is a curve position before wear and a solid line b is a curve position after wear.

(19) After the upper roll 3 and lower rolls 4 are positioned together, their relationship is shown in FIG. 4. When wear r occurs to the mill rolls in the radial direction, the steel strip edges remain in the state of being close to the conical section via transverse radial shifting of the mill rolls, and there is no contact risk between the upper and lower rolls. The distance s the rolls are radially shifted is given by the relation s=r*L/R.

(20) In FIG. 5, alternative mill rolls according to the invention are depicted. In addition to the parts present in FIG. 1, the radial, typically vertical position of the upper roll 3 can be adjusted by roll radial devices, typically hydraulic adjustment cylinders 5. By doing so, the thickness of the rolled product can be kept constant even in case of worn out upper and lower rolls 3, 4. Optionally, also the radially, typically vertical position of the lower roll 4 can be adjusted by a pair of roll radial devices, typically hydraulic adjustment cylinders 5a; the optional elements are depicted by dashed lines. By the combination of the roll radial hydraulic adjustment cylinders 5 arranged above the upper roll 3 and the roll radial hydraulic adjustment cylinders 5a arranged below the lower roll 4. Not just the thickness of the rolled product, but also the pass line of the rolled product can be kept constant during rolling.

(21) In FIGS. 6A, 6B and 6C, a first variant of the method for rolling long kilometers using the mill rolls according to the invention is depicted schematically. The left picture FIG. 6A shows the initial situation, wherein a rolling stock is rolled by the upper and lower roll to thickness h0. The middle picture FIG. 6B depicts the situation after some time of rolling, wherein the radius of both the upper roll and the lower roll is reduced by r due to wear. The wear r is determined by a wear monitor, taking into account rolling parameters including rolling force, rolling speed, rolling time, and the material of the rolling stock. Without changing the vertical position of the upper and lower rolls, the thickness of the rolled product would increase to h0+2*r due to wear. In order to continue the rolling of a rolled product having a crowned shape, both the upper roll and the lower rolls are axially shifted by a distance

(22) $s=\frac{r*L}{R},$
wherein L is the length of the frustum and R is the radial extension of the frustum as depicted in FIG. 9. The upper roll is shifted axially, typically horizontally from right to left, whereas the lower roll is shifted in the opposite direction, from left to right. The right picture FIG. 6C depicts the situation after a longer time of rolling, wherein the radius of each of the upper roll and the lower roll is reduced by 2*r due to wear. Due to that, the thickness of the rolled product would increase to h0+4*r. The wear r is again determined. In order to continue the rolling of a rolled product having a crowned shape, both the upper roll and the lower roll are axially shifted by a distance 2s. The advantage of the method according to FIGS. 6A, 6B and 6C is its simplicity and rolling can be continued for long rolling distances.

(23) In FIGS. 7A, 7B and 7C, a second variant of the method for rolling long kilometers using the mill rolls according to the invention is depicted schematically. The left picture shows the initial situation, as depicted in the left picture of FIG. 6A. The middle picture FIG. 7B depicts the situation after some time of rolling, wherein the radius of each of the upper roll and the lower rolls is each reduced by r due to wear. The wear r is again determined by a wear monitor. Without changing the radial, typically vertical positions of the upper and lower roll, the thickness would increase to h0+2*r due to wear. In order to continue the rolling of a rolled product having a crowned shape, both the upper roll

(24) $s=\frac{r*L}{R},$
and the lower roll are shifted by an axial distance and the upper roll is lowered radially, typically vertically by the distance 2*r. By doing this, the thickness of the rolled product remains at h0. The right picture 7C depicts the situation after a longer time of rolling, wherein the radius of each of the upper roll and the lower roll is reduced by 2*r due to wear. Due to that and without any change of the radial or vertical positions of the upper and lower rolls, the thickness of the rolled product will have increased to h0+2*r due to wear. The wear r is again determined and in order to continue the rolling of a rolled product having a crowned shape, each of the upper roll and the lower roll is shifted by an axial distance 2s, and the upper roll is lowered further in the radial or vertical direction by the additional 2*r, making it 4*r against the initial radial or vertical position depicted in the left picture FIG. 7A. The advantage of the method according to FIGS. 7A, 7B and 7C is that rolling can be continued for long distances and even the thickness of the rolled product can be kept constant at h0. In FIGS. 7A, 7B, 7C, the radial or the vertical position of the lower roll remains constant.

