Transmission arrangement for a motor vehicle
11060603 ยท 2021-07-13
Assignee
Inventors
Cpc classification
F16H57/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0447
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2023/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0457
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/0408
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Transmission arrangement for a motor vehicle, comprising at least one clutch unit and at least one actuator unit that allows the clutch unit to be actuated; the actuator unit additionally allows a pump to be actuated such that lubricant is pumped from a lubricant sump into a lubricant reservoir.
Claims
1. A transmission arrangement for a motor vehicle comprising at least one clutch unit and at least one actuator unit, it being possible for the clutch unit to be actuated by means of the actuator unit, wherein a pump can additionally be actuated by means of the actuator unit via a lever mechanism, with the result that lubricant is conveyed from a lubricant sump into a lubricant reservoir.
2. The transmission arrangement as claimed in claim 1, wherein the actuator unit has an actuator element which can be actuated by means of an actuator, the actuator element being configured and connected to the lever mechanism in such a way that the pump can be actuated upon actuation of the actuator element via the lever mechanism.
3. The transmission arrangement as claimed in claim 2, wherein the actuator element is of substantially annular configuration and has a slotted guide section on its outer circumference, the slotted guide section being operatively connected to the lever mechanism.
4. The transmission arrangement as claimed in claim 2, wherein the actuator unit has a ramp mechanism which can be actuated by means of the actuator, with a fixedly arranged first ramp disc and a second ramp disc which can be moved axially relative to the first ramp disc, the second ramp disc being configured as the actuator element.
5. The transmission arrangement as claimed in claim 4, wherein the second ramp disc of the ramp mechanism is configured in such a way that, upon axial movement of the second ramp disc, firstly an actuation of the clutch unit and secondly an actuation of the pump take place.
6. The transmission arrangement as claimed in claim 2, wherein the transmission arrangement comprises a housing, the lubricant sump being configured in an integrated manner in the housing.
7. The transmission arrangement as claimed in claim 6, wherein the actuator element, the lever mechanism and the pump are arranged in the housing.
8. The transmission arrangement as claimed in claim 2, wherein the transmission arrangement is a transfer case comprising a housing and first and second shafts rotatably supported by the housing, wherein the clutch unit is disposed within the housing between the first and second shafts, wherein the actuator element is disposed within the housing and is moveable relative to the clutch unit in response to actuation of the actuator; wherein such movement of the actuator element actuates the clutch unit for causing drive power to be transferred from the first shaft to the second shaft, and wherein such movement of the actuator element further causes the lever mechanism to actuate the pump and convey lubricant from the lubricant sump to the lubricant reservoir.
9. The transmission arrangement as claimed in claim 8, wherein the lever mechanism includes a lever pivotably supported in the housing, a first lever arm extending from the lever and engaging the actuator element, and a second lever arm extending from the lever and being operatively connected to a moveable pump element of the pump, and wherein movement of the actuator element causes the first lever arm to pivot the lever which causes the second lever arm to move the pump element of the pump so as to actuate the pump and convey lubricant.
10. The transmission arrangement as claimed in claim 9, wherein the actuator element includes a guide section configured to convert movement of the actuator element into pivotal movement of the lever mechanism.
11. The transmission arrangement as claimed in claim 10, wherein the lubricant sump and the lubricant reservoir are arranged within the housing, wherein the pump includes a pump space provided within the housing, wherein the pump element is a pump piston disposed within the pump space for translational movement in response to pivotal movement of the lever mechanism, and wherein the second lever arm is connected in an articulated manner to the pump piston.
12. The transmission arrangement as claimed in claim 2, wherein the transmission arrangement is an axle drive comprising a housing, an input shaft rotatably supported by the housing, an axle differential rotatably supported within the housing and having a differential cage drive-connected to the input shaft, and first and second output shafts rotatably supported by the housing and being drive-connected to the axle differential, wherein the clutch unit is disposed within the housing and is operably arranged between the differential cage of the axle differential and one of the first and second output shafts, wherein the actuator element is disposed within the housing and is moveable relative to the clutch unit in response to actuation of the actuator, wherein such movement of the actuator element actuates the clutch unit and further causes the lever mechanism to actuate the pump.
13. The transmission arrangement as claimed in claim 12, wherein the lever mechanism includes a lever pivotably supported in the housing, a first lever arm extending from the lever and engaging the actuator element, and a second lever arm extending from the lever and being operatively connected to a moveable pump element of the pump, and wherein movement of the actuator element causes the first lever arm to pivot the lever which causes the second lever arm to move the pump element of the pump so as to actuate the pump and convey lubricant.
