Electrical interruption switch, in particular for interrupting high currents at high voltages
11062865 ยท 2021-07-13
Inventors
Cpc classification
H01H85/0241
ELECTRICITY
International classification
H01H39/00
ELECTRICITY
Abstract
An electrical interruption switch for interrupting high currents at high voltages includes a casing, surrounding a contact unit defining a current path through the switch, and a pyrotechnic material, comprising a gas and/or shock wave-generating, activatable material. The contact unit has first and second connection contacts and a separation region. The pyrotechnic material and contact unit are formed such that a current to be interrupted is supplied to the contact unit via the first connection contact and discharged therefrom via the second connection contact, or vice versa. When the pyrotechnic material is ignited, the separation region is exposed to a gas pressure and/or shock wave, such that the separation region is torn open, caved in or separated. At least one chamber in the switch, at least partially delimited by the separation region, is filled with a filling material.
Claims
1. An electrical interruption switch for interrupting high currents at high voltages, the electrical interruption switch comprising: a casing, which surrounds a contact unit defining a current path through the electrical interruption switch, and a pyrotechnic material, which comprises an activatable material, the activatable material being one or more of gas-generating and shock wave-generating, activatable material, wherein the contact unit has a first and second connection contact and a separation region, wherein the pyrotechnic material and the contact unit are formed such that a current to be interrupted is supplied to the contact unit via the first connection contact and is discharged therefrom via the second connection contact, or vice versa, and that, when the pyrotechnic material is ignited, the separation region is exposed to one or more of a gas pressure and shock wave generated by the activatable material, such that the separation region is torn open, caved in or separated, wherein: at least one chamber in the electrical interruption switch, which is at least partially delimited by the separation region, is substantially completely filled with a filling material, such that the separation region is in direct contact with the filling material.
2. The electrical interruption switch, according to claim 1, wherein the separation region at least partially surrounds the at least one chamber.
3. The electrical interruption switch, according to claim 1, wherein the separation region separates the at least one chamber from a further chamber which surrounds the separation region annularly.
4. The electrical interruption switch according to claim 3, wherein, during the separation of the separation region the at least one chamber is connected to the further chamber.
5. The electrical interruption switch according to claim 3, wherein both the at least one chamber and the further chamber are substantially completely filled with the filling material.
6. The electrical interruption switch, according to claim 1, wherein the pyrotechnic material is located in the at least one chamber, which is filled with the filling material.
7. The electrical interruption switch, according to claim 1, wherein the contact unit has an upsetting region.
8. The electrical interruption switch according to claim 7, wherein the upsetting region surrounds a yet further chamber.
9. The electrical interruption switch according to claim 7, wherein the upsetting region is selected with regard to the material and the geometry such that a wall of the upsetting region is folded in a meandering fashion, as a result of the upsetting movement.
10. The electrical interruption switch according to claim 7, wherein the upsetting region is formed one or more of hollow-cylindrical and annular in cross section.
11. The electrical interruption switch according to claim 7, further comprising a sabot which, when the pyrotechnic material is ignited, is exposed to one or more of a gas pressure and shock wave generated by the activatable material in such a way that the sabot in the casing is moved in a movement direction from a starting position into an end position and in the process the upsetting region is plastically deformed, wherein the separation region is completely separated, and in the end position of the sabot an insulation spacing is achieved between separated ends of the separation region.
12. The electrical interruption switch according to claim 11, wherein the contact unit has a straight longitudinal axis, along which the sabot is displaceable, wherein the separation region and the upsetting region are arranged in each case on opposite sides of the sabot and bordering it, and are provided lying in the longitudinal axis.
13. The electrical interruption switch according to claim 11, wherein a third connection contact or a sensor is present which, when the sabot is moved in the direction of the end position, is one or more of mechanically and electrically actuated and thus serves as detection means for an effected tripping of the electrical interruption switch.
14. The electrical interruption switch according to claim 13, wherein the third connections contact is present, and wherein the third connection contact is electrically connected to the second connection contact.