(25) In FIGS. 8A, 8B and 8C, a third variant of the method for rolling long kilometers using the mill rolls according to the invention is depicted schematically. The left picture FIG. 8A shows the initial situation, as depicted in the left picture FIG. 6A. The middle picture FIG. 8b depicts the situation after some time of rolling, wherein the radius of each of the upper roll and the lower roll is reduced by r due to wear. The wear r is again determined by a wear monitor. In order to continue the rolling of a rolled product having a crowned shape, both the upper roll and the lower roll are shifted by an axial distance

(26) $s=\frac{r*L}{R},$
the upper roll is lowered radially, or vertically by the distance r and the lower roll is raised radially or vertically by the distance r. Doing so causes the thickness of the rolled product to remain at h0 and the so-called pass line of the rolled product remains constant. The right picture FIG. 8C depicts the situation after a longer time of rolling, wherein the radius of each of the upper roll and the lower roll is reduced by 2*r due to wear. The wear r of the rolls in the radial direction is again determined. In order to continue the rolling of a rolled product having a crowned shape, both the upper roll and the lower roll are shifted by an axial or horizontal distance 2s, the upper roll is lowered further in the radial or vertical direction by the additional distance r, making it 2*r against the vertical position depicted in the left picture FIG. 8A, and the lower roll is raised further in the radial or vertical direction by the additional distance r, making it 2*r against the vertical position depicted in the left picture FIG. 8A. The advantage of the method according to FIGS. 8A, 8B and 8C is that rolling can be continued for long distances, the thickness of the rolled product can be kept constant at h0, and even the pass line of the rolled product remains constant.

(27) In FIGS. 6, 7 and 8, the profile of the rolls without wear, without axial or horizontal roll shifting and without radial or vertical roll adjusting is depicted by dashed lines.

(28) In FIG. 9 the geometry of a frustum-shaped end of a roll is depicted, including the length L of the frustum in the axial direction, the radial extension R of the frustum, and the angle , wherein

(29) $\tan \left(\right)=\frac{R}{L}.$

(30) FIG. 10 shows a layout of a finishing mill of an ESP line with five rolling stands 9 each including the invention disclosed herein. After the finishing mill, a cooling section with cooling headers 8 for laminar cooling of the rolled products is installed. Between the exit of the last mill stand 9 of the finishing mill and the first cooling header 8 of the cooling line, a thickness measurement device 6 for measuring the thickness of the rolled product is installed. A measurement signal 10 corresponding to the thickness is transmitted to the controller 7. The controller 7 calculates the thickness error e, that is the difference between a target thickness 11 of the rolled product and the thickness of the rolled product measured by the thickness measurement device. The controller 7 transmits a signal corresponding to the thickness error e to the rolling stand 9, and then both the upper roll and the lower roll of the mill stand are shifted in opposite horizontal directions depending on the thickness error e. The embodiment of FIG. 10 shows performance of the method according to the invention on a single roll stand only. The invention is, however, not limited to a single roll stand and can be applied to multiple roll stands also, e.g. to three last roll stands before the cooling section.

(31) FIG. 11 shows the function of a wear monitor 12 in combination with hydraulic shifting cylinders for axially shifting the upper roll and the lower roll. The rolling force F, the rotational speed rev of the upper and lower rolls or the number of rotations .sub.0.sup.t rev(t)dt of the rolls, are continuously fed into a wear monitor 12. Using these input signals, the wear monitor 12 continuously calculates the wear r of the upper and lower roll. Depending on the wear r, the controller 7 outputs a signal to the roll axial hydraulic shifting cylinder connected to the upper roll and to the roll axial hydraulic shifting cylinder connected to the lower roll. According to these signal, both rolls are shifted in opposite axial or horizontal directions the same distance.

(32) The present invention can compensate the wear of mill rolls, thereby extending the rolling kilometer of the rolls, so as to realize above 150 km rolling, while guaranteeing a proper geometry of the rolled product and the thickness profile in the width direction of strip steel.

(33) It is noted that specific embodiments of the present invention have been described the invention in detail; as for technicians or engineers in the field, various apparent changes made without departing from the essence and scope of the present invention shall fall into the protection scope of the present invention.

REFERENCE SIGNS LIST

(34) 1 Roll axial shifting hydraulic cylinder 2 Bearing box 3 Upper roll 4 Lower roll 5 Roll radial adjusting cylinder for upper roll 5a Roll radial adjusting cylinder for lower roll 6 Thickness gauge 7 Controller 8 Cooling header 9 Mill stand 10 Measured value 11 Target value 12 Wear monitor Slope angle of frustum e Thickness error L Length of frustum R Radial extension of frustum r Wear in radial direction s Roll shifting value