Floating cryogenic hydrocarbon storage structure

Abstract

A floating cryogenic storage structure includes a hull with a center line extending in a length direction and two longitudinal side walls, the structure including at least three spherical storage tanks, two tanks being situated with their midpoints on spaced apart longitudinal positions along a first line extending in the length direction at a first side of the center line and a third tank being situated with its midpoint on a longitudinal position on a second line extending in the length direction at a second side of the center line, and a transverse distance between the first and second lines not larger than a diameter of the tanks and the longitudinal position of the midpoint of the third tank situated between the longitudinal positions of the midpoints of the first and second tanks.

Claims

1. Floating cryogenic storage structure (20) comprising a hull (9) with a center line (24) extending in a length direction and two longitudinal side walls (22,23), the structure comprising at least three spherical storage tanks (27,28,33,34), two tanks (27,28) being situated with their midpoints (29,30) on spaced apart longitudinal positions (T1,T2) along a first line (L1) extending in the length direction at a first side (32) of the center line (24) and a third tank (33) being situated with its midpoint (36) on a longitudinal position (T3) on a second line (L2) extending in the length direction at a second side (38) of the center line, wherein a transverse distance (Wt) between the first and second lines (L1,L2) is not larger than a diameter (D) of the tanks and the longitudinal position (T3) of the midpoint of the third tank (36) is situated between the longitudinal positions (T1,T2) of the midpoints of the first and second tanks.

2. Floating cryogenic storage structure (20) according to claim 1, wherein the transverse distance (Wt) between the first and second lines (L1,L2) is smaller than the diameter (D) of the tanks (27,28,33,34).

3. Floating cryogenic storage structure (20) according to claim 2, the first and second lines (L1,L2) being spaced at a predetermined transverse distance (W1) from a respective nearest sidewall (22,23), a predetermined minimal clearance (Cm) being provided between third tank (33) and the first and second tanks (27,28), wherein a transverse distance (Ws) between the longitudinal side walls (22,23) is smaller by at least 5% compared to a transverse distance for an arrangement of tanks having equal diameters in which midpoints of the first and third tanks are on the same transverse line at a corresponding minimal clearance and at a corresponding transverse distance of the lines from the side walls.

4. Floating cryogenic storage structure (20) according to claim 2, wherein the longitudinal position (T3) of the midpoint (36) of the third tank (33) is situated midway between the longitudinal positions (T1,T2) of the midpoints (29,30) of the first and second tanks (27,28).

5. Floating cryogenic storage structure (20) according to claim 2, wherein at least two storage tanks (33,34) are situated with their midpoints (36,37) along the second line (L2) at a mutual distance corresponding to the distance between the midpoints (29,30) of the first and second tanks (27,28).

6. Floating cryogenic storage structure (20) according to claim 1, the first and second lines (L1,L2) being spaced at a predetermined transverse distance (W1) from a respective nearest sidewall (22,23), a predetermined minimal clearance (Cm) being provided between third tank (33) and the first and second tanks (27,28), wherein a transverse distance (Ws) between the longitudinal side walls (22,23) is smaller by at least 5% compared to a transverse distance for an arrangement of tanks having equal diameters in which midpoints of the first and third tanks are on the same transverse line at a corresponding minimal clearance and at a corresponding transverse distance of the lines from the side walls.

7. Floating cryogenic storage structure (20) according to claims 6, wherein the longitudinal position (T3) of the midpoint (36) of the third tank (33) is situated midway between the longitudinal positions (T1,T2) of the midpoints (29,30) of the first and second tanks (27,28).

8. Floating cryogenic storage structure (20) according to claim 6, wherein at least two storage tanks (33,34) are situated with their midpoints (36,37) along the second line (L2) at a mutual distance corresponding to the distance between the midpoints (29,30) of the first and second tanks (27,28).

9. Floating cryogenic storage structure (20) according to claim 1, wherein the longitudinal position (T3) of the midpoint (36) of the third tank (33) is situated midway between the longitudinal positions (T1,T2) of the midpoints (29,30) of the first and second tanks (27,28).

10. Floating cryogenic storage structure (20) according to claim 1, wherein at least two storage tanks (33,34) are situated with their midpoints (36,37) along the second line (L2) at a mutual distance corresponding to the distance between the midpoints (29,30) of the first and second tanks (27,28).

11. Floating cryogenic storage structure (20) according to claim 1, wherein at least two tanks (27,28; 33,34) are situated along the first and second lines (L1,L2) respectively.

12. Floating cryogenic storage structure (20) according to claim 1, wherein on a first side (32) of the longitudinal center line (24) a first non-spherical tank (63) is provided adjacent the foremost spherical tank and on the second side (38) of the longitudinal center (24) line a second non-spherical tank (62) is provided adjacent the rear most spherical tank (33).

13. Floating cryogenic storage structure (20) according to claim 1, comprising a bulkhead (40) extending vertically from a bottom (42) of the hull (9) towards a deck (41), the bulkhead extending in the length direction in undulating manner at a substantially uniform distance from the tanks.