14. The transmission arrangement as claimed in claim 13, wherein the actuator element includes a guide section configured to convert movement of the actuator element into pivotal movement of the lever mechanism.
15. The transmission arrangement as claimed in claim 14, wherein the lubricant sump and the lubricant reservoir are arranged within the housing, wherein the pump includes a pump space provided within the housing, wherein the pump element is a pump piston disposed within the pump space for translational movement in response to pivotal movement of the lever mechanism, and wherein the second lever arm is connected in an articulated manner to the pump piston.
16. The transmission arrangement as claimed in claim 1, wherein the lever mechanism has a lever which can be pivoted about a pivot point, the lever having a first end and a second end, the lever being articulated via the first end on the actuator element and being connected in an articulated manner to a pump piston of the pump via the second end.
17. The transmission arrangement as claimed in claim 1, wherein the pump is connected on a pump suction side to the lubricant sump and is connected on a pump pressure side to the lubricant reservoir.
18. The transmission arrangement as claimed in claim 1, wherein the lubricant reservoir is connected fluidically via a lubricant distributor to at least one transmission component of the transmission arrangement to be lubricated and/or to be cooled.
Description
DRAWINGS
(1) The invention will be described in the following text by way of example with reference to the drawings, in which:
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DESCRIPTION
(12)
(13)
(14)
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(16)
(17) The transfer case 1, 1 which is shown in
(18) The input shaft 2 of the transfer case 1, 1 is drive-connected via a motor vehicle main transmission (not shown) to a drive engine (not shown) of the motor vehicle, and transmits drive power to the first output shaft 3 of the transfer case 1, 1 and/or the second output shaft 4 of the transfer case 1.
(19) The first output shaft 3 of the transfer case 1, 1 is drive-connected, for example, to a first motor vehicle axle, such as the rear axle of a motor vehicle.
(20) The second output shaft 4 of the transfer case 1, 1 is drive-connected, for example, to a second motor vehicle axle, such as the front axle of the motor vehicle.
(21) The first output shaft 3 of the transfer case 1, 1 is arranged substantially coaxially with respect to the input shaft 2 of the transfer case 1, 1, and is drive-connected to the input shaft 2 of the transfer case 1, 1.
(22) The second output shaft 4 of the transfer case 1, 1 is arranged offset in parallel with respect to the input shaft 2, and can be drive-connected via an offset drive 5 and a clutch unit 6 to the input shaft 2, with the result that drive power can be transmitted from the input shaft 2 to the first output shaft 3 of the transfer case 1, 1 and to the second output shaft 4 of the transfer case 1, 1.
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(26) The offset drive 5 of the transfer case 1, 1 has a first gearwheel 23 which is arranged on the input shaft 2, and a second gearwheel 24 which is arranged fixedly on the second output shaft 4 so as to rotate with it, the first gearwheel 23 and the second gearwheel 24 being drive-connected via a traction mechanism 25 (here, a chain).
(27) The second gearwheel 24 is arranged partially in the lubricant sump 9, that is to say the second gearwheel 24 splashes in the lubricant which is situated in the lubricant sump 9.
(28) The clutch unit 6 of the transfer case 1, 1 is configured as a multiple disk clutch with a multiplicity of outer disks and a multiplicity of inner disks, all the outer disks and inner disks configuring a multiple disk assembly 42.
(29) The outer disks of the clutch unit 6 of the transfer case 1, 1 are connected to a clutch basket 43, the clutch basket 43 being drive-connected to the first gearwheel 23 of the offset drive 5.
(30) The inner disks of the clutch unit 6 of the transfer case 1, 1 are drive-connected to the input shaft 2.
(31) The axle drive 1, 1 which is shown in
(32) The input shaft 2 of the axle drive 1, 1 is drive-connected via an axle differential 47 to the first output shaft 3 and the second output shaft 4, and transmits drive power to the first output shaft 3 and/or the second output shaft 4 of the axle drive 1, 1.
(33) The first output shaft 3 of the axle drive 1, 1 is drive-connected to a first wheel of the rear axle or the front axle of a motor vehicle.
(34) The second output shaft 4 of the axle drive 1, 1 is drive-connected to a second wheel of the rear axle or the front axle of a motor vehicle.
(35) The first output shaft 3 is arranged substantially normally with respect to the input shaft 2 of the axle drive 1, 1, and is drive-connected to the input shaft 2 via the axle differential 47.