15. The electrical interruption switch according to claim 14, wherein the third connection contact is present and wherein the third connection contact formed as a wire or rod is split into at least two parts at its end projecting into the electrical interruption switch, in order to be more easily deformable.
16. The electrical interruption switch, according to claim 1, wherein the separation region is formed one or more of hollow-cylindrical and annular in cross section.
17. The electrical interruption switch according to claim 1, wherein the activatable material comprises a shock wave-generating material, and wherein a wall of the separation region is configured to affect a shock wave guidance.
18. The electrical interruption switch according to claim 1, wherein the contact unit has a first connection contact region containing the first connection contact and a second connection contact region containing the second connection contact, which are arranged in each case on opposite sides of the separation region.
19. The electrical interruption switch according to claim 18, wherein the first connection contact region is arranged lying in the longitudinal axis and bordering the upsetting region, and the second connection contact region is arranged lying in the longitudinal axis and bordering the separation region.
20. The electrical interruption switch according to claim 18, wherein the first connection contact region is one or more of hollow-cylindrical and annular in cross section.
Description
(1) The invention is explained in more detail below with reference to the embodiments represented in the drawings. All features which are described in relation to a particular figure can also be transferred to the interruption switches of the other figures, provided this is technically possible:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22) The embodiment of an interruption switch 1 according to the invention represented in
(23) The protective cap 85 shown in
(24) In the embodiment example represented, the contact unit 5 is formed as a switch tube 9 depressed in the upsetting region by the sabot 25b, with the result that it is formed as a tube only in the separation 27 and the upsetting 23 region. In the embodiment example represented, the switch tube 9 has a first connection contact 11, in a first connection contact region 12, with a larger diameter and a second connection contact 13, in a second connection contact region 14, with a smaller diameter. Adjoining the first connection contact 11 is a flange 15 extending radially outwards, which is braced on an annular insulator element A 17, which consists of an insulating material, for example a plastic, in such a way that the switch tube 9 cannot be moved out of the casing 3 in the axial direction. The plastic used for this can be polyoxymethylene, ABS or nylon, but ceramics are also possible and in special cases are useful. For this purpose, the insulator element A 17 has an annular shoulder, on which the flange 15 of the switch tube 9 is braced. In addition, the insulator element A 17 insulates the casing 3 from the switch tube 9. The annular insulator element A 17, in an axially outer region, has an internal diameter which substantially corresponds to the external diameter of the switch tube 9 in the region of the first connection contact 11. As a result, a sealing action is achieved, which is strengthened by an additional annular sealing element 19, for example an O-ring. The insulator element A 17 can also be connected to the switch tube 9 via a press fit, or injection-molded onto it. The insulator element A 17 and thus the switch tube 9 or the contact unit 5 is held in the casing 3 on the respective end face of the interruption switch 1 by means of a locking nut 21 or a welded-in washer 21, or fixed in the casing 3 in this way. The locking nut 21 or the washer 21 can consist of metal, preferably steel. It is hereby also ensured that the switch tube cannot escape from the casing 3 if the plastic parts of the interruption switch 1 soften or burn, even if the interruption switch 1 is tripped again in this state. This is because the external diameter of the flange 15 is chosen to be greater than the internal diameter of the locking nut 21.
(25) However, the casing 3 can of course also be reshaped on the end face represented on the left in
(26) The switch tube 9 has an upsetting region 23 adjoining the flange 15 in the axis of the switch tube 9, the upsetting region 23 of the switch tube 9 having a wall 24. The wall thickness of the switch tube 9 in the upsetting region 23, which has a predetermined axial extent, is selected and adapted to the material in such a way that, when the interruption switch 1 is tripped, as a consequence of a plastic deformation of the switch tube 9 in the upsetting region 23, the upsetting region 23 is shortened in the axial direction by a predetermined distance.
(27) In the axial direction of the switch tube 9, a flange 25a follows the upsetting region 23 on which a sabot 25b is seated in the embodiment example represented. The sabot 25b, which in the embodiment example represented consists of an insulating material, for example a suitable plastic, engages around the switch tube 9 with its part 25b in such a way that an insulating region of the sabot 25b engages between the outer circumference of the flange 25a and the inner wall of the casing 3. If a pressure acts on the surface of the sabot 25b, a force is generated which compresses the upsetting region 23 of the switch tube 9 via the flange 25a. This force is chosen such that, during the tripping operation of the interruption switch 1, upsetting of the upsetting region 23 occurs, wherein the sabot 25b is moved out of its starting position (status prior to the tripping of the interruption switch 1) into an end position (after the completion of the switching operation).
(28) As can be seen from
(29) After the pressing operation, the lugs of the insulator 17 and of the sabot 25b lying near the casing 3 engage over each other completely, with the result that the upsetting region 23, which has been pushed together in a meandering fashion after the tripping and the upsetting operation, is completely surrounded by electrically insulating materials.
(30) Adjoining the sabot 25b or the flange 25a of the switch tube 9 or of the contact unit 5 is a separation region 27 which in turn is preferably adjacent to a flange 29 of the switch tube 9 in the axial direction. The second connection contact 13 of the switch tube 9 then follows the flange 29. The flange 29 in turn serves to fix the switch tube 9 or the contact unit 5 securely in the casing 3 in the axial direction. This purpose is served by an annular region of the casing 3 (not provided with a reference number) extending radially inwards and a closure 31, which is provided between a corresponding stop face of the flange 29, the inner wall of the end-face annular region 3a of the casing 3, and the axial inner wall of the casing 3 and which annularly engages around the second connection contact of the switch tube 9. The flange 29 canas shown in
(31) If the closure 31 does not consist of a metal or a ceramic but rather of a plastic, a metal disc with a diameter which is greater than the right-hand opening of the casing must be introduced after the flange 29 in order, in the event of firein the event of fire the plastic parts are no longer there of courseto prevent parts from escaping from the casing.
(32) If the casing 3, the closure 31 and the locking nut/washer 21 are made of steel, it is possible to join these parts to each other by electron-beam or ultrasonic welding. Joining by laser beam is also possible.
(33) In the embodiment example represented, during the assembly of the interruption switch 1, the sabot 25b is pushed onto the switch tube 9 from the side of the connection contact 13 and must therefore be dimensioned such that its internal diameter is greater than or equal to the external diameter of the flange 29.
(34) The closure 31 is designed as an annular component, which has an external diameter which substantially corresponds to the internal diameter of the casing 3, and an internal diameter which substantially corresponds to the external diameter of the flange 29 or the second connection contact 13.
(35) An ignition device 35 with pyrotechnic material, often also called mini detonator or priming screw here, is provided in the axial end of the switch tube 9 in the region of the second connection contact 13. The external circumference of the ignition device 35 is sealed off from the inner wall of the switch tube 9 or of the second connection contact 13 by a sealing element (dark circular element in recess), for example an O-ring. To axially fix the ignition device 35, a small shoulder can be provided in the inner wall of the switch tube 9 or of the second connection contact 13, wherein during the assembly of the interruption switch 1 the ignition device is pushed into the switch tube 9 as far as the shoulder. To axially fix the ignition device 35, a locking element 39 is then screwed into the second connection contact 13. The electrical connection lines 41 of the ignition devices 35 can be passed outwards through an opening in the annular closure 31. For complete sealing and fixing, the interior of the locking element 39 can be potted, in particular with a suitable epoxy resin. This then serves simultaneously to relieve strain on the connection lines 41. In the region where the connection lines 41 enter the ignition device 35, the connection lines can be fixed using a potting compound 57. In
(36) The closure 31 can consist of a metal, in particular steel. This has the advantage of the connection of potential between the casing 3 and the second connection contact 13. In this way the casing knows where it belongs with respect to the potential. The latter is important in high-voltage circuits in order not to obtain any undesired electric arcs with parts having no connection of potential. In addition, the casing 3 shields the inner region of the interruption switch 1 from electromagnetic radiation, e.g. a radar beam.
(37) The separation region 27 is dimensioned such that it at least partially tears open due to the generated gas pressure or the generated shock wave of the mini detonator 35, with the result that the pressure or the shock wave can also propagate out of the one chamber (combustion chamber 61) into the further chamber 63 designed as a surrounding annular space. To facilitate the tearing open, the wall of the switch tube 9 can also have one or more openings or holes in the separation region 27. In addition, an ignition mixture 43 can also be provided in the separation region 27 on the side of the further chamber 63. The openings and the ignition mixture are preferably covered with a protective lacquer 55 (shown by way of example in
(38) The ignition mixture 43 can likewise already be a priming charge, which already generates a shock wave on its own when heated to its ignition temperature and thus already tears open the separation regionnow inwards hereand then depresses the sabot. In this case, it would therefore not be necessary at all for the ignition device 35 or the mini detonator to act or ignite as well. If it is not desired to trip the assembly actively, this priming charge would already also be sufficient to sever the switch separator and to upset the upsetting region 23 of the switch tube 9.
(39) The ignition device 35 for igniting the pyrotechnic material (ignition device) can consist of a simple, rapidly heatable glow wire. The activation of the ignition device can be effected by a corresponding electrical actuation. However, the ignition device 35 can of course also be formed in any other desired way which brings about an activation of the pyrotechnic material, also in the form of a conventional igniter, an ignition tablet, a squib or a mini detonator.
(40) In addition or instead, a passive activation of the interruption switch 1 can be provided. For this, the increase in temperature of the material of the switch tube 9 in the separation region 27 is utilized. In this case, there should be as direct a contact as possible between the pyrotechnic material and the inner wall and/or outer wall of the switch tube 9 in the separation region 27. In addition, a more easily activatable material, in particular an ignition mixture or priming charge 43, can also be provided in close proximity to or applied to the inner wall and/or outer wall of the separation region.
(41)
(42) The electrical resistance and thus also the thermal behavior of the separation region 27 can be influenced by the provision of openings in the wall of the separation region 27 (in conjunction, of course, with the wall thickness of the separation region and the dimensioning of the radii at the transitions of the separation region, which substantially determine the heat outflow from the separation region and its rupturing behavior). As a result, the current-time integral at which the interruption switch 1 trips passively can be defined or set. The inertia can also be influenced by such a dimensioning.
(43) In the case of an activation of the interruption switch 1 by means of the ignition device 35 or by means of a passive activation, a pressure or a shock wave is thus generated on the side of the sabot 25b facing away from the upsetting region 23, as a result of which the sabot is exposed to a corresponding axial force. This force is chosen by a suitable dimensioning of the pyrotechnic material such that in the upsetting region 23 the switch tube 9 is plastically deformed, torn open or caved in, and then the sabot is moved in the direction of the first connection contact 11. The pyrotechnic material is dimensioned such that, after the breaking open or caving in of the separation region 27 of the switch tube 9, the sabot 25b is moved into the end position represented in
(44) Immediately after the activation of the pyrotechnic material, the separation region 27 is therefore at least partially torn open or caved in. If the tearing open or caving in does not already take place before the start of the axial movement of the sabot 25b over the entire circumference of the separation region 27, a remaining portion of the separation region, which causes another electrical contact, is completely torn open by the axial movement of the sabot 25b.
(45) Depending on the dimensioning of the separation region and of the pyrotechnic material, it is also conceivable that the separation region initially does not tear open after the activation but rather that the gas pressure acts only through corresponding openings in the wall of the separation region, also in the annular region surrounding the separation region 27. The tearing open of the separation region 27 can then be effected substantially only by the axial force on the sabot 25b, which also leads to the axial movement thereof.
(46) The breaking open behavior can also be further controlled by corresponding choice of the pyrotechnic material and optionally of the ignition mixture comprised of it.
(47) In particular, the gas pressure generated by the burn-off or the shock wave generated can be well controlled by introducing readily gasifiable liquids or solids into the space in which the pyrotechnic material is contained or into which the hot gases generated penetrate. Thus, in particular water, in solution with the filling material or in the form of microcapsules, gels etc., increases the gas pressure considerably. An increase in the gas pressure brought about in this way can turn out to be even more extreme if the water introduced into the combustion chamber is superheated, in particular because the strongly heated water experiences explosive decompression when the separation region 27 breaks open.
(48) In the embodiment shown in
(49) For inserting the filling material 45 into the further chamber 63, the interruption switch can have a casing hole 71 and a threaded hole 73, wherein the threaded hole 73 is present in the closure 31 and follows the casing hole, with the result that a passage is present through the casing and the closure 31 from outside into the further chamber 63. After the further chamber has been filled, the holes are closed for example with a screw. Of course, these openings can also be closed by another conventional method, such as e.g. pressing in a ball, by soldering or welding shut. Through the use of a membrane here, a type of overload valve could additionally be created, which opens when the assembly is overloaded, i.e. when the pressure builds up too strongly in the casing 3, before the casing 3 is destroyed. In this case, more than one hole or membrane would possibly also be provided in the closure in order to ensure the escaping mass flow of fluid and gas necessary in the event of overloading. In other words, the interruption switch according to the invention can therefore have an overload valve, which is provided between the exterior of the casing 3 and the further chamber 63.
(50)
(51)
(52) The embodiment shown in
(53) The embodiment shown in
(54) As can be seen from
(55) In variants without such an insulation layer 7, a metallic casing 3 is also hereby prevented from inadvertently being set at the same electrical potential as the first connection contact 11 after the tripping.
(56)
(57) The embodiment of an interruption switch 1 according to the invention represented in
(58) However, in the embodiment example represented, the contact unit 5 is designed solid in the region of the first connection contact 11, in the region 23 and in the region of the impact element 25, in contrast to the previously mentioned embodiments. Only in the separation region 27 is the contact unit 5 formed as a tube, as in the previously described embodiments.
(59) The advantage of this embodiment, in which there is no upsetting of the earlier upsetting region 23, is that after the breaking open of the separation region no fluid is removed from the separation region here as a result of the movement of the sabot 25b, the whole switching operation is thus effected virtually stationary. Thus the shutoff operation is concluded more quickly. A further advantage is that the loop-in resistance of the assembly, i.e. the ohmic resistance between the connection contact regions 11 and 13, is minimal here, and even with high operating currents much less heat loss is generated here, which would have to be dissipatedthe relatively thin material in the upsetting region 23 in the other embodiments of the assembly is actually solid metal here. The relatively small separation distance after the tripping of the assembly and the relatively small movement of the filling material during the switching operation can be mentioned as a disadvantage here.
(60) The embodiment of an interruption switch 1 according to the invention represented in
(61) In the embodiment example represented, the contact unit 5 is formed as a switch tube 9 depressed in the upsetting region by the sabot 25b, with the result that it is formed as a tube only in the separation 27 and the upsetting 23 region. In the embodiment example represented, the switch tube 9 has a first connection contact 11 with a larger diameter and a second connection contact 13 with a smaller diameter. Adjoining the first connection contact 11 is a flange 15 extending radially outwards, which is braced on an annular insulator element A 17, which consists of an insulating material, for example a plastic, in such a way that the switch tube 9 cannot be moved out of the casing 3 in the axial direction. The plastic used for this can be polyoxymethylene, ABS or nylon, but ceramics are also possible and in special cases are useful. For this purpose, the insulator element A 17 has an annular shoulder, on which the flange 15 of the switch tube 9 is braced. In addition, the insulator element A 17 insulates the casing from the switch tube 9. The annular insulator element A 17, in an axially outer region, has an internal diameter which substantially corresponds to the external diameter of the switch tube 9 in the region of the first connection contact 11. As a result, a sealing action is achieved, which is strengthened by an additional annular sealing element 19, for example an O-ring. The insulator element A 17 can also be connected to the switch tube 9 via a press fit, or injection-molded onto it. The insulator element A 17 and thus the switch tube 9 or the contact unit 5 is held in the casing 3 on the respective end face of the interruption switch 1 by means of a locking nut 21 or a welded-in washer 21, or fixed in the casing 3 in this way. The locking nut 21 or the washer 21 can consist of metal, preferably steel. It is hereby also ensured that the switch tube cannot escape from the casing if the plastic parts of the interruption switch 1 soften or burn, even if the interruption switch 1 is tripped again in this state. This is because the external diameter of the flange 15 is chosen to be greater than the internal diameter of the locking nut 21.
(62) However, the casing 3 can of course also be reshaped on the end face represented on the left in
(63) The switch tube 9 has an upsetting region 23 adjoining the flange 15 in the axis of the switch tube 9. In the upsetting region 23 the wall thickness of the switch tube 9, which has a predetermined axial extent, is chosen and adapted to the material in such a way that, when the interruption switch 1 is tripped, as a consequence of a plastic deformation of the switch tube 9 in the upsetting region 23, the upsetting region is shortened in the axial direction by a predetermined distance.
(64) In the axial direction of the switch tube 9, a flange 25a, on which a sabot 25b is seated in the embodiment example represented, follows the upsetting region 23. The sabot 25b, which in the embodiment example represented consists of an insulating material, for example a suitable plastic, engages around the switch tube 9 with its part 25b in such a way that an insulating region of the sabot 25b engages between the outer circumference of the flange 25a and the inner wall of the casing 3. If a pressure acts on the surface of the sabot 25b, a force is generated which compresses the upsetting region 23 of the switch tube 9 via the flange 25a. This force is chosen such that, during the tripping operation of the interruption switch 1, upsetting of the upsetting region 23 occurs, wherein the sabot 25b is moved out of its starting position (status prior to the tripping of the interruption switch 1) into an end position (after the completion of the switching operation).
(65) As can be seen from
(66) After the pressing operation, the lugs of the insulator 17 and of the sabot 25b lying near the casing engage over each other completely, with the result that the upsetting region 23, which has been pushed together in a meandering fashion after the tripping and the upsetting operation, is completely surrounded by electrically insulating materials.
(67) Adjoining the sabot 25b or the flange part 25a of the switch tube 9 or of the contact unit 5 is a separation region 27 which in turn is preferably adjacent to a flange 29 of the switch tube 9 in the axial direction. The second connection contact 13 of the switch tube 9 then follows the flange 29. The flange 29 in turn serves to fix the switch tube 9 or the contact unit 5 securely in the casing 3 in the axial direction. This purpose is served by an annular region of the casing 3 (not provided with a reference number) extending radially inwards and a closure 31, which is provided between a corresponding stop face of the flange 29, the inner wall of the end-face annular region 3a of the casing 3 and the axial inner wall of the casing 3, and which annularly engages around the second connection contact of the switch tube 9. The flange canas shown in
(68) If the closure 31 does not consist of a metal or a ceramic but rather of a plastic, a metal disc with a diameter which is greater than the right-hand opening of the casing must be introduced after the flange 29 in order, in the event of firein the event of fire the plastic parts are no longer there of courseto prevent parts from escaping from the casing.
(69) If the casing 3, the closure 31 and the locking nut/washer 23 are made of steel, it is possible to join these parts to each other by electron-beam or ultrasonic welding. Joining by laser beam is also possible.
(70) In the embodiment example represented, during the assembly of the interruption switch 1, the sabot 25b is pushed onto the switch tube 9 from the side of the connection contact 13 and must therefore be dimensioned such that its internal diameter is greater than or equal to the external diameter of the flange 29.
(71) The closure 31 is designed as an annular component, which has an external diameter which substantially corresponds to the internal diameter of the casing 3, and an internal diameter which substantially corresponds to the external diameter of the flange 29 or the second connection contact 13.
(72) An ignition device 35 with pyrotechnic material, often also called mini detonator or priming screw here, is provided in the axial end of the switch tube 9 in the region of the second connection contact 13. The external circumference of the ignition device 35 is sealed off from the inner wall of the switch tube 9 or of the second connection contact 13 by a sealing element (dark circular element in recess), for example an O-ring. To axially fix the ignition device 35, a small shoulder can be provided in the inner wall of the switch tube 9 or of the second connection contact 13, wherein during the assembly of the interruption switch 1 the ignition device is pushed into the switch tube 9 as far as the shoulder. To axially fix the ignition device 35, a locking element 39 is then screwed into the second connection contact 13. The electrical connection lines 41 of the ignition devices 35 can be passed outwards through an opening in the annular closure 31. For complete sealing and fixing, the interior of the locking element 39 can be potted, in particular with a suitable epoxy resin. This then serves simultaneously to relieve strain on the connection lines 41. In the region where the connection lines 41 enter the ignition device 35, the connection lines can be fixed using a potting compound 57. In
(73) The closure 31 can consist of a metal, in particular steel. This has the advantage of the connection of potential between the casing 3 and the second connection contact 13. In this way the casing knows where it belongs with respect to the potential. The latter is important in high-voltage circuits in order not to obtain any undesired electric arcs with parts having no connection of potential. In addition, the casing 3 shields the inner region of the interruption switch 1 from electromagnetic radiation, e.g. a radar beam.
(74) The separation region 27 is dimensioned such that it at least partially tears open due to the generated gas pressure or the generated shock wave of the mini detonator 35, with the result that the pressure or the shock wave can also propagate out of the one chamber (combustion chamber 61) into the further chamber 63 designed as a surrounding annular space. To facilitate the tearing open, the wall of the switch tube 9 can also have one or more openings or holes in the separation region 27. In addition, an ignition mixture 43 can also be provided in the separation region 27 on the side of the further chamber 63. The openings and the ignition mixture are preferably covered with a protective lacquer 55 (shown by way of example in
(75) The ignition mixture 43 can likewise already be a priming charge, which already generates a shock wave on its own when heated to its ignition temperature and thus already tears open the separation regionnow inwards hereand then depresses the sabot. In this case, it would therefore not be necessary at all for the ignition device 35 or the mini detonator to act or ignite as well. If it is not desired to actively trip the assembly, this priming charge would already also be sufficient to sever the switch separator and to upset the upsetting region 23 of the switch tube 9.
(76) The ignition device 35 for igniting the pyrotechnic material (ignition device) can consist of a simple, rapidly heatable glow wire. The activation of the ignition device can be effected by a corresponding electrical actuation. However, the ignition device 35 can of course also be formed in any other desired way which brings about an activation of the pyrotechnic material, also in the form of a conventional igniter, an ignition tablet, a squib or a mini detonator.
(77) In addition or instead, a passive activation of the interruption switch 1 can be provided. For this, the increase in temperature of the material of the switch tube 9 in the separation region 27 is utilized. In this case, there should be as direct a contact as possible between the pyrotechnic material and the inner wall and/or outer wall of the switch tube 9 in the separation region 27. In addition, a more easily activatable material, in particular an ignition mixture or priming charge, can also be provided in close proximity to or applied to the inner wall and/or outer wall of the separation region.
(78)
(79) The electrical resistance and thus also the thermal behavior of the separation region 27 can be influenced by the provision of openings in the wall of the separation region 27 (in conjunction, of course, with the wall thickness of the separation region and the dimensioning of the radii at the transitions of the separation region, which substantially determine the heat outflow from the separation region and its rupturing behavior). As a result, the current-time integral at which the interruption switch 1 trips passively can be defined or set. The inertia can also be influenced by such a dimensioning.
(80) In the case of an activation of the interruption switch 1 by means of the ignition device 35 or by means of a passive activation, a pressure or a shock wave is thus generated on the side of the sabot 25b facing away from the upsetting region 23, as a result of which the sabot is exposed to a corresponding axial force. This force is chosen by a suitable dimensioning of the pyrotechnic material such that the switch tube 9 is plastically deformed in the upsetting region 23, and consequently the sabot is moved in the direction of the first connection contact 11. The pyrotechnic material is dimensioned such that, after the breaking open of the separation region 27 of the switch tube 9, the sabot 25b is moved into the end position represented in
(81) Immediately after the activation of the pyrotechnic material, the separation region 27 is therefore at least partially torn open. If the tearing open does not already take place before the start of the axial movement of the sabot 25b over the entire circumference of the separation region 27, a remaining portion of the separation region, which causes another electrical contact, is completely torn open by the axial movement of the sabot 25b.
(82) Depending on the dimensioning of the separation region and of the pyrotechnic material, it is also conceivable that the separation region initially does not tear open after the activation but rather that the gas pressure acts only through corresponding openings in the wall of the separation region, also in the annular region surrounding the separation region 27. The tearing open of the separation region 27 can then be effected substantially only by the axial force on the sabot 25b, which also leads to the axial movement thereof.
(83) The rupturing behavior can also be further controlled by corresponding choice of the pyrotechnic material and optionally of the ignition mixture comprised of it.
(84) In particular, the gas pressure generated by the burn-off or the shock wave generated can be well controlled by introducing readily gasifiable liquids or solids into the space in which the pyrotechnic material is contained or into which the hot gases generated penetrate. Thus, in particular water, in solution with the filling material or in the form of microcapsules, gels etc., increases the gas pressure considerably. An increase in the gas pressure brought about in this way can turn out to be even more extreme if the water introduced into the combustion chamber is superheated, in particular because the strongly heated water experiences explosive decompression when the separation region 27 breaks open.
(85) The interruption switch shown in
(86) The embodiment shown in
(87)
(88) Here, L2 is the inductance of the current source (Batt 1) and of the wiring to the interruption switch, R1 is the internal resistance of the current source, and C3 is the capacitance of the current source. R3 is the loss resistance of the wiring to the interruption switch. R2 is the load resistance and L1 is the inductance of the load circuit including wiring to the interruption switch. C2 is the capacitance of the whole load circuit and R5 is the loss resistance of the wiring to the interruption switch. C1 and R4 are an RC combination, i.e. a so-called spark quenching combination for switch contacts which are opening, such as is usually used for relay contacts, but it does not necessarily need to be present in the circuit when the assembly is used and, as a rule, it is even omitted for cost reasons.
(89) In the upper partial image,
(90) In
(91) This embodiment is to be used in the case of very large assemblies in which the required pyrotechnic material can no longer be housed in chamber 63in this case the mini detonator would also, for example, become a detonator of normal size.
(92) In
(93) All the sealing elements 19 (or O-rings) in
(94)
(95)
(96)
(97)
(98)
(99)
(100) The interruption switch 1 in
LIST OF REFERENCE NUMBERS
(101) 1 interruption switch, circuit breaker, assembly 3 casing 5 contact unit 7 insulation layer 9 switch tube, connecting element 11 first connection contact 13 second connection contact 15 flange 17 insulator element A 19 sealing element (O-ring) 21 locking nut/washer 23 upsetting region/region 25a flange 25b sabot 27 separation region 29 flange 31 closure 33 hollow nut/closure 35 ignition device with pyrotechnic material, mini detonator, igniter 37 recesses for sealing elements 39 locking element 41 electrical connection lines 43 ignition mixture 45 filling material 49 channel 53 insulator element B 57 potting compound 61 chamber/combustion chamber 63 further chamber 65 yet further chamber 71 casing hole 73 threaded hole 81 third connection contact 83 split end of the third connection contact 85 protective cap, omitted when the casing 3 is in one piece or is welded on both sides. 87 safety fuse 89 rubber ball 91 circumferential grooves 93 circumferential thickening (small lump) 95 heat sink 1 97 heat sink 2 I current I.sub.1 partial current I.sub.2 partial current S1 interruption switch with first, second and third connection contact thick first connection contact of the interruption switch thin second connection contact of the interruption switch Batt1 current source R1 internal resistance of the current source C3 capacitance of the current source L2 inductance from current source and wiring to the interruption switch R3 loss resistance of the wiring to the interruption switch R2 load resistance L1 inductance of the load circuit including wiring to the interruption switch C2 capacitance of the whole load circuit R5 loss resistance of the wiring to the interruption switch C1+R4 RC combination, so-called spark quenching combination for switch contacts which are opening center electrode third connection contact of the interruption switch, sensor unit, provided feedback about the state of the circuit breaker is only to be given, or short-circuit electrode.