14. Floating cryogenic storage structure (20) according to claim 13, the bulkhead (40) having a first transverse section (50) extending transversely between the first and second storage tanks (27,28) from a first side position (51) in the direction of the midpoint (36) of the third storage tank (33) to a first branch positon (52) on the first side (32) of the structure, at least one mid-section (53,54) extending obliquely to a second branch position (55,56) on one side of the third storage tank (33) on the second side (38) of the structure, and at least one second transverse section (57,58) extending from the respective second branch position (55,56) to a second side position (59,60) of the vessel.

15. Floating cryogenic storage structure (20) according to claim 14, comprising two mid sections (53,54), each extending obliquely to respectively the second and a third branch position (55,56) on each side of the third storage tank (33) on the second side (38) of the structure, and on each side of the third storage tank (33) respectively, the second and a third transverse sections (57,58) extending from the respective second and the third branch position (55,56) to the second and third side positions (59,60) of the structure.

16. Floating cryogenic storage structure (20) according to claim 13, each tank being surrounded by bulkhead sections arranged in a hexagonal pattern.

17. Floating cryogenic storage structure (20) according to claim 1, the sidewalls (22,23) extending from a bottom (42) to a deck level (41), a top of the spherical tanks extending near deck level, a longitudinal beam (47) extending along the center line (24) between the two rows (25,26) of spherical tanks.

18. Floating cryogenic storage structure (20) according to claim 17, wherein a substantially horizontal deck structure (43,51) extends over the top of the spherical tanks, the deck structure being supported by the beam (47) and carrying process equipment.

19. Floating cryogenic storage structure (20) according to claim 1, the sidewalls (22,23) extending from a bottom (42) to a deck level (41), a top of the spherical tanks extending below deck level, a longitudinal beam (47) extending along the center line (24) between the two rows (25,26) of spherical tanks.

20. Floating cryogenic storage structure (20) according to claim 1, wherein at least two tanks (27,28; 33,34) are situated along the first and second lines (L1,L2) respectively, with at least three tanks being situated along at least one of the lines.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Some embodiments of a floating cryogenic storage and processing structure according to the invention, will by way of non-limiting example be described in detail with reference to the accompanying drawings. In the drawings:

(2) FIG. 1 shows a plan view of a LNG FPSO known in the prior art, having two spaced-apart rows of spherical Moss tanks,

(3) FIG. 2 shows a longitudinal cross-sectional view of the known FPSO of FIG. 1,

(4) FIG. 3 shows a transverse cross-sectional view of the FPSO of FIG. 1,

(5) FIG. 4 shows a schematic plan view of a known double row FPSO having a processing deck at a longitudinal distance from the spherical tanks,

(6) FIG. 5 shows a schematic plan view of a known double row FPSO having a topside overlying the spherical tanks,

(7) FIG. 6 shows a plan view of an embodiment of an LNG FPSO according to the invention, having two stepped rows of spherical Moss tanks,

(8) FIG. 7 shows a longitudinal cross-sectional view of the FPSO of FIG. 6,

(9) FIG. 8 shows a transverse cross-sectional view of the FPSO of FIG. 6,

(10) FIG. 9 shows a plan view of another embodiment of an LNG FPSO according to the invention,

(11) FIG. 10 shows a longitudinal cross-sectional view of the LNG FPSO of FIG. 9,

(12) FIG. 11 shows a schematic view of the width of a known double row configuration of spherical tanks, and

(13) FIG. 12 shows a schematic of the reduction in width obtained by a hexagonal configuration of spherical tanks according to the invention.

DETAILED DESCRIPTION OF THE INVENTION

(14) FIG. 1 shows a floating cryogenic LNG production, storage and offloading (FPSO) structure 1 comprising a hull 9 that is anchored to the sea bed via a turret 2. The IPSO 1 can weathervane around the turret 2 to be aligned with the prevailing direction of winds and/or currents.

(15) On board of the vessel 1, spherical Moss type tanks 3, 3 are arranged in two parallel rows 4, 5. Process equipment for gas treatment and for liquefaction of the treated natural gas is situated on deck of the vessel 1 on topside 6 (see FIG. 2). The process equipment purifies the natural gas that is produced from a subsea well by removal of water, carbon dioxide and H.sub.2S from the natural gas. The liquid hydrocarbon components that are separated from the gas, or condensate are stored in tanks 8. Next, the treated gas is liquefied by cooling to about 163 C. and is stored in liquid state at about ambient pressure in the insulated spherical Moss type tanks 3, 3. The tanks 3, 3 are placed at respective sides of the longitudinal center line 10 and are separated by a vertical longitudinal bulkhead 13 on the center girder 13 in the double bottom 14 (see FIG. 3) and by transverse bulkheads 11, 12.