(36) The second output shaft 4 is likewise arranged substantially normally with respect to the input shaft 2 of the axle drive 1, 1, and is drive-connected to the input shaft 2 via the axle differential 47.
(37) The axle differential 47 can be locked via the clutch unit 6 in such a way that compulsory synchronization of the first output shaft 3 and the second output shaft 4 is ensured.
(38) The clutch unit 6 of the axle drive 1, 1 is configured as a multiple disk clutch with a multiplicity of outer disks and a multiplicity of inner disks, all the outer disks and inner disks configuring the multiple disk assembly 42.
(39) The outer disks of the clutch unit 6 of the axle drive 1, 1 are connected to the clutch basket 43, the clutch basket 43 being drive-connected to a differential cage 48 of the axle differential 47. A ring gear 49 is connected rigidly to the differential cage 48 of the axle differential 47, the ring gear 49 being in engagement with the bevel gear 50 of the input shaft 2.
(40) The inner disks of the clutch unit 6 of the axle drive 1, 1 are drive-connected to the second output shaft 4.
(41) The ring gear 49 of the differential cage 48 is arranged partially in the lubricant sump 9, that is to say the ring gear 49 splashes in the lubricant which is situated in the lubricant sump 9.
(42) Furthermore, the two exemplary transmission arrangements 1, namely the transfer case 1 and the axle drive 1, comprise an actuator unit 7 which serves firstly to actuate the clutch unit 6. Secondly, a pump 8 can be actuated by means of the actuator unit 7 via a lever mechanism 11, with the result that the lubricant is conveyed from the lubricant sump 9 into the lubricant reservoir 10.
(43) The pump 8 is arranged in the region of the lubricant sump 9 and has a pump space 35 and a pump piston 19, it being possible for the pump piston 19 to be moved in the pump space 35 in a rectilinear manner. The movement of the pump piston 19 in the pump space 35 is shown diagrammatically by way of a third arrow 31 in
(44) The pump 8 can be actuated in such a way that it conveys lubricant out of the lubricant sump 9 into the lubricant reservoir 10.
(45) The lubricant sump 9 is configured in an integrated manner in the housing 28.
(46) The lubricant sump 9 contains lubricant up to a first lubricant filling level 33.
(47) The lubricant reservoir 10 contains lubricant up to a second lubricant filling level 34.
(48) The lubricant reservoir 10 is connected fluidically via at least one lubricant distributor to at least one transmission component to be lubricated and/or cooled of the respective transmission arrangement 1, 1, 1.
(49) The actuator unit 7 has an actuator element 13, it being possible for the actuator element 13 to be actuated by means of an actuator 12.
(50) The actuation of the actuator element 13 takes place in the respective transmission arrangement 1, 1, 1 in each case electrically by means of an electric motor which adjusts the actuator element 13 via a reduction gear 40. The resulting movement of the actuator element 13 is shown diagrammatically by way of a first arrow 29 in
(51) The actuator element 13 is configured and operatively connected to the lever mechanism 11 in such a way that the pump 8 can be actuated upon actuation of the actuator element 13 by way of the actuator 12 via the lever mechanism 11.
(52) The actuator unit 7 of the respective transmission arrangement 1, 1, 1 which is shown in
(53) The ramp mechanism 20 has a first ramp disk 21 which is fixed on the housing and a second ramp disk 22 which can be moved rotationally and axially, that is to say in the direction of a central rotational axis 39 of the ramp mechanism 20, relative to the first ramp disk 21, the second ramp disk 22 being configured as an actuator element 13. The axial movement of the second ramp disk 22 relative to the first ramp disk 21 is shown diagrammatically by means of a fifth arrow 44 in
(54) The first ramp disk 21 and the second ramp disk 22 are drive-connected via at least three balls 41, the balls 41 being arranged movably in ball ramps which are configured on the mutually facing sides of the first ramp disk 21 and the second ramp disk 22. The variable depths of the ball ramps results in an axial movement of the second ramp disk 22 relative to the first ramp disk 21 upon actuation of the ramp mechanism 20 by way of the actuator 12.
(55) The second ramp disk 22 of the ramp mechanism 20 is configured in such a way that, upon a rotational, axial movement of the second ramp disk 22, firstly an actuation of the clutch unit 6 and secondly an actuation of the pump 8 take place.