(16) The tanks 3, 3 have their upper ends or domes 15 situated near deck level 17, so that the tanks can be easily filled and emptied from the deck 17. At the bottom 14, the tanks 3, 3 are supported by a tank support structure or skirt 16 resting on the double bottom 14. and fixing the spherical tanks in place.

(17) FIG. 4 schematically shows a known embodiment of an LNG FPSO 1, having a deck 18 supporting gas treatment equipment and a liquefaction plant situated in front of the two rows of spherical tanks 4, 5.

(18) FIG. 5 shows a known arrangement in which the process equipment deck 18 is placed over the rows of tanks 4,5, resulting in a smaller length of the vessel. Condensate is stored in aft tanks 8. Near the bow an accommodation block 19 is provided.

(19) All embodiments shown in FIGS. 1-5 can be adapted to be equipped with the stepped storage tank configuration according to the invention and described in detail here below.

(20) FIG. 6 shows an LNG FPSO 20 according to the invention having a hull 21 with longitudinal sides 22, 23. On each side of the longitudinal center line 24, two rows of spherical Moss type tanks 25, 26 are placed. Tanks 27, 28 of row 25 are placed with their midpoints 29, 30 on a first line L1 on a first side 32 of the center line 24. Tanks 33, 34 are placed with their midpoints 36, 37 on the line L2 on a second side 38 of the center line 24. The midpoints 29, 30 of tanks 27, 28 on side 32 are situated at longitudinal distances T1, T2 along the line L1. The midpoints 36, 37 of tanks 33, 34 on the opposite side 38 are situated halfway between the midpoints 29, 30, 31 at longitudinal distances T3, T4 along second line L2. The lines L1,L2 are spaced at a distance W1 from the sides 22,23, such that a clearance is present between the tanks and the sides.

(21) The distance Wt between the lines L1, L2 is less than the diameter D of the tanks. In the embodiment of FIG. 1, Wt is larger than the tank diameter D. A minimal clearance Cm is present between adjacent tanks so that each tank is separated from its neighbouring tank by an insulating wall, and access to a tank is possible from all sides.

(22) By the stepped pattern of the spherical tanks according to the invention, the width Ws of the cargo section of the FPSO 20 can be reduced by between 10% and 15% compared to the prior art configuration shown in FIG. 1. As a result, at a length of the hull of 250 m, a width of 60 m and a depth of 40 m, the amount of steel used for the construction can be reduced from about 48,000 tonnes to about 45,000 tonnes.

(23) FIG. 6 shows a central bulk head 40 extending in a meandering manner in the direction of the longitudinal center line 24 between the two rows of tanks 25, 26. The bulkhead 40 interconnects the deck structure 41 and the bottom 42 and forms a compartmentalizing construction for the hull of the FPSO 20. Transverse bulkhead sections 43, 44 extend between adjacent tanks, from the vessel sidewalls 22, 23 in a transverse direction towards the central bulk head 40 so that the spherical tanks are contained in a hexagonal pattern in isolated compartments.

(24) FIG. 7 shows a topside 46 placed on top of the tanks that are located below the deck structure 41, the topside supporting the processing and liquefaction equipment.

(25) FIG. 8 shows a box girder 47 that extends along the longitudinal center line 24 and reinforces the deck structure 41. The spherical tanks are placed in a support structure 45 in a hexagonal pattern. The support structure 45 may form ballast tanks 48 for taking in of sea water.

(26) FIG. 9 shows in more detail an FPSO according to the invention where the tanks are placed between side supports 52 extending from the hull of the vessel, the transverse bulkheads 53 and the central bulkhead 54.

(27) In FIG. 10 it can be seen that the tanks and the topside level 51 extend slightly above the level of fore and aft deck 50.

(28) FIG. 11 schematically shows a known arrangement of two rows 4, 5 of spherical Moss tanks with a diameter D arranged with their midpoints at opposite positions of the longitudinal center line 10. The tanks are confined within individual compartments formed by transverse bulkheads 16 and longitudinal bulkhead 16. Condensate tanks 8 are situated in a fore position.

(29) FIG. 12 shows the compact stepped arrangement according to the invention of the two rows 25, 26 of spherical tanks 27,28,33,34 of the same diameter D, arranged in a hexagonal pattern at a mutual minimum clearance Cm. Each tank is confined in an individual compartment formed by a first transverse bulkhead section 50 extending from longitudinal side position 51 between tanks 27, 28 on side 32 of the longitudinal center line 24. At first branch point 52, two bulkhead mid-sections 53, 54 connect to the transverse section 50, extending at an angle and connecting to transverse bulkhead sections 57, 58 on either side of tank 33. The transverse bulkhead sections 57,58 connect to second side 23 at side positions 59, 60. Condensate tanks 62, 63 are situated fore and aft of the stepped rows of tanks 25, 26.

(30) In an embodiment, bulkhead mid sections 53,53, 53 of the central bulkhead may be omitted to allow for different sizes of storage tanks. When re-using tanks from existing LNG carriers, the storage tanks may not all be of the same size and can be accommodated in the stepped arrangement according to the invention.