(56) In the case of the transfer case 1, 1 (
(57) In the case of the axle drive 1, 1 (
(58) The second ramp disk 22 is of substantially annular configuration and, on its outer circumference, has a toothing section 38 and a slotted guide section 14. The slotted guide section 14 is provided with alternating crests and troughs in a similar manner to a wavy line (
(59) One exemplary embodiment of the second ramp disk is shown in
(60) The toothing section 38 is operatively connected to the actuator 12 of the actuator unit 7.
(61) The slotted guide section 14 is operatively connected to the lever mechanism 11.
(62) By way of an actuation of the clutch unit 6 by means of the actuator unit 7, the multiple disk assembly 42 of the clutch unit 6 is pressed together and a frictionally locking connection of outer disks and inner disks occurs, from which, in the case of the transfer case 1, 1 (
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(64) The slotted guide section 14 of the second ramp disk 22, the lever mechanism 11 and the pump 8 are configured in such a way that the movement of the second ramp disk 22 and therefore the movement of the slotted guide section 14 of the second ramp disk 22 in accordance with the first arrow 29 result in a rectilinear movement of the pump piston 19 within the pump space 35 of the pump 8 in accordance with the third arrow 31.
(65) The actuator element 13, the lever mechanism 11 and the pump 8 are arranged in the housing 28.
(66) That lubricant filling level situation in the lubricant sump 9 and in the lubricant reservoir 10 which is shown diagrammatically in
(67)
(68) In that operating state of the transfer case 1, 1 which is shown in
(69) In that operating state of the axle drive 1, 1 which is shown in
(70) The actuation of the actuator element 13 (here, the second ramp disk 22) by means of the actuator 12 leads to a movement of the slotted guide section 14 which is configured on the outer circumference of the second ramp disk 22 in accordance with the first arrow 29. The slotted guide section 14 of the second ramp disk 22 interacts with the first lever arm 45 which is connected fixedly first end 17 of the lever 16, in such a way that a movement of the first end 17 of the lever 16 in accordance with a fourth arrow 32 takes place upon a movement of the slotted guide section 14 in accordance with the first arrow 29. As a result of the configuration of the lever mechanism 11, the movement of the first end 17 of the lever 16 in accordance with the fourth arrow 32 results in a movement of the second end 18 of the lever 16 and therefore of the pump piston 19 of the pump 8 in accordance with the first arrow 29; the pump 8 conveys lubricant out of the lubricant sump 9 into the lubricant reservoir 10. The second end 18 of the lever 16 and the pump piston 19 are connected via a second lever arm 46 which is arranged in an articulated manner. The transport of lubricant out of the lubricant sump 9 into the lubricant reservoir 10 takes place until the minimum first lubricant filling level 33 in the lubricant sump 9 and/or the maximum second lubricant filling level 34 in the lubricant reservoir 10 are/is reached (
(71) The actuator unit 7 therefore actuates the pump 8 via the lever mechanism 11.
(72) That lubricant filling level situation in the lubricant sump 9 and in the lubricant reservoir 10 which is shown diagrammatically in
(73)
(74) In that operating state of the transfer case 1, 1 which is shown in
(75) In that operating state of the axle drive 1, 1 which is shown in
(76) From the lubricant reservoir 10, the lubricant is guided via lubricant distributors to the desired lubricating and/or cooling points of the respective transmission arrangement 1, 1, 1, from where it passes back into the lubricant sump 9 again.
LIST OF DESIGNATIONS
(77) 1 Transmission arrangement 1 Transfer case 1 Axle drive 2 Input shaft 3 First output shaft 4 Second output shaft 5 Offset drive 6 Clutch unit 7 Actuator unit 8 Pump 9 Lubricant sump 10 Lubricant reservoir 11 Lever mechanism 12 Actuator 13 Actuator element 14 Slotted guide section 15 Pivot point 16 Lever 17 First end 18 Second end 19 Pump piston 20 Ramp mechanism 21 First ramp disk 22 Second ramp disk 23 First gearwheel 24 Second gearwheel 25 Traction mechanism 26 Pump suction side 27 Pump pressure side 28 Housing 29 First arrow 30 Second arrow 31 Third arrow 32 Fourth arrow 33 First lubricant filling level 34 Second lubricant filling level 35 Pump space 36 Suction line 37 Pressure line 38 Toothing section 39 Central rotational axis (of the ramp mechanism) 40 Reduction gear 40 Output element (of the reduction gear) 41 Ball 42 Multiple disk assembly 43 Clutch basket 44 Fifth arrow 45 First lever arm 46 Second lever arm 47 Axle differential 48 Differential cage 49 Ring gear 50 Bevel